DGS60, DGS65 and DGS66: Incremental Encoders for rough environmental conditions

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Rosemary Daniels
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ATA H E E T Number of lines to, Incremental Encoder IIncremental encoders in the, 5 and series are in use world-wide under the toughest environmental conditions.

1 , 5 and : Incremental Encoders for rough environmental conditions elect your individual encoder! Possible product variants: and mm solid shafts with servo flange or face mount flange, through or blind hollow shafts with connector or cable outlet, TTL or HTL interface. ATA H E E T Number of lines to, Incremental Encoder IIncremental encoders in the, 5 and series are in use world-wide under the toughest environmental conditions. The rugged construction up to IP 7 degree protection and the individual adaptation of the design to the requirements of the user are the outstanding features of this series. Resolutions up to, lines are available. Thanks to this wide variety of products, there are numerous possible uses, for example in: machine tools textile machines woodworking machines packaging machines 9-2

Incremental Encoder, face mount and servo flange Number of lines to, imensional drawing servo flange Incremental Encoder ervo or face mount flange Connector or cable outlet Protection class up to IP

4 mm eneral tolerances according to IN IO 278-mk imensional drawing face mount flange zero pulse marking (7 deep) R = bending radius min.

2 Incremental Encoder, face mount and servo flange Number of lines to, imensional drawing servo flange Incremental Encoder ervo or face mount flange Connector or cable outlet Protection class up to IP 7 Electrical Interfaces TTL and HTL deep zero pulse marking R = bending radius min. 4 mm eneral tolerances according to IN IO 278-mk imensional drawing face mount flange zero pulse marking (7 deep) R = bending radius min. 4 mm eneral tolerances according to IN IO 278-mk PIN and wire allocation/cable core Accessories Connection systems Mounting systems PIN ignal ignal Core colour Explanation HTL TTL (cable outlet) N. C. B black ignal line 2 N. C. ense + grey Connected internally to U s 3 Z Z lilac ignal line 4 N. C. Z yellow ignal line 5 A A white ignal line N. C. A brown ignal line 7 N. C. N. C. orange N. C. 8 B B pink ignal line 9 creen creen Housing potential N N blue round connection N. C. ense green Connected internally to ground 2 U s U s red Power supply ) View of the connector M23 fitted to the encoder body ) Potential free to housing N. C. = Not Connected 2 ICK-TEMANN 9-2

3 Technical ata to IN Flange type servo face m. olid shaft mm mm Number of lines (Z) per revolution to,, see order info Electrical Interface TTL/R 422, -channel HTL/push-pull, 3-channel (A, B, Z) Mass ) Approx..3 kg Moment of inertia of the rotor ervo flange 3 gcm 2 Face mount flange 25 gcm 2 Measuring step 9 /number of lines Reference signal Number Position 9 electr. & logically interlocked with A+B Error limits Z < 25 45/Z < Z 45/Z +.39 Measuring step deviation 45/Z Max. output frequency TTL 3 khz ( at > 5 lines) HTL 2 khz Max. operating speed 2) with shaft seal, min - without shaft seal, min - Max. angular acceleration 5x 5 rad/s 2 Operating torque with shaft seal Ncm without shaft seal. Ncm tart up torque with shaft seal.5 Ncm without shaft seal.2 Ncm Permissible shaft loading ervo flange radial/axial 2 N/ N Face mount flange radial/axial 4 N/2 N Bearing lifetime 3. x revolutions Working temperature range C torage temperature range C Permissible relative humidity 3) 9 % EMC 4) Resistance to shocks 5) 3/ g/ms to vibration ) 2/ 2 g/hz Protection class acc. IEC 529 Connector outlet 7) IP 7 Cable outlet IP 5 Operating voltage range Load current TTL/R 422, 4 V Max. 2 ma TTL/R 422, 3 V Max. 2 ma HTL/push-pull, 3 V Max. ma Operating current range at no load at 24 V ma at 5 V 2 ma ) For an encoder with connector outlet 2) At speeds > rpm the shaft seal must be removed 3) Condensation not permitted 4) To IN EN --2 and IN EN --3 5) To IN EN ) To IN EN ) With mating connector fitted Order information see page ICK-TEMANN 3

step 3 B / B Z / Z Electrical interfaces upply voltage Interfaces/drivers 4 V TTL (R 422) 3 V TTL (R 422) 3 V HTL (push-pull)

