Lecture 33 - The Short Metal-Oxide-Semiconductor Field-Effect Transistor (cont.) April 30, 2007

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1 6.720J/3.43J - Integrated Microelectronic Devices - Spring 2007 Lecture 33-1 Lecture 33 - The Short Metal-Oxide-Semiconductor Field-Effect Transistor (cont.) April 30, 2007 Contents: 1. MOSFET scaling (cont.) 2. Evolution of MOSFET design

2 6.720J/3.43J - Integrated Microelectronic Devices - Spring 2007 Lecture 33-2 Key questions How has MOSFET scaling been taking place? Are there fundamental limits to MOSFET scaling? How far will MOSFET scaling go?

3 6.720J/3.43J - Integrated Microelectronic Devices - Spring 2007 Lecture Scaling (cont.) Scaling goal: extract maximum performance from each generation (maximize I on ), for a given amount of: short-channel effects (DIBL), and off-current To preserve electrostatic integrity, scaling has proceeded in a harmonious way: L ( ), W ( ), x ox ( ), N A ( ), x j ( ), and V DD ( ).

4 6.720J/3.43J - Integrated Microelectronic Devices - Spring 2007 Lecture 33-4 Illustration of key trade-offs: I on vs. I off 1E-01 1E-02 MIT SSR III CMOS Technology 1E-03 I off (µa/µm) 1E-04 1E-05 V dd =2 V 1E-06 1E-07 1E I on (µa/µm)

5 6.720J/3.43J - Integrated Microelectronic Devices - Spring 2007 Lecture 33-5 I on vs. DIBL

6 6.720J/3.43J - Integrated Microelectronic Devices - Spring 2007 Lecture 33-6 Limits to scaling Text removed due to copyright restrictions. Markoff, John. "Chip Progress Forecast to Hit a Big Barrier." The New York Times (October 9, 1999). The New York Times (Oct. 9, 1999)

7 6.720J/3.43J - Integrated Microelectronic Devices - Spring 2007 Lecture 33-7 Four kinds of limits: Thermodynamics: doping concentration in source and drain Physics: tunneling through gate oxide Statistics: statistical fluctuation of body doping Economics: factory cost gate tunneling through gate oxide source drain statistical fluctuations in body doping doping concentration in source and drain

8 6.720J/3.43J - Integrated Microelectronic Devices - Spring 2007 Lecture 33-8 Economics: factory cost also follows Moore s law! New factories cost well in excess of $1B!

9 6.720J/3.43J - Integrated Microelectronic Devices - Spring 2007 Lecture 33-9 Physics: tunneling through gate oxide (most severe limit) Ioff (100 o C) Ioff (25 o C) Figure 13 on p. 491 in: Taur, Y., et al. "CMOS Scaling into the Nanometer Regime." Proceedings of the IEEE 85, no. 4 (1997): IEEE. Oxide s thickness limit when: I gate I V DD 1 V, T oper ( 100 o C) Translates to limiting gate current: Limiting gate current density: I gate (25 o C) 100 pa A 0.1 µm 0.1 µm = cm J gate (25 o C) 1 A/cm 2 Limiting x ox 1.6 nm L nm Solution: high-dielectric constant gate insulator

10 6.720J/3.43J - Integrated Microelectronic Devices - Spring 2007 Lecture Current wisdom for limiting bulk CMOS (with nitrided gate oxides): x ox 1.2 nm L eff nm but... unclear if industry will do it (there are better options). What does this mean? Arno Penzias [1997]: We can look forward to a million-fold increase in the power of microelectronics. 10X transistor size reduction 100X device density 100X circuit speed 100X surprise 10 6 X TOTAL To go beyond this, need: new materials that squeeze more performance out of existing device architecture new channel materials: strained Si, Si/SiGe heterostructores new gate insulators: high-k dielectric, such as HfO new gate conductors: metal gate, such fully silicided gate new device architecture (SOI, double gate, trigate) to improve electrostatic integrity

11 6.720J/3.43J - Integrated Microelectronic Devices - Spring 2007 Lecture Evolution of MOSFET design PMOS with metal gate: Al gate p+ p+ n circa early 70 s L 20 µm x ox 1000 Å x j 3 µm V DD =12 V Main point: Na + contamination made NMOS devices to have too negative a threshold voltage

12 6.720J/3.43J - Integrated Microelectronic Devices - Spring 2007 Lecture NMOS with metal gate: Al gate n+ n+ p circa 1975 L 15 µm x ox 600 Å x j 2 µm V DD =12 V Main point: with Na + contamination under control, NMOS devices became possible (higher performance).

