Magnetic flow meters. Product family introduction. Principle of operation. Product review. Applications. Key product features

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1 Magnetic flow meters Product family introduction Principle of operation Product review Applications Key product features Page 1

2 Process Instrumentation Pressure Flow Level Ultrasonic Temperature Head & Rail Transmitters Hygienic Magnetic Gage, Absolute & DP Single Range Field Transmitters Sensors Coriolis Ultrasonic Vortex Guided Wave Radar Point Level Load Cells Capacitance Belt Scales Radar Weigh feeders Acoustic Sensors Weighing Solids Flowmeters Positioners For linear & part turn actuators Digital Recorders Paper Chart Repair Loop Powered Panel Mount PID controllers for process Controllers Onsite Training Service & Support Data Manager Displays Page 2

3 SITRANS F M Siemens offers a comprehensive selection of electromagnetic flow meters Water & waste water Chemical Food & beverage Mining Aggregates Cement Pharmaceutical Paper & pulp Power & utilities Modular pulsed DC magnetic flow meter program Page 3

4 SITRANS F M How it works Based on Faraday s law of Electromagnetic Induction, a voltage (Ui) is induced at the ends of an electrical conductor (L) when it s moved (velocity v) perpendicularly to the lines of flux of a magnetic field (B). Ui = L x B x v U i = L x B x v U i = Induced voltage L = Inner pipe diameter) = k 1 B = Magnetic field strength = k 2 v = velocity of conductor k = k 1 x k 2 Page 4 U i = k x v, the electrode signal is directly proportional to the fluid velocity.

5 SITRANS F M Voltage = L x B x v Q = V x A Simply stated The faster water flows through the magnetic field, the greater the voltage created Page 5

6 SITRANS F M Page 6

7 SITRANS F M Measuring electrodes Voltage = L x B x v Q = V x A Simply stated The faster water flows through the magnetic field, the greater the voltage Grounding electrodes Page 7

8 SITRANS F M MAG 6000 I MAG 5000 MAG 6000 Wall mount junction box Greater flexibility Compact or remote One type transmitter for all sizes Industry specific transmitters and sensors MAG 6000 I FM C1D1 MAG 6000/Ex safety barrier IP 66 / Nema 4 MAG 5000/ panel mt IP 20 / Nema 2 MAG 6000 Cleaning IP 66 / Nema 4 MAG 3100 / 3100P MAG 5100 W MAG 8000 Page 8 MAG 1100 F MAG 1100 MAG 1100 with adaptors Streamlined product range Flexible logistics handling Quick reaction to changing customer demands even after ordering - delivery In brief: Competitiveness

9 SITRANS F M MAG 1100 Flangeless wafer design Corrosion resistant Highly resistant liner and electrodes MAG 1100 F Specially design for food & beverage and pharmaceutical industry Sanitary connections No performance issues when solids are present Unaffected by viscosity and temperature changes MAG 5100 W A sensor for all water and wastewater applications Coned design Suitable for burial and constant flooding Complies with drinking water and custody transfer approvals MAG 3100 P Sensor for process and chemicals industries PFA/PTFE liner and Hastelloy electrodes Designed to withstand harsh environments with strong chemicals, high temperature and pressure MAG 3100 Wide range of sizes and supports special request construction Liners and measuring electrodes capable of withstanding the most extreme processes Fully welded construction Page 9

10 What makes Siemens SITRANS F M simply better? Greater flexibility Compact or remote installation using the same transmitter and sensor USM II communication platform for easy integration with all systems Easier to commission SENSORPROM memory unit enables instant measurement from the measurement from power-up User settings automatically stored in the SENSORPROM Easier to service Transmitter replacement requires no re-programming. SENSORPROM automatically updates all settings after initialization Comprehensive self-diagnostic for error indication and logging 1 2 Room for Growth Plug & play communication modules: Profibus PA & DP, HART, Modbus RTU, Foundation Fieldbus Add-on communication modules allow future upgrades 2 1 Plug & Play Communication Module 2 SENSORPROM memory unit 1 Page 10