4 Incremental Encoder, face mount and servo flange Number of lines to, Incremental pulse diagram Incremental Encoder ervo or face mount flange Connector or cable outlet Protection class up to IP 7 Electrical Interfaces TTL and HTL A / A 9 Messschritt Measuring step 3 B / B Z / Z Electrical interfaces upply voltage Interfaces/drivers 4 V TTL (R 422) 3 V TTL (R 422) 3 V HTL (push-pull) Connection type Cable radial Cable axial Connector radial Connector axial Accessories Connection systems Mounting systems 4 ICK-TEMANN 9-2

5 Order information Incremental Encoder, solid shaft Point Point Point 7 Point 8 Point 9 Point Point Electrical interface 4 V, TTL (R 422) = A 3 V, TTL (R 422) = C Mechanical interface ervo flange, shaft mm = Face mount flange, shaft mm = 4 Connection type Connector M23, 2 pin, radial = A Connector M23, 2 pin, axial = B Number of lines Always 5 characters in clear text 3 V, HTL (push-pull) = Cable core, radial.5 m = K Cable core, radial 3 m = L Cable core, radial 5 m = M Cable core, axial.5 m = R Cable core, axial 3 m = Cable core, axial 5 m = T Number of lines (Z) per revolution ) ) ) ) Order example: Incremental Encoder 4 V, TTL; servo flange; connector M23, 2 pin, radial; number of lines: 3 Point Point Point 7 A Point 8 Point 9 A Point Point 3 Please enter your individual encoder here Point Point Point 7 Point 8 Point 9 Point Point Point Point Point 7 Point 8 Point 9 Point Point Point Point Point 7 Point 8 Point 9 Point Point 9-2 ICK-TEMANN 5

Incremental Encoder 5, blind hollow shaft Number of lines to, imensional drawing blind hollow shaft Incremental Encoder Collets for shaft diameter, 8,,, 2 mm and 3/8" Connector or cable outlet

6 Incremental Encoder 5, blind hollow shaft Number of lines to, imensional drawing blind hollow shaft Incremental Encoder Collets for shaft diameter, 8,,, 2 mm and 3/8" Connector or cable outlet Electrical Interfaces TTL and HTL R = bending radius min. 4 mm eneral tolerances according to IN IO 278-mk PIN and wire allocation/cable core PIN ignal ignal Core colour Explanation HTL TTL (cable outlet) N. C. B black ignal line 2 N. C. ense + grey Connected internally to U s 3 Z Z lilac ignal line 4 N. C. Z yellow ignal line 5 A A white ignal line N. C. A brown ignal line 7 N. C. N. C. orange N. C. 8 B B pink ignal line 9 creen creen Housing potential N N blue round connection N. C. ense green Connected internally to ground 2 U s U s red Power supply ) View of the connector M23 fitted to the encoder body ) Potential free to housing N. C. = Not Connected Accessories Connection systems Mounting systems Collets ICK-TEMANN 9-2