13 6.720J/3.43J - Integrated Microelectronic Devices - Spring 2007 Lecture CMOS with self-aligned polysi gate: n+-polysi gate n+ n+ p circa 1980 L 2 µm x ox 400 Å x j 1 µm V DD =5 V Main point: self-aligned process allows tighter overlap between gate and n + regions and results in lower parasitic capacitance.

14 6.720J/3.43J - Integrated Microelectronic Devices - Spring 2007 Lecture Lightly-doped drain MOSFET (LDD-MOSFET): polycide gate: deposited silicide (TaSi) n + -polysi n+ n n n+ p circa 1985 L 0.75 µm x ox 200 Å x j 0.2 µm V DD =5 V Main point: lightly-doped n-region on drain side reduces electric field there and allows a high V DD to be used.

15 6.720J/3.43J - Integrated Microelectronic Devices - Spring 2007 Lecture Salicide (self-aligned silicide) MOSFET: self-aligned silicide (TaSi) n+-polysi circa 1989 L 0.4 µm x ox 125 Å x j 0.15 µm V DD =3.3 V n+ n n n+ p Main point: salicided gate, source and drain reduces all parasitic resistances.

16 6.720J/3.43J - Integrated Microelectronic Devices - Spring 2007 Lecture MOSFET with p-pocket or halo implants: n+ n p+ p n p+ n+ circa 1994 L 0.15 µm x ox 60 Å x j 0.08 µm V DD =2.5 V Main point: p + pockets control short-channel effects.

17 6.720J/3.43J - Integrated Microelectronic Devices - Spring 2007 Lecture Sub-0.1 µm MOSFET: n+ n p+ p p+ n p+ n+ super-steep retrograde body doping circa late 90 s (manufacturing in early 00 s) L< 0.1 µm x ox 30 Å x j 0.06 µm V DD = V Main point: p + -super-steep retrograde body doping controls shortchannel effects while preserving high mobility.

18 6.720J/3.43J - Integrated Microelectronic Devices - Spring 2007 Lecture New device architecture: Silicon-on-Insulator (SOI) Figure in: Shahidi, G.G., et al. "Partially-depleted SOI Technology for Digital Logic." International Solid-State Circuits Conference, San Francisco, CA, Feb , Digest of Technical Papers. New York, NY: Institute of Electrical and Electronics Engineers, 1999, pp ISBN: IEEE. A number of issues associated with existence of buried oxide: reduced junction capacitance floating body: kink effect, extra drive (V BS > 0 during switching) increased thermal resistance

19 6.720J/3.43J - Integrated Microelectronic Devices - Spring 2007 Lecture New device architecture: Dual-gate MOSFET Figure 26 in Taur, Y., et al. "CMOS Scaling into the Nanometer Regime." Proceedings of the IEEE 85, no. 4 (1997): IEEE. Figure 29 in Taur, Y., et al. "CMOS Scaling into the Nanometer Regime." Proceedings of the IEEE 85, no. 4 (1997): IEEE.

20 6.720J/3.43J - Integrated Microelectronic Devices - Spring 2007 Lecture Intel s current (public) view of MOSFET scaling... Chau, R., et.al. "Advanced CMOS Transistors in the Nanotechnology Era for High-Performance, Low-Power Logic Applications." In Proceedings of the 7th International Conference on Solid-State and Integrated Circuit Technology. Beijing, China: IEEE Press, 2004, pp Copyright 2004, IEEE. Used with permission.

21 6.720J/3.43J - Integrated Microelectronic Devices - Spring 2007 Lecture Key conclusions MOSFET scaling has taken place in a harmonious way with all dimensions and voltage scaling down. The end of conventional MOSFET scaling is close! Biggest barrier to MOSFET scaling is gate oxide leakage: need new gate dielectric with higher dielectric constant. To improve electrostatic integrity with limited oxide scaling: SOI, double gate designs, triple gate designs. To improve performance: use strained Si or strained-si/sige heterostructures. Also, use metal gate.

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