11 Sensors Sensor MAG 1100 MAG 1100 F MAG 3100 MAG 3100 P MAG 5100 W Size DN mm / 1/ mm / 3/ mm / 1/2 78 DN / 1/ mm / 1 78 Process temperature C / F C / F C / F C / F C / F Pressure rating max. PN 100 / Max 1450 psi* / PN 40 / Max 580 psi ANSI 150 & 300 / AWWA D / AS 2129 / AS 4087 Liner material Ceramic PFA Neoprene, EPDM, Ebonite, LINATEX, PTFE Electrode material Platinum Hastelloy C 316 SS, Hastelloy C, Titanium, Approvals ATEX II 2GD, ATEX II 2GD ATEX II 2GD 3A, EHEDG design, FDA Custody transfer approval Cold water pattern approval - PTB. Heat meter pattern approval - OIML R 75 Hot water pattern approval - PTB Other media than water - OIML R 117 Cold water pattern approval - PTB. Hot water pattern approval - PTB. Other media than water - OIML R 117 FM/CSA Class 1, Div 2 Cold water pattern approval - DANAK TS , PTB. Heat meter pattern approval - OIML R 75. Hot water pattern approval - PTB. Other media than water - OIML R 117 PN 40 / Max 580 psi / ANSI 150 PN 10 & 16 / ANSI 150 / AWWA D / AS 4087 PTFE PFA Ebonite, NBR,, EPDM Hastelloy C276 ATEX II 2GD Cold water pattern approval - DANAK TS , PTB. Heat meter pattern approval - OIML R 75. Hot water pattern approval - PTB. Other media than water - OIML R 117 Hastelloy C276 Drinking Water WRAS; NSF 61; DVGW; Belgaqua; ACS Cold water pattern approval - MI-001, OIML R 49, PTB Page 11

12 Transmitters Transmitters Mag 5000 / 5000CT Mag 6000 / 6000CT Mag 6000i Mag6000i (Exd) Enclosure IP67 / NEMA 4X or IP20/66 / NEMA 2/4 Polyamide IP67 / NEMA 4X die-cast aluminium Max measuring error 0.40 % of rate 0.20 % of rate 0.20 % of rate 0.20 % of rate Display Inputs & outputs Communication HART 3-line alpha numeric LCD with backlight 1 digital input, 1 current output, 1 pulse/frequency output, 1 relay output HART: Profibus PA/DP: Modbus RTU: Foundation Fieldbus: Devicenet HART; Profibus PA Batch function No Yes Yes Yes Power supply V AC/DC or V AC V DC / AC V DC / V AC Approvals FM/CSA Class 1, Div 2 ATEX II 2GD Custody transfer Cold water pattern approval Cold water pattern approval - approval - MI-001, OIML R 49, PTB MI-001, OIML R 49, DANAK TS , PTB. Heat meter pattern approval - OIML R 75. Hot water pattern approval - PTB. Other media than water - OIML R 117 Page 12

13 Transmitters Guaranteed performance Compact or remote installation Superior signal resolution for optimized turn down ratio Digital signal processing with unlimited possibilities User configurable operation menu with password protection Multiple functional output for process control Self-diagnostics for error detection and logging Batch control Multi-lingual display and keypad interface Custody transfer approved Electrode cleaning accessory option Touchpad Touch response positive keypad with LED light feedback Page 13

14 Calibration Certificates Calibration Report: 1. Every sensor is wet calibrated 2. Shipped with every sensor is the actual calibration report point 2 flow rates, 2 times each. 4. Accredited calibration lab. 5. Replacements available for lost certs.. Page 14

15 SITRANS F M Product family Principle of operation Product overview Application Key features MAG 1100 & MAG 1100F (Food) Size 1/2 to 4 Liner Ceramic or PFA Electrodes Platinum or Hastelloy C Accuracy 0.5% (PFA) 0.25% (ceramic / MAG 6000) Enclosure NEMA 4x & NEMA 6 Approvals 3A Fittings MAG1100: Studs and nuts included MAG1100F: Tri-Clamp or Tri- Clover (optional) Page 15

16 MAG 3100 / 3100P Product family Principle of operation Product overview Application Size 1/2 to 80 Measuring range up to 500,000 GPM Liner Neoprene, Ebonite, EPDM, PTFE, Linatex, Tantalum Electrodes Stainless 316 Ti, Hastelloy, Titanium, or Platinum Temperature* -40 to +356 F Maximum pressure* 1500 psi Accuracy 0.25% of actual flow w/mag 6000 Enclosure (sensor) NEMA 4x & NEMA 6 (NEMA 6P optional w/sub. kit ) Approvals FM Class 1, Div. 2, *Dependent on flanges and liner 3100 Key features 3100P Process and Chemical industry Short delivery time (5 days) Competitive pricing for the MAG 3100 P High Temperature for FREE Verificator compatible Sizes: PFA: 1, 2, 3,4 PTFE:½, 1, 1 ½, 2, 2 ½, 3, 4, 5, 6, 8, 10, 12 Liner material: PTFE 130 C (266 F) and PFA 150 C (300 F) Electrode material: Hastelloy Flanges and Pressure rating: EN flanges PN10, PN16, PN40, ANSI 150 Approvals: FM, UL C-tick, conforms to CE, PED and ATEX Transmitters: MAG 5000 / 6000 and MAG 6000 I / MAG 6000 Ex d Page 16