7 5 Technical ata to IN Flange type blind Hollow shaft diameter, 8,,, 2 mm and 3/8" Number of lines (Z) per revolution to,, see order info Attention: number of lines > 5 Only with TTL 4 V Electrical Interface TTL/R 422, -channel HTL/push-pull, 3-channel (A, B, Z) Mass ) Approx..4 kg Moment of inertia of the rotor 25 gcm 2 Measuring step 9 /number of lines Reference signal Number Position 9 electr. & logically interlocked with A+B Error limits Z < 25 45/Z < Z 45/Z +.39 Measuring step deviation 45/Z Max. output frequency TTL 3 khz ( at > 5 lines) HTL 2 khz Max. operating speed, min - Max. angular acceleration 5x 5 rad/s 2 Operating torque. Ncm tart up torque.3 Ncm Permissible shaft movement static radial/axial ±.5 mm/±.5 mm dynamic radial/axial ±. mm/±.2 mm Angular movement at right angles to the axis static 34 x -3 mm dynamic 7 x -3 mm Bearing lifetime 3. x revolutions Working temperature range C torage temperature range C Permissible relative humidity 2) 9 % EMC 3) Resistance to shocks 4) 3/ g/ms to vibration 5) 2/ 2 g/hz Protection class acc. IEC 529 Connector outlet ) IP 5 Cable outlet IP Operating voltage range Load current TTL/R 422, 4 V Max. 2 ma TTL/R 422, 3 V Max. 2 ma HTL/push-pull, 3 V Max. ma Operating current range at no load at 24 V ma at 5 V 2 ma ) For an encoder with connector outlet 2) Condensation not permitted 3) To IN EN --2 and IN EN --3 4) To IN EN ) To IN EN 8-2- ) With mating connector fitted Order information see page ICK-TEMANN 7

Measuring step 3 B / B Z / Z Electrical interfaces upply voltage Interfaces/drivers 4 V TTL (R 422) 3 V TTL (R 422) 3 V

8 Incremental Encoder 5, blind hollow shaft Number of lines to, Incremental pulse diagram Incremental Encoder Collets for shaft diameter, 8,,, 2 mm and 3/8" Connector or cable outlet Electrical Interfaces TTL and HTL A / A 9 Messschritt Measuring step 3 B / B Z / Z Electrical interfaces upply voltage Interfaces/drivers 4 V TTL (R 422) 3 V TTL (R 422) 3 V HTL (push-pull) Connection type Cable radial Connector radial Accessories Connection systems Mounting systems Collets 8 ICK-TEMANN 9-2

9 5 Order information Incremental Encoder 5, blind hollow shaft Point 5 Point Point 7 Point 8 Point 9 Point Point Electrical interface Mechanical interface Connection type Number of lines 4 V, TTL (R 422) = A Blind hollow shaft ) = A Connector M23, 2 pin, radial = A Always 5 characters in clear text 3 V, TTL (R 422) = C 3 V, HTL (push-pull) = ) Collets for, 8,,, 2 mm and 3/8" as accessories, separate order item (see below). Cable core, radial.5 m Cable core, radial 3 m Cable core, radial 5 m = K = L = M Number of lines (Z) per revolution ) ) 72 2) 892 2) 5 3 2) ) 2) Only possible with interface 4 V, TTL (R 422) = A Order example: Incremental Encoder 5 4 V, TTL; blind hollow shaft; connector M23, 2 pin, radial; number of lines: 3 Point 5 Point Point 7 A Point 8 A Point 9 A Point Point 3 Please enter your individual encoder here Point 5 Point Point 7 Point 8 Point 9 Point Point Point 5 Point Point 7 Point 8 Point 9 Point Point Point 5 Point Point 7 Point 8 Point 9 Point Point Collets for 5 Encoder with blind hollow shaft Part no. haft diameter PZ--5-A 2298 mm PZ-8-5-A mm PZ--5-A mm PZ--5-A 2943 mm PZ-2-5-A mm PZ-3E8-5-A /8 " 9-2 ICK-TEMANN 9

Incremental Encoder, blind and through hollow shaft Number of lines to, imensional drawing blind hollow shaft Incremental Encoder to, number of lines per revolution Electrical Interfaces TTL and HTL

10 Incremental Encoder, blind and through hollow shaft Number of lines to, imensional drawing blind hollow shaft Incremental Encoder to, number of lines per revolution Electrical Interfaces TTL and HTL R = bending radius min. 3 mm eneral tolerances according to IN IO 278-mk imensional drawing through hollow shaft R = bending radius min. 3 mm eneral tolerances according to IN IO 278-mk PIN and wire allocation/cable 8 core (explanation see page 4) Accessories Connection systems Mounting systems Collets Core colour Explanation Core colour Explanation HTL TTL black N. C. black B lilac Z lilac Z yellow N. C. yellow Z white A white A brown N. C. brown A pink B pink B creen creen creen creen blue round connection blue round connection red Power red Power supply ) supply ) ) Potential free to housing N. C. = Not Connected ICK-TEMANN 9-2

