1200 V CoolSiC Schottky Diode Generation 5: New level of system efficiency and reliability. May 2016
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1 1200 V CoolSiC Schottky Diode Generation 5: New level of system efficiency and reliability May 2016
2 Table of contents 1 Application areas 2 Application benefits 3 Features and benefits 4 Portfolio what is offered now? 5 Design-in guidelines SiC vs. Si diodes 6 Summary 2
3 Table of contents 1 Application areas 2 Application benefits 3 Features and benefits 4 Portfolio what is offered now? 5 Design-in guidelines SiC vs. Si diodes 6 Summary 3
4 Application areas Silicon based solution Design in a new level of efficiency & reliability? Enabled by SiC Schottky diodes 4
5 Application examples String inverter 3-phase, 1 kw 30 kw: Boost stage SiC Diode: 1200 V G5 TO-220/TO-247 IGBT: HighSpeed V TO-247 IGBT Driver: 1ED020I12-F2, 2ED020I12-F2 µcontroller: XMC4000 UPS: Vienna Rectifier SiC Diode: 1200 V G5 TO-220 / TO-247 IGBT: TRENCHSTOP V TO-247 5
6 Table of contents 1 Application areas 2 Application benefits 3 Features and benefits 4 Portfolio what is offered now? 5 Design-in guidelines SiC vs. Si diodes 6 Summary 6
7 No more pain with dynamic losses Example: 1200 V Si IGBT + SiC diode in a boost stage topology V in = 400 V, V out = 800 V, f sw =20 khz SiC diode compared to Si diode, has higher system efficiency,... lower device thermals, for... increased power density and reliability! 7
8 SiC diode benefit Less leads to more Ultrafast Si: large Q rr SiC: low Q c Features No reverse recovery charge No forward recovery Purely capacitive switching Technical benefits E rec close to zero 40-50% reduction in IGBT turn-on loss No voltage overshoots Switching losses independent from load current, switching speed and temperature Customer benefits 20-30% higher output power in same form factor Reduced EMI No need for snubber circuitry, reduced parts count High system reliability 8
9 Table of contents 1 Application areas 2 Application benefits 3 Features and benefits 4 Portfolio what is offered now? 5 Design-in guidelines SiC vs. Si diodes 6 Summary 9
10 SiC Gen2 10A SiC Gen210A Si 30A Si 30A Si 30A VF [V] Qc/Qrr [µc] Major improvement in static losses while maintaining virtually zero reverse recovery charge 1200 V CoolSiC TM Schottky Diode Generation 5 1. Reduction of V F and its temperature dependency for low static losses over entire load range Forward voltage, V F, of SiC and ultrafast Si diodes A SiC on par with 30 A Si Reverse recovery charge, Q c /Q rr, of SiC and ultrafast Si diodes 2,5 2,0 2 1,5 1 1,0 1 0,5 SiC with capacitive charge in nc range 0 25 C 125 C Junction temperature 0,0 Gen2 10 A Gen5 10 A 125 C Junction temperature * Based on datasheet values 10
11 Forward Voltage [V] I FSM /Inom Generation 5 is the performance-leading SiC diode 1200 V CoolSiC TM Schottky Diode Generation 5 2. Thermal performance improvement 3. Extended surge current capability for improved reliability V F at rated current SiC diodes in TO-247 Surge current SiC diodes in TO-247 2,5 2,25 2 1,75 1,5 1,25 1 Lowest V F - increase with temperature Tj= 25 C Tj= 150 C G2 G5 Vendor A Vendor B x 14x Highest surge current 9x 5x G2 G5 Vendor A Vendor B * Based on datasheet values 11
12 Consistent innovation made the way for Generation 5 Merged Pn Schottly (MPS) design Thin wafer technology Gen2 Gen 5 Improved performance and chip shrink Diffusion bonding Gen 2 Gen C C 12
