MCHXXX. Simple to install MECHANICAL. HANDLE STROKE ± 30 (60 total travel)

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1 DESCRIPTION The MCHXXX Control Handle is intended for open-loop control of electrohydraulic proportional valves utilizing pulse width modulated (PWM) outputs to optimize valve performance. Adjustments for threshold and full stroke output are provided to enhance valve feathering and valve function feel. Optional ramping adjustment allows acceleration and deceleration control. The control handles are designed for mobile equipment applications. Typical uses include position and velocity control on aerial lifts, ladder trucks and cranes. Simple switching-only models are available for on-off functions. FEATURES Shock and vibration resistant Choice of three mounting styles, with or without water tight case Rugged components designed for the construction environment Full auxiliary switch Optional two-speed range Reverse and short-circuit protection standard TECHNICAL DATA ELECTRICAL OPERATING VOLTAGE Vdc (12 volt models) Vdc (24 volt models) OPERATING VOLTAGE 100 ma plus load current LOAD RESISTANCE Greater than 3 ohms PULSE WIDTH MODULATED FREQUENCIES 30 Hz to 4000 Hz, factory set ORDERING INFORMATION MCHXXX Proportional Valves Issued: January 1995 Simple to install Mechanical options include center-lock, spring-return, and friction drag uni/bidirectionality Electrical characteristics customized to the application Choice of electrical terminal Optional switching in knob MECHANICAL HANDLE STROKE ± 30 (60 total travel) SPRING TORQUE (SPRING RETURN MODELS) 11 ± 4 in-lbs. (1.2 ±.4 N-m) at center breakaway 18 ± 6 in-lbs. (2.0 ±.7 N-m) at full stroke DETENT TORQUE (FRICTION DRAG MODELS) (OVER AND ABOVE FRICTION DRAG) 10 in - lbs. (1.1 N-m) FRICTION DRAG (FRICTION DRAG MODELS) 13.5 ± 3 in - lbs, (1.5 ±.3 N-m). Friction is adjusted at the brake with a 5/32 SAE Allen wrench and 3/8 openend wrench. A wide range of options to the basic Control Handle allows it to be custom-tailored to each application. See the Ordering Specification Chart for assistance in determining model number. Other options are possible; consult Danfoss with further questions. Danfoss,

2 TECHNICAL DATA (continued) AUXILIARY SWITCH CURRENT CAPABILITY V3L Microswitch (cam actuated) 3 amp inductive at 28 Vdc SM Microswitch (cam actuated) 2.5 amp inductive at 28 Vdc ORDERING SPECIFICATION CHART M C H MOUNTING MOUNTING ORDERING INFORMATION (continued) MOUNTING TYPE OF CONTROL KNOB See the Dimensions diagram. HANDLE ACTUATION 1. BASE OR SURFACE MOUNT Connection is via four screws to the flanges on the bottom of the metal case. 2. TOP MOUNT WITH CASE Connection is via two screws to an enlarged mounting plate. Top mounting allows the entire handle to be removed from above the panel. The case is made of black nylon plastic. Rocker Switch (in knob) 2 amp inductive at 28 Vdc Push Button Switch (in knob) 5 amp inductive at 28 Vdc X X X X X X X X 1 BASE (SURFACE) MOUNT ALUMINUM CASE 2 TOP MOUNT (DROP IN) WITH PLASTIC CASE 3 TOP MOUNT (DROP IN) WITHOUT CASE 4 PANEL MOUNT WITH PLASTIC CASE 5 PANEL MOUNT WITHOUT CASE TYPE OF CONTROL KNOB 1 NON-LOCKING 2 CENTER LOCK 3 PUSH BUTTON IN KNOB 4 TRON MAINTAINED ROCKER SWITCH 5 NON-LOCKING NO KNOB 6 3-POSITION MAINTAINED ROCKER SWITCH IN KNOB 7 TRON MOMENTARY ROCKER SWITCH 8 SPECIAL (NO HANDLE OR KNOB) 9 3-POSITION MOMENTARY ROCKER SWITCH IN KNOB ELECTRICAL CHARACTERISTICS HANDLE ACTUATION A B C D SPRING RETURN, BIDIRECTIONAL FRICTION HELD, BIDIRECTIONAL FRICTION HELD, UNIDIRECTIONAL SPECIAL (FRICTION HELD, CENTER DETENT ONLY, NO BRAKE) ELECTRICAL CHARACTERISTICS H L X Z SWITCHING ELECTRONIC PWM AUX SWITCHING SPECIAL SPECIAL CONNECTOR CONNECTOR 1 TERMINAL STRIP INTERNAL 2 PIGTAIL 60-INCH WITH NO CONNECTOR 3 PIGTAIL WITH UNSEALED PACKARD CONNECTOR 5 SEALED PACKARD CONNECTOR 6 SEALED PACKARD CONNECTOR 4-PIN MALE AND FEMALE 7 PIGTAIL WITH SEALED PACKARD CONNECTOR 8 PIGTAIL SEALED DEUTSCH CONNECTOR 3. TOP MOUNT WITHOUT CASE Same as 2, but without case. 4. PANEL MOUNT WITH CASE Connection is via four screws to the top plate that holds the boot in place. The case is made of black nylon plastic. 5. PANEL MOUNT WITHOUT CASE Same as 4, but without case. SUFFIX NUMBER 2