17 MAG 5100W Product family Principle of operation Product overview Application MAG 5100W (Water & Wastewater) Size 1 to 78 Liner New hard rubber liner Electrodes Hastelloy Flanges ANSI 150# or AWWA Accuracy 0.20% with MAG 6000 Enclosure NEMA 4x & NEMA 6 (6P optional) Approvals NSF 61 (drinking water) Key features Page 17

18 Verificator All Sitrans f m MAGFLO meters are calibrated on approved calibration rigs (ISO 9001, DANAK, UKAS, PTB, CT, EN 45001, CE, NIST) In-situ MAGFLO verification three simple steps SENSORPROM Sensor information and identification Calibration parameter Fingerprint parameter Flow meter settings Transmitter test Cross-talk test Boost test Page 18 MAGFLO Verification Certificate In-situ verification No interruption of flow Full installation test Fully automated verification in less than 15 minutes

19 Siemens Magflo Accessories Verificator = Long Term Confidence MAGFLO Verificator In-Situ Test of Flowmeter System Verifies Original Calibration & Operation Fully Automated 15 Minutes No Need to Disconnect any plant Wiring Prints Verification Certificate Complete Testing Signal Converter Test Flowtube Insulation Test Sensor Magnetism Test Yearly Plant PM Plan Page 19

20 Siemens Process Instrumentation MAGFLO Verificator A fully automated verification is done in three steps: Signal converter test Flowmeter insulation test Sensor magnetism test The MAGFLO Verificator automatically performs all tests with a certificate, which rates the flowmeter performance The MAGFLO Verificator is easy to use. Just open the case, attach converter and sensor, then push one button After 15 minutes, you have a complete verification report Page 20

21 Siemens Process Instrumentation MAGFLO Verificator Magnetism Test Boost test of the magnetic field coil. Fingerprint comparison. Page 21

22 Siemens Magflo Accessories Verificator = Long Term Confidence MAGFLO Verificator Certificate Customer Information Flowmeter ID and Location Data Pass/Fail results of tests Actual Transmitter Results Set-up Parameters Verificator Details Technician Signature Page 22

23 MAG 8000 Product family Principle of operation Product overview Application Key features The MAG 8000W Battery-Powered Mag meter 0.5% accuracy 6-year battery life (ext. pack up to 10 years) For water distribution, leak detection, revenue & billing, irrigation, etc. Built-in data-logger (by day, week, or month) IrDA with USB download connection to Laptop 2-pulse outputs for volume, alarm, or call-up Allows tamper-evident seals Stainless Steel construction, lid protects display, rated NEMA 4X and NEMA 6P Modbus RTU Optional Communications Page 23

24 Siemens Flow Meter Mag8000 The Mag8000 is mains or battery powered electronic flow meter. They call electromagnetic flow meters magmeters. Application is low solids content conductive liquids, with conductivity > 20uS/cm. EPDM/Hast-C on Mag8000 Ebonite (hard rubber)/316 stst on Mag8000I Page 24

25 Mag8000 Features With electronic meters, the flow and volume units are programmable. Volume: Gallons, Mgal, ft3, liters, m3, AcFt (x1, x10, x100, x1000) Flow rate; GPM, MGD, liters/s, m3/hr, etc Page 25

26 Mag8000 Features The display (register) can either be mounted directly on the flow sensor, or remotely mounted up to 100ft away. Page 26

27 MAG 8000 Battery/mains operated Revenue, Irrigation, & Distribution 6 Year Battery Life Extension Pack Up to 10 Years 0.40% Accuracy 0.20% optional 0.80 % accuracy on Mag8000I Built in Data Logger USB Download to Laptop Compact or Remote Electronics Basic or Advanced Electronics Stainless Steel Electronic Housing Rated NEMA 4X & NEMA 6P Mains w/battery backup option Modbus RTU communication AMR Interface Custody Transfer Version Page 27