11 Technical ata to IN Flange type blind through Hollow shaft diameter, 8, 9,, 2, 4 and 5 mm, /2", 8,, 2, 4 mm, 3/8" and /2" Number of lines (Z) per revolution to,, see order info Attention: number of lines > 5 Only with TTL 4 V Electrical Interface TTL/R 422, -channel HTL/push-pull, 3-channel (A, B, Z) Mass ) Approx..3 kg Moment of inertia of the rotor 45 gcm 2 Measuring step 9 /number of lines Reference signal Number Position 9 electr. & logically interlocked with A+B Error limits Z < 25 45/Z < Z 45/Z +.39 Measuring step deviation 45/Z Max. output frequency TTL 3 khz ( at > 5 lines) HTL 2 khz Max. operating speed, min - Max. angular acceleration 5x 5 rad/s 2 Operating torque.2 Ncm tart up torque.4 Ncm Permissible shaft movement static radial/axial ±. mm/± 2. mm dynamic radial/axial ±.5 mm/±.2 mm Angular movement at right angles to the axis static 34 x -3 mm dynamic 7 x -3 mm Bearing lifetime 3. x revolutions Working temperature range C torage temperature range C Permissible relative humidity ) 9 % EMC 2) Resistance to shocks 3) 3/ g/ms to vibration 4) 2/ 2 g/hz Protection class acc. IEC 529 Cable outlet IP 5 Operating voltage range Load current TTL/R 422, 4 V Max. 2 ma TTL/R 422, 3 V Max. 2 ma HTL/push-pull, 3 V Max. ma Operating current range at no load at 24 V ma at 5 V 2 ma ) Condensation not permitted 2) To IN EN --2 and IN EN --3 3) To IN EN ) To IN EN 8-2- Order information see page ICK-TEMANN

Incremental-Encoder, blind and through hollow shaft Number of lines to, Incremental pulse diagram Incremental Encoder to, number of lines per revolution Electrical Interfaces TTL and HTL A / A 9

12 Incremental-Encoder, blind and through hollow shaft Number of lines to, Incremental pulse diagram Incremental Encoder to, number of lines per revolution Electrical Interfaces TTL and HTL A / A 9 Messschritt Measuring step 3 B / B Z / Z Electrical interfaces upply voltage Interfaces/drivers 4 V TTL (R 422) 3 V TTL (R 422) 3 V HTL (push-pull) Connection type Cable radial Accessories Connection systems Mounting systems Collets 2 ICK-TEMANN 9-2

13 Order information Incremental Encoder, blind/through hollow shaft Point Point Point 7 Point 8 Point 9 Point Point Electrical interface 4 V, TTL (R 422) = A 3 V, TTL (R 422) = C 3 V, HTL (push-pull) = Mechanical interface Blind hollow shaft ) Through hollow shaft mm = A = M Connection type Cable 8 core, radial.5 m Cable 8 core, radial 3 m Cable 8 core, radial 5 m = K = L = M Number of lines Always 5 characters in clear text Through hollow shaft 8 mm = P Through hollow shaft 3/8" = R Through hollow shaft mm = Through hollow shaft 2 mm = T Through hollow shaft /2" = U Through hollow shaft 4 mm = V ) Collets for, 8,, 2, 4, 5 mm and /2" as accessories, separate order item (see below). Number of lines (Z) per revolution with electrical interface 4 V, TTL (R 422) = A Number of lines (Z) per revolution with the electrical interfaces 3 V, TTL (R 422) = C and 3 V, HTL (push-pull) = Order example Incremental Encoder 4 V, TTL; blind hollow shaft; cable 8 core.5 m, radial; number of lines: 3 Point Point Point 7 A Point 8 A Point 9 K Point Point 3 Please enter your individual encoder here Point Point Point 7 Point 8 Point 9 Point Point Point Point Point 7 Point 8 Point 9 Point Point Point Point Point 7 Point 8 Point 9 Point Point Collets for Encoder with blind hollow shaft Part no. haft diameter PZ---A mm PZ-8--A mm PZ-9--A mm PZ---A mm PZ-2--A mm PZ-E2--A /2 " PZ-4--A mm PZ-5--A mm 9-2 ICK-TEMANN 3

Accessories Connection systems/mounting systems imensional drawings and order information crew-in system M23, 2 pin Cable onnector M23 female, 2 pin, straight, screened Part no.

