Valid for serial no xxx -xxx, 722 -xxx -xxxx, 726 -xxx -xxxx, 842 -xxx -xxxx, 011 -xxx -xxxx
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1 Spare parts list Valid for serial no xxx -xxx, 722 -xxx -xxxx, 726 -xxx -xxxx, 842 -xxx -xxxx, 011 -xxx -xxxx Ordering number LTR 160 with central connection for TIG welding LTR 160 with OKC connection for TIG welding LTR 200 with central connection for TIG welding LTR 200 with OKC connection for TIG welding Spare parts are to be ordered through the nearest ESAB agency. Kindly indicate type of unit, serial number, denominations and ordering numbers according to the spare parts list. Maintenance and repair work should be performed by an experienced person, and electrical work only by a trained electrician. Use only recommended spare parts. Rights reserved to alter specifications without notice
2 160 = LTR = LTR 200 C = component designation in the circuit diagram Item Qty 160 Qty 200 Ordering no. Denomination Notes C Handle Complete Rubber mat Cover When the cover is replaced, items 104 and 109 must also be replaced Locking washer Must be pressed with 50 kg pressure, when fitted Screw Insulating bushing Control panel Item 109 is included Control panel Item 109 is included Rubber seal 12 pcs of item 104 included Indicating lamp White, 28 V HL Light -emitting diode Yellow V Knob Screw Grill Filter Cap For item a Cable bushing 118b Nut Mains cable 3x2.5mm 2 with plug Mains cable 4x1.5mm Rubber foot Switch QF Cage nut low Cage nut high Cage nut M5 M5 M Front cover For LTR 160 with central connector. Before ser. no xxxx Front cover For LTR 200 with central connector. Before ser. no xxxx Front cover For LTR 160 with OKC connector Before ser. no xxxx Front cover For LTR 200 with OKC connector Before ser. no xxxx 124b Front cover For all LTR 160 from ser. no xxxx Front cover For all LTR 200 from ser. no xxxx 124c Cover plug For LTR 160/200 with central connector 124d Cover plug For LTR 160/200 with central connector Switch SA01, SA Switch SA Knob Potentiometer RP Knob Potentiometer RP01, RP Rear plate Side plate right Side plate left Base plate - 2 -
3 - 3 -
4 160 = LTR = LTR 200 C = component designation in the circuit diagram Item Qty 160 Qty 200 Ordering no. Denomination Notes C HF unit From serial no xxx xxxx Replacing Spacer washer Rubber washer Ferrite core HF coil TV Locking washer Holding plate Nail Busbar Hose To be ordered per metre 0.6 metre as delivered Earth contact washer Speednut Control transformer Replacing TC01 Fuse Fuse Fuse Fuse Fuse Fuse 630 ma slow blow 630 ma slow blow 800 ma slow blow 1.25 A slow blow 1.25 A slow blow 315 ma slow blow AP11 FU01 FU02 FU03 FU04 FU05 FU Terminal block Delivered as 12 -pole, to be cut to 4 -pole X Solenoid valve YV Terminal block Delivered as 12 -pole, to be cut to 3 -pole X Holding plate Sign Sign Circuit board AP Circuit board AP Connector, socket 12 -pole, included in item 221 *) XS Circuit board Suppression board complete, item 220 included. Replaces AP Welding current connector OKC 50 XS TIG central connector XS Gasket Machines with central connector Gasket Machines with OKC connectors Connector, socket Only OKC variant, 2 -pole *) XS Cap For item Hose nipple Only OKC variant Hose connector Only OKC variant Welding current connector Only OKC variant XS Primary inductor L Insulation Capacitor 0.1 µf 400 V C Capacitor 0.1 µf 400 V C Resistor 3.9 kω 5W R01 *) Note:from ser. no xxxx item 220 has changed place with item
5 - 5 -
6 160 = LTR = LTR 200 C = component designation in the circuit diagram Item Qty 160 Qty 200 Ordering no. Denomination Notes C Lid Insulation E Circuit board For ser. no xxx -xxxx and 726 -xxx -xxxx AP Circuit board From ser. no xxx -xxxx AP01-1 E Circuit board For ser. no xxx -xxxx up to ser. no AP Circuit board From ser. no xxxx AP Spacer For circuit board AP Connector Connector 14 -pole, twin. For machines with PCB E pole, twin. For machines with PCB E XS01, XS02 XS Connector 9 -pole, twin. For machines with PCB E XS Connector 4 -pole, twin. For machines with PCB E XS Connector Connector 14 -pole, for machines with PCB pole, for machines with PCB XS01, XS02 XS Connector 9 -pole, for machines