3 ORDERING INFORMATION (continued) TYPE OF CONTROL KNOB See the Dimensions diagram. 1. NON-LOCKING * The non-locking handle has a standard ball knob. The friction-held handle detents with a spring-loaded ball to indicate null, while the spring-return handle has a springpreload indicating null. 2. CENTER-LOCK * The center-lock handle has a cylindrical knob and provides a positive center-lock that unlatches when the operator pulls up on the knob. 3. NON-LOCKING, AUXILIARY SWITCH * This knob is teardrop shaped, with an auxiliary momentary push button switch on top. The switch is wired through the handle shaft to the body with three wires (common, normally open and normally closed). 5. NON-LOCKING, NO KNOB * The customer provides his own customized knob. 6. THREE POSITION MAINTAINED ROCKER SWITCH IN KNOB The cylindrical knob has a boot covering the three position switch in the knob. The switch, wired through the handle, is used for auxiliary functions. 7. TRON MOMENTARY ROCKER SWITCH 9. THREE POSITION MOMENTARY ROCKER SWITCH IN KNOB This is the same as 6, but the switch returns to the center position when released. * Short shaft option available. HANDLE ACTUATION A. SPRING-RETURN, BIDIRECTIONAL This handle uses a torsion spring to return to the mechanical center position and has 30 degrees of handle throw on either side of center. B. FRICTION-HELD, BIDIRECTIONAL This handle has an adjustable drag, set with a clamptype brake, that holds the handle at the set position and has 30 degrees of handle throw on either side of the center detent. C. FRICTION-HELD, UNIDIRECTIONAL This handle has a high-resolution 60 degrees of handle throw, rotating on only one side of mechanical null, which is at full stroke. It has no detent mechanism. ELECTRICAL CHARACTERISTICS H. SWITCHING This handle is non-proportional. Moving the handle off null activates switches that power ON/OFF devices (e.g., solenoid valves). L. STEP-PLUS-PROPORTIONAL, FULL AUXILIARY SWITCHING, PULSE WIDTH MODULATED This handle uses a printed circuit board that makes the step height and output current fully adjustable, accommodating high current applications. It also has pulse width modulation, which dithers the load to avoid stiction. Full current output is at 30 degrees handle stroke. Step current is a maximum 50% of full current output. Typical dither frequencies (dependent on valve specified in the suffix number) ranging from 30 to 4000 Hz. CONNECTOR 1. TERMINAL STRIP Electrical connections are made to a set of four internal screw terminals. 2. PIGTAIL WITHOUT CONNECTOR Four wires extend from the handle case. See Connection Diagram for lengths. 3. PIGTAIL WITH CONNECTOR The wires from the case terminate in a Packard environmental connector. See Connection Diagram. 6. SEALED PACKARD CONNECTOR (FOUR PIN MALE AND FEMALE) These are two separate connectors, each connected to a separate potentiometer. 7. PIGTAIL SEALED PACKARD CONNECTOR 8. PIGTAIL SEALED DEUTSCH CONNECTOR SUFFIX NUMBER These final three characters are factory-generated. See Electrical Characteristics Table. Information shown in the Table must be provided (if your combination of features does not already exist). 3