5 + 2 x.4 mm 2 with screening, capable of being dragged, cable diameter 7.8 mm OL-232-M5MA3 OL-232-3MMA3 Part no. 22922 22923 Contacts 2 2 Cable length.5 m 3. m OL-232-5MMA3 22924 2 5.

14 Accessories Connection systems/mounting systems imensional drawings and order information crew-in system M23, 2 pin Cable onnector M23 female, 2 pin, straight, screened Part no. Contacts O Cable onnector M23 male, 2 pin, straight, screened Part no. Contacts TE approx. Connector M23 female, 2 pin, straight, cable 2 core, 4 x 2 x x x.4 mm 2 with screening, capable of being dragged, cable diameter 7.8 mm OL-232-M5MA3 OL-232-3MMA3 Part no Contacts 2 2 Cable length.5 m 3. m OL-232-5MMA m OL-232-MMA m 2OL-232-2MMA m 2OL-232-3MMA m Cable 8 core, per meter, 4 x 2 x.5 mm 2 with screening, cable diameter 5. mm Part no. Cores LT-238-MWENC Cable core, per meter, 4 x 2 x x.5 + x.4 mm 2 with screening, cable diameter 7.5 mm Part no. Cores LT-24-MW 2753 Cable 2 core, per meter, 4 x 2 x x x.4 mm 2 with screening, capable of being dragged, cable diameter 7.8 mm LT-252-MW Part no Cores LT-22-MW alt water and UV resistant 2 Explanation 4 ICK-TEMANN 9-2

haft diameter KUP--B 53298 mm mm KUP--B 532982 mm mm KUP--B 532983 mm mm KUP-2-B 532984 mm 2 mm Cheese-head screw M2,5x8 IN92 A2 pring-disc coupling, max.

15 imensional drawings and order information Couplings Bellows coupling, max. shaft offset radial ±.3 mm, axial.4 mm, angle ± 4 degrees, torsion spring stiffness 2 Nm/rad, bellows of stainless steel, hubs of aluminium Part no. haft diameter KUP--B mm mm KUP--B mm mm KUP--B mm mm KUP-2-B mm 2 mm Cheese-head screw M2,5x8 IN92 A2 pring-disc coupling, max. shaft offset radial ±.3 mm, axial.4 mm, angle ± 2.5 degrees, torsion spring stiffness 5 Nm/rad, flange of stainless steel, spring-discs of glass-fibre-reinforced plastic Part no. haft diameter KUP--F mm mm KUP--F mm mm eneral tolerances according to IN IO 278-mk 9-2 ICK-TEMANN 5

Accessories Mounting systems imensional drawings and order information Mechanical Adaptors Adaptor flange of aluminium for face mount flange, spigot 3 mm Part no.

Adaption BEF-FA-3-REC 2292 To mm square mounting plate eneral tolerances according to IN IO 278-mk Adaptor flange of aluminium for face mount flange, spigot 3 mm Part no.

16 Accessories Mounting systems imensional drawings and order information Mechanical Adaptors Adaptor flange of aluminium for face mount flange, spigot 3 mm Part no. Adaption BEF-FA To 5 mm servo flange eneral tolerances according to IN IO 278-mk Adaptor flange of aluminium for face mount flange, spigot 3 mm Part no. Adaption BEF-FA-3-REC 2292 To mm square mounting plate eneral tolerances according to IN IO 278-mk Adaptor flange of aluminium for face mount flange, spigot 3 mm Part no. Adaption BEF-FA-3-RA 2293 To mm square mounting plate with shock absorbers deep) pring washer (4x) Hexagonal nut (4x) (secure with Loctite 24) eneral tolerances according to IN IO 278-mk ICK-TEMANN 9-2

imensional drawings and order information Mechanical Adaptors Mounting bell incl.