28 Mag8000 Features Power Options: Mag Internal battery 6 year life 2. External battery 10 year life 3. Mains power w/battery backup 12/24 V ac/dc, or 115/230 V ac Page 28

29 Installation 4 bolt flanges or greater. ANSI & AWWA Use gaskets between the sensor and pipe flange. Sensor measures bi-directional flow, so install with main flow in direction of arrow on sensor. Ground the sensor per application. Not earth ground. If grounding ring is used, use a gasket on each side of ring. Page 29

30 Transmag 2 Product family Principle of operation Product overview Application Key features Pulsed AC Field MAGFLO meter Goes beyond where conventional DC MAG s stop Applications High concentration pulp stock Heavy mining slurries Mining slurries with magnetic particles/minerals Pulsed AC-technology More than 10 times stronger magnetic field signal High excitation frequency Stable zero-point Fast responding and stable flow signal Compensation coil Second coil circuit to compensate for magnetic particles & main power supply fluctuations Page 30

31 SITRANS F M Oil & Gas / HPI Industry Chemical Industry Mining, Aggregate, Cement (MAC) Pulp Paper Pharma, Food & Beverages Water / Wastewater Page 31

32 SITRANS F M Product family Principle of operation Product overview Application Key features Conductive Liquids Tap Water Ground water Wastewater Sodium Chloride (salt) Acid solutions Sodium Hydroxide Lime Solutions Black Liquor Pulp Stock Hydrogen Peroxide Ammonium Latex Paint Beer, Wine Fruit Juices Some polymers Non Conductive Liquids Animal Fats and oils Vegetable oils Gasoline Acetone Deionized Water Benzene Carbon Tetrachloride Enamel Paint Monomers Sugar solutions Some polymers Page 32

33 Applications Product family Principle of operation Product overview Application Key features Chemicals: Acids, alkaline solutions, solvents, cooling liquids (glycol), additives Pharmaceutical/Health Care: Acids, solvents, coating liquids, lotions, creams Food: Water, beer, wine, spirits, milk, yogurt, soft cheese, juices, molasses, Sugar and salt solutions, blood, sausage pulp Metal Industry: Pump control, cooling water, circulated water Effluent: Effluent raw sludge, purified sludge, neutralization chemicals, milk of lime, flocculants, polymers Drinking Water: Supply water, reservoir and pumping stations, consumption Wood Chip: Measurement and dosing of glue, pulp stock Textiles: Water, chemicals, dyes, bleaching agents Photography: Emulsions Power Station: Differential measurement of cooling circuits, heat quantity measurement Animal Feed: Water, molasses, liquid feed Page 33

34 Submersion Kit NEMA 6P Submersion Kit FDK-085U0220: Compatible with all sensors Add to wired sensor in the field for flood or condensation protection. Increases enclosure rating to NEMA 6P 10m continuous submersion. Clear material wiring can be viewed. Self healing/repairing terminals can be probed and will reseal. Non-permanent can be removed for repair/rewiring. Page 34

35 Applications Page 35

36 Applications Page 36

37 Applications Page 37

38 Applications Page 38

39 Applications Page 39

40 Applications Page 40

41 Installation Tips These are optimal when in a tight spot, sacrifice the downstream lengths first 5D 3D Flow Direction Page 41

42 Installation Tips Product family Principle of operation Product overview Application Key features Keep the pipe full! With partially full pipes or pipes with free outlet, the flow meter should be located in a U-tube. The sensor must always be full of liquid Page 42

43 Installation Tips Product family Principle of operation Product overview Application Keep the pipe full! Installation at the highest point in the system Installation in vertical pipes with free outlet (some back pressure is recommended) Key features Page 43

44 Installation Tips Product family Principle of operation Product overview Application Key features *Top Down View Position B Electrodes reading across the flow profile Position A Electrodes reading in one plane of the flow profile Page 44

45 Siemens Process Instrumentation Magmeter Wiring Wiring General Instructions: 1. All wiring 1:1 2. Coil cable shield lands on both ends. 3. Signal cable overall shield lands on sensor side only. 4. Current output: terminals 31 and For communication modules, refer to data sheet. Page 45