4 OUTPUT CHARACTERISTICS ELECTRICAL CHARACTERISTICS Final Voltage Circuit Circuit Switch Switch Switch Step Full Stroke Application Five Digits Type Characteristics Current Current H1013 None 2 Switches Switching Forward Reverse None None None H1135 None 3 Switches Switching Forward Reverse Reverse None None H1194 None 1 Switch Switching End-Off None None Uni-switch L PWM w/ramp Adj Center-Off.60 ±.04 A 1.5 A Min Compact Controls L PWM TB Adj 2 Threshold 2 Center-Off 1 Fwd 1 Output 1 Reverse 15 ± 10 ma 100 ± 15 ma TB L PWM TB Adj 2 Threshold Center-Off N/S Output 40 ma 400 ma 19 Ω 2 in series 4 EDC 2 in parallel TB L PWM Adj Center-Off Output None ma HPI 26 Ω L PWM Adj Output Output None < 20 ma > 260 ma V7058 L PWM Adj Center-Off Output None Adj 0-3 Amps Multiple V7058s L PWM Uni Adj End-Off None None ma 2.0 A 4.25 Ω 550 Hz Dither L PWM Adj Output Output None 150 ma 400 ma Dynex 24 Ω L PWM Adj Output Output None > 50 ma Ω L PWM Adj Output Phas Output Center-Off 150 ma 400 ma Dynex Vlv 24 Ω Sgl Cl L PWM Adj Output Phas Output Center-Off < 20 ma 400 ma 50 Ω Load L L PWM Adj 2 Threshold Center-Off Output None 35 ma 200 ma EDC L L PWM Adj 2 Threshold Center-Off Output None 10 ma 165 ma EDC L L PWM Adj 2 Threshold Center-Off Output Reverse 10 ma 120 ma 90 Series EDC L PWM Uni Adj End-Off None None 0.6 >2.6 A 3.4 Ω Wtrmn Vlv Uni L L PWM w/ramp Adj Center-Off Neut Start None 10 ma 120 ma EDC 22 Ω TB Load L L PWM Adj Center-Off Reverse 2 Output < ± Ω Load L PWM w/ramp Adj Center-Off None None < 40 ma > 400 ma 26 Ω Load TB L PWM Adj Phasing Output Phasing Output Center-Off 30 ma.5 Amp 25 Ω Load L PWM Adj Center-Off Output None ma ma HPI 6.5 Ω L PWM w/ramp Adj Center-Off None None ma ma HPI 6.5 Ω TB L PWM Adj Center-Off Output None 0-1 A 1.98 A Barmag 4.9 Ω L PWM Adj Center-Off Output None ma ma HPI 6.5 Ω 500 Hz Dither L PWM Adj Output Output None 250 ma 800 ma Gresen 9.6 Ω L PWM Adj Center-Off Output None ma ma HPI 26 Ω L PWM Adj Center-Off Output None 800 ma 2.4 A Min 4.1 Ω Load L PWM Adj Center-Off Output None.60 ±.040 > 2.60 A 3.4 Ω Wtrmn Vlv L PWM w/2.5sec Prop Adj Center Auxiliary None None 0.60 ±.04 A 1.4 A Min 6.5 Ω Load L PWM Adj Center-Off Output Reverse ma ma 6.5 Ω HPI 500 Hz L PWM Adj Center-Off Reverse None < ± 20 ma 10 Ω Load L PWM Adj 2 Threshold Center-Off Reverse None < ± 20 ma 10 Ω Load L PWM Adj 2 Threshold Center-Off Reverse None ±25 ma ± 50 ma 100 Hz 375 ma 1250 ma 6.5 Ω Load 1140A 4

5 CONNECTION DIAGRAM DIMENSIONS 63,76 MAX (2.51) CUSTOMER PANEL 6,35 (0.25) 50,8 ±0,4 (2.0) 6,35 (0.25) 149,1 MAX (5.87) 136,4 ±0,4 (5.37) 121 MAX (4.76) 96 MAX (3.78) 2 Typical Phasing and Color Scheme For Handle With Cable and Connector 7,1 (4) (0.279) 302 MAX (11.88) 120 MAX (4.72) CUSTOMER PANEL 14,2 (0.56) 2 PLACES 31,75 (1.25) 85,5 MAX (3.37) 121 MAX (4.76) PANEL CUTOUT AND MOUNTING PLATE 120 MAX (4.72) 27 (1.06) 138 (5.43) 124 (4.88) 150,5 MAX (5.93) 269,2 MAX (10.6) 29,5 MAX (1.16) CUSTOMER PANEL 60,4 (2.38) 121,3 MAX (4.78) 7 (0.275) 33,3 (1.31) 66,6 (2.62) 4,5 ± (2) MOUNTING PLATE TAPPING SCREWS (2) 50,8 (2.0) 113 MAX (4.45) MOUNTING PLATE 25,4 (1.0) 143,5 MAX (5.65) 29,5 (1.16) 50,8 (2.0) CUSTOMER PANEL 25,4 (1.0) 54,0 (2.12) 6,2 (4 HOLES) (0.245) REMOVE BURRS FROM BOTH SIDES OF PANEL TO AVOID DAMAGING BOOT 60,4 (2.38) 121,3 MAX (4.78) 222 MAX (8.75) 97,6 MAX (3.84) 2 147,3 MAX (5.8) REMOVE COLLAR THAT RETAINS BOOT AND DISCARD 114,6 MAX (4.51) 29,5 (1.16) 44,4 (1.75) 64,1 MAX A SURFACE MOUNT 5 TOP (DROP IN) MOUNT Dimensions of the MCHXXX Control Handle in Millimeters (Inches) PANEL MOUNT SIDE VIEW OF ALL PANEL MOUNT 1135C