with PCB XS Connector 4 -pole, for machines with PCB XS Connector 2 -pole XS07, XS Connector 3 -pole XS Connector 12 -pole XS Connector 2 -pole XS15, XS16, XS Connector 2 -pole XS Sleeve For connector XS Connector 7 -pole XS Connector 4 -pole XS20, XS Screening box Insulation One in the screening box and one under it. (Replaces ) Insulation Insulation Insulation Busbar Busbar Circuit board Shunt amplifier. From ser. no xxx -xxxx AP Circuit board Shunt amplifier. From ser. no xxxx AP Nut Holding plate Grill Bushing Bushing Capacitor 0.01 mf with cable lugs C08, C Busbar Included in items 450 and Busbar Included in items 450 and Connection bar Included in items 450 and Busbar Included in items 450 and Busbar Included in items 450 and Busbar Included in items 450 and Capacitor 1000µF C02-6 -
7 - 7 -
8 Valid before serial no xxx -xxxx 160 = LTR = LTR 200 C = component designation in the circuit diagram Item Qty 160 Qty 200 Ordering no. Denomination Notes C Fan 24 VDC EV Circuit board Transistor board, positive pole Included in item 452 AP02-1 Circuit board Transistor board, positive pole Included in item 453 AP Capacitor 0.1 µf 1000 VDC C Rectifier bridge V01, V Insulation Guide Heat sink Circuit board - 1 Circuit board Transistor board, negative pole Included in item 452 Transistor board, negative pole Included in item Spring Included in items 452 and Inductor Secondary L01 AP03 AP Shunt 137 mv at 160 A RS Shunt 137 mv at 200 A RS Capacitor 0.1µF 1000 VDC C Spacer M8; LTR 160: from ser.no xxx -xxxx LTR 200: from ser. no xxxx Busbar Thermal cutout Opens at 130 C, closes at 100 C ST01 Included in item Thermal cutout Opens at 150 C, closes at 130 C ST01 Included in item Transformer coil Includes item 425 TC Transformer coil Includes item 425 TC Conductor To be ordered per metre 0.6m/transformer Clip Ferrite core Tape Glue For air gap For ferrite core Connector 2 -pole XS Sleeve 2 per connector Rectifier unit Complete, replaced by item Rectifier unit Complete, replaced by item Heat sink Replacing Diode module V03, V Busbar Busbar Capacitor Complete with cable lugs C Busbar SPARE PARTS SETS Item Ordering no. Denomination Notes Busbars, primary Contains items Transistor boards LTR 160 Contains items 402, 410 and 15 springs (item 411) Transistor boards LTR 200 Contains items 402, 410 and 19 springs (item 411) Contact oil To be used when mounting item 452, 453 and
9 Valid before serial no xxx -xxxx - 9 -
10 Valid for serial no xxx -xxxx 160 = LTR = LTR 200 C = component designation in the circuit diagram Item Qty 160 Qty 200 Ordering no. Denomination Notes C Fan 24 VDC EV Circuit board Transistor board, positive pole. AP02 Included in item Circuit board Transistor board, positive pole. AP02 Included in item Capacitor 0.1 µf 1000 VDC C Rectifier bridge V01, V Insulation Guide Heat sink Circuit board Transistor board, negative pole Included in item Circuit board Transistor board, negative pole Included in item Spring Included in item 553 and 554 AP03 AP Inductor Secondary L Shunt 137 mv at 160 A RS Shunt 137 mv at 200 A RS Capacitor 0.1µF 1000 VDC C Spacer M Busbar Thermal cutout Opens at 130 C, closes at 100 C Included in item Thermal cutout Opens at 150 C, closes at 130 C Included in item 526 ST01 ST Transformer coil Includes item 525 TC Transformer coil Includes item 525 TC Conductor To be ordered per metre 0.6m/transformer Clip Ferrite core Tape Glue For air gap Loctite 649, for ferrite core Connector 2 -pole XS Sleeve 2 per connector Rectifier unit Complete, includes items and Rectifier unit Complete, includes items 531, 532 and Heat sink Diode module V03, V Busbar Busbar Ferrite ring core L04, L Cable strip Heat resistant Busbar SPARE PARTS SETS Item Ordering no. Denomination Notes Busbars, primary Contains items Transistor boards, LTR 140 Contains items 502, 510 and 15 springs (item 511) Transistor boards, LTR 200 Contains items 502, 510 and 19 springs (item 511) Contact oil To be used when mounting item 553, 554 and
11 Valid for serial no xxx -xxxx
12 Accessories Trolleyfor5lgascylinder Trolley for l gas cylinder Protective handle for connections bt07t003 cltr0sa1-12 -
13 Tophandle bt07t004 For LTR 200 & LTR 255 