13 Consistent innovation made the way for Generation 5 Merged Pn Schottly (MPS) design 40% lower resistive losses than Generation2 having pure Schottky design reduced V F and higher current density low temperature dependency on VF High surge current capability Thin wafer technology Gen2 Gen 5 Smaller differential resistance per chip area Better heat spread between junction and case higher current density operation Diffusion bonding (TO-220, DPAK) Gen 2 Gen C C Smaller thermal resistance higher current density operation 13
14 Case Temperature [ o C] The result: lowest losses and lowest case temperatures Example: 1200 V HighSpeed3 Si IGBT with SiC diodes vs. Si diode in a boost stage topology, V in = 400 V, V out = 800 V, f sw =20 khz Boost Diode-Thermals SiC diode, G5 SiC diode, Vendor A SiC diode, Vendor B ultrafast Si diode Output Power [W] Best optimization potential for system improvements e.g. increasing output power 14
15 Table of contents 1 Application areas 2 Application benefits 3 Features and benefits 4 Portfolio what is offered now? 5 Design-in guidelines SiC vs. Si diodes 6 Summary 15
16 1200 V CoolSiC TM Schottky Diode Generation 5: up to 40 A in TO-247, 20 A in TO-220 and 10 A in DPAK I F TO (DPAK) TO A IDM02G120C5 IDH02G120C5 5 A IDM05G120C5 IDH05G120C5 8 A IDM08G120C5 IDH08G120C5 TO A IDM10G120C5 IDH10G120C5 IDW10G120C5B* A IDH16G120C5 IDW15G120C5B* 20 A IDH20G120C5 IDW20G120C5B* 30 A IDW30G120C5B* 40 A IDW40G120C5B* *) "B" refers to common-cathode configuration: 16
17 Focus applications across portfolio I F TO (DPAK) TO TO A 5 A 8 A Micro Inverter 1 SMPS Micro Inverter 1 SMPS, UPS 10 A A UPS 20 A String Inverter and UPS 30 A 40 A 1 Rectification in secondary side 17
18 Table of contents 1 Application areas 2 Application benefits 3 Features and benefits 4 Portfolio what is offered now? 5 Design-in guidelines SiC vs. Si diodes 6 Summary 18
19 Great system impact thanks to zero diode turn-off loss and reduced IGBT turn-on I L L1 D1 Vo i I L D1 Vi S1=of f I RRM t I L L1 I L I RRM I RRM D1 Vo V CE i,v S1 I C = I L + I RRM I RRM Vi S1=o n t 0 E on t 1 t 2 I L t Up to 40-50% reduction in IGBT turn-on loss Decreased I RRM means decreased S1 (IGBT) turn-on losses E on = ʃ t2 V O * I C * dt t1 19
20 Switching Losses, Psw, in SiC and Si diodes SiC Diode P sw = 0.17 * V o * f * Q C Si Diode P sw = 0.17 * V o * f * I RRM * t B SiC switching loss is very low compared to Si: Si shows higher P sw than SiC due to I RRM I RRM and t B values depends on diode forward current, di f /dt and diode junction temperature 20
21 30 A rated Si diode can be exchanged to even a 10 A CoolSiC TM Generation 5 SiC diode! 30 A Si dissipates more power than a 10 A SiC 18 A Si have 8.8 W additional power dissipation compared to 10 A 2 A I F 18 A Si have 9.4 C higher junction temp. compared to 10 A 2 A I F 21
22 Table of contents 1 Application areas 2 Application benefits 3 Features and benefits 4 Portfolio what is offered now? 5 Design-in guidelines SiC vs. Si diodes 6 Summary 22
23 Summary By using SiC diodes, designers for solar inverters, UPS, motor drives and other industrial applications can design in a new level of system efficiency, higher power density and reliability compared with Si based solution 1200 V CoolSiC Schottky diode generation 5 supports this by low-loss turn-off, low static losses and increased surge current capability 23
24 Support materials Collaterals and brochures Selection Guides Product Briefs Application Brochures Presentations Press Releases, Ads Technical material Application Notes Technical Articles Simulation Models Datasheets Support and tools PCB Design Data Simulation Models Videos Technical Videos Product Information Videos 24
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About this document. Table of contents. Authors: Omar Harmon (IFAT IPC APS AE) Dr. Vladimir Scarpa (IFAT IPC APS AE) Application Note
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