6 PERFORMANCE NULL CURRENT ± 5 ma maximum if not switched (12 Vdc models) ± 8 ma maximum if not switched (24 Vdc models) CENTER DEADZONE (OPTIONAL) ± 3 nominal ADJUSTABLE FULL STROKE CURRENT CAPABILITY Application specified. See Ordering Information. ENVIRONMENTAL TEMPERATURE -40 to 170 F (-40 to 77 C) operating -30 to 150 F (-34 to 66 C) storage HUMIDITY After being placed in a controlled atmosphere of 95% humidity at 38 C (100 F) for 10 days, the Control Handle will perform within specification limits. RAIN After being showered from all directions by a high pressure hose down, the Control Handle will perform within specification limits (applied to metal cased models only). This test fulfills NEMA4 (IP65) specifications. WIRING If no external cabling is ordered, access to power, ground and the potentiometer(s) is gained through a barrier terminal strip inside the handle s case. The customer should run a cable from the strip through the connector on the side or bottom of the case. WARNING A failure may cause an output which could activate the valve or pump. If this occurs, the apparatus may move, possibly endangering people or equipment. It is strongly recommended that handles be equipped with a neutral off switch to prevent this eventuality. For cases in which an active neutral is necessary, a deadman switch, an emergency shut down and/or braking system sufficient to stop the vehicle immediately should be provided. ADJUSTABLE STEP CURRENT Application specified. See Ordering Information. Step current occurs at end of deadzone. RAMP TIME seconds - adjustable VIBRATION Withstands a vibration test designed for mobile equipment controls consisting of two parts: 1. Cycling from 5 to 2000 Hz in each of the 3 axes. 2. Resonance dwell for one million cycles for each resonance point in each of the 3 axes. SHOCK 50 g for 11 ms. Three shocks in both directions of the 3 mutually perpendicular axes for a total of 18 shocks. LIFE Greater than 1,000,000 cycles. DIMENSIONS See the Dimension diagram. The switch terminals are 3/16" quick-connect. The Connection Diagram shows a pre-wired Control Handle with center-off switch and Packard connector, exhibiting the handle phasing and color coding of the wires. The Packard Connector Assembly diagram demonstrates how to assemble the mating Packard connector (male shell, female sockets). The necessary parts are available in a bag assembly (Part Number K03370) composed of six sockets and one plastic connector body. The Potentiometer Locations diagram shows the location of the three trim potentiometers on the L handle. See the Electrical Characteristics section of the Ordering Information. In order to avoid damaging the Control Handle, a fuse wired in series is recommended. 6

7 PACKARD CONNECTOR ASSEMBLY SEALED PACKARD CONNECTOR Unsealed Packard Mating Connector Assembly POTENTIOMETER LOCATIONS 1137B D C B A 1376 Location of Trim Potentiometers on "L" Control Handles 1138B 7

8 CUSTOMER SERVICE NORTH AMERICA EUROPE ORDER FROM ORDER FROM Danfoss (US) Company Customer Service Department 3500 Annapolis Lane North Minneapolis, Minnesota Telephone: (763) Fax: (763) DEVICE REPAIR For devices in need of repair, include a description of the problem, a copy of the purchase order and your name, address and telephone number. RETURN TO Danfoss (US) Company Return Goods Department 3500 Annapolis Lane North Minneapolis, Minnesota Danfoss (Neumünster) GmbH & Co. Customer Service Department Krokamp 35 Postfach 2460 D Neumünster Germany Telephone: Telex: (299) 708 Fax:

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