46 Siemens Process Instrumentation Integral (Compact) Junction Box View Compact Transmitter Wiring Reference Page 46

47 Siemens Process Instrumentation Magmeter Remote Wiring Cable Types Cable Data 1. Standard Coil/Electrode Cable: 3 conductor (2 are used w/coil), ~18AWG, overall braid shield 2. Special Electrode: 3 conductor, ~24AWG, each conductor shielded, overall braid shield. Page 47

48 Siemens Process Instrumentation Remote Wiring IP67 Preparation 1. Install Sensorprom in remote wall bracket. 2. Install Cables Page 48

49 Siemens Process Instrumentation Remote Wiring IP67 Terminal Board Wiring 3. Install terminal board and land wires. Page 49

50 Siemens Process Instrumentation Remote Junction Box View 4. Land cable wires at Sensor. Page 50

51 Magmeter Programming Layout Page 51

52 Siemens Process Instrumentation Preliminary Programming Info What do we need to know? What outputs are to be used? Current Span? (How much flow equals 20mA) Current 4-20 ma, 0-20 ma Pulse amount/pulse Pulse active/passive Pulse - width Will my pipe run empty during operation? Nominal flow rate Units? Totalizer Units Hands On Time! Page 52

53 Siemens Process Instrumentation Accessing Setup Mode Enter Programming Mode Hold Top Up 2 seconds Push Lock/Unlock Enter PW (1000 default) buy using Change and Select keys Push Lock/Unlock Display will flash Setup Mode Basic Settings menu will appear Push lock/unlock to access Basic Settings submenu items Page 53

54 Siemens Process Instrumentation Basic Settings programming menu 1.Mains Frequency Set to 60Hz (US) otherwise totalizer may increment 2. Flow Direction Set to positive unless flow is opposite direction arrow negative reverses display and all outputs 3. Qmax Qmax is the flow rate that equals 20mA output current. Move decimal point for resolution Select value and flow unit Time unit is set independently 4. Totalizer 1 & 2 Set decimal point Set Volume unit Set direction (forward, reverse, or net Page 54

55 Siemens Process Instrumentation Basic Settings programming menu 5. Low Flow Cutoff LF Cut is a percent of Qmax Flow less than the LF cut is displayed as zero 6.Empty Pipe Cutoff On looks for unwetted electrodes and displays a transmitter error when detected. Must have special electrode cable for remote operation Select off if pipe never empties 7. Error Level Transmitter errors are grouped into 3 levels Selects the severity level that causes the error icon Page 55

56 Siemens Process Instrumentation Output programming menu 1.Current Output Default is Off. Unidirectional = current only if forward flow Bidirectional = current regardless of direction Select current range (4-20mA, 0-20mA, + alarm) Time constant Affects display as well as output 2. Digital Output Off, Pulse, or Frequency, + others Pulse select amount/pulse, uni/bi, time constant Frequency Flow rate is output as a changing frequency Freq more accurate than current 3. Relay Output Off, Direction, error, + others Direction relay switches as flow direction changes Error relay switches if transmitter detects an error Page 56

57 Siemens Process Instrumentation Other Important programming menus 1. External Input Used to select the function of an external signal E.g. Force output, cleaning, reset totalizer 2. Sensor Characteristics Program manually the event of a damaged or missing Sensorprom Excitation Frequency Frequency Flow rate is output as a changing frequency Freq more accurate than current 3. Reset Mode Reset Totalizers Preset Totalizers Reset default settings Page 57

58 Siemens Process Instrumentation Other Important programming menus 4. Communication Module (Optional) Only shows if a comm modules is installed into a MAG6000 Could be: Profibus, HART, Modbus, Foundation Fieldbus 5. Service Mode Force current, digital, and relay outputs Turn excitation on/off View operating time Error and status mode 6. Operator menu Change upper line (Flowrate, Totalizer, etc.) Add/remove items from operator menu Page 58

59 Siemens Process Instrumentation Other Important programming menus 7. Product Identity Shows transmitter type, model, and serial Shows transmitter SW version Shows sensor type, size, and serial 8. Password Change PW from factory default 9. Language Change language of display Page 59

60 Magnetic flow meters Sizes from 1/12 78 (84 ) Variety of styles and configurations Integrated sensor prom Verificator Food grade meters 0.2% - 0.4% accuracy Service menu Field upgradeable communication modules (Mag 6000) Every meter is wet calibrated and supplied with an NIST certificate Submersible kits providing protection up to NEMA 6P 3100 series Mag meters available with custom lay lengths Page 60

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