fixing set for encoder with face mount flange Part no.

to IN IO 278-mk ervo clamps half ring, et (comprises 2 pieces) for servo flanges with spigot diameter 5 mm Part

17 imensional drawings and order information Mechanical Adaptors Mounting bell incl. fixing set for encoder with servo flange Part no. Flange spigot BEF-M iameter 5 mm Mounting angle incl. fixing set for encoder with face mount flange Part no. Flange spigot BEF-WF iameter 3 mm eneral tolerances according to IN IO 278-mk eneral tolerances according to IN IO 278-mk ervo clamps half ring, et (comprises 2 pieces) for servo flanges with spigot diameter 5 mm Part no. BEF-WK-F 229 BEF-W-F ervo clamps small, et (comprises 3 pieces) for servo flanges Part no. eneral tolerances according to IN IO 278-mk eneral tolerances according to IN IO 278-mk 9-2 ICK-TEMANN 7

Accessories Mounting systems/collets imensional drawings and order information Mechanical Adaptors rial plastic (Hytrel), wheel material plastic with aluminium hub BEF-MR-2 Part no.

2 m knurled Measuring wheel for encoder shafts with diameter mm, type mate- Measuring wheel for encoder shafts with diameter mm, type material plastic (Hytrel), wheel material plastic with aluminium

18 Accessories Mounting systems/collets imensional drawings and order information Mechanical Adaptors rial plastic (Hytrel), wheel material plastic with aluminium hub BEF-MR-2 Part no Circumference.2 m urface smooth BEF-MR m knurled Measuring wheel for encoder shafts with diameter mm, type mate- Measuring wheel for encoder shafts with diameter mm, type material plastic (Hytrel), wheel material plastic with aluminium hub Part no. Circumference urface BEF-MR m smooth eneral tolerances according to IN IO 278-mk eneral tolerances according to IN IO 278-mk Collets Collets for 5 blind hollow shaft encoder Part no. haft diameter PZ--5-A 2298 mm PZ-8-5-A mm PZ--5-A mm PZ--5-A 2943 mm PZ-2-5-A mm PZ-3E8-5-A /8 " Collets for Encoder with blind hollow shaft Part no. haft diameter PZ---A mm PZ-8--A mm PZ-9--A mm PZ---A mm PZ-2--A mm PZ-E2--A /2 " PZ-4--A mm PZ-5--A mm 8 ICK-TEMANN 9-2

19 9-2 ICK-TEMANN 9

20 8 32/9- M/5/XXXX Printed in ermany (9.) ubject to change without notice. The specified product features and technical data do not represent any guarantee. A4 te 2c int27a Australia Phone tollfree sales@sick.com.au Belgium/Luxembourg Phone +32 () info@sick.be Brasil Phone sac@sick.com.br Ceská Republika Phone sick@sick.cz China Phone ghk@sick.com.hk anmark Phone sick@sick.dk eutschland Phone +49 () info@sick.de España Phone info@sick.es France Phone info@sick.fr reat Britain Phone +44 () info@sick.co.uk India Phone info@sick-india.com Italia Phone info@sick.it Japan Phone +8 () support@sick.jp Nederlands Phone +3 () info@sick.nl Norge Phone austefjord@sick.no Österreich Phone +43 () office@sick.at Polska Phone info@sick.pl Republic of Korea Phone /4 kang@sickkorea.net Republika lowenija Phone +38 () office@sick.si Russia Phone denis.kesaev@ sickautomation.ru chweiz Phone contact@sick.ch ingapore Phone admin@sicksgp.com.sg uomi Phone sick@sick.fi verige Phone info@sick.se Taiwan Phone sickgrc@ms.hinet.net Türkiye Phone info@sick.com.tr UA Phone sales@stegmann.com More representatives and agencies in all major industrial nations at ICK A Industrial ensors Waldkirch ermany ICK TEMANN mbh onaueschingen ermany

DRS61: Incremental encoders, number of lines and zero pulse width freely programmable DRS60: Incremental Encoders with Zero-Pulse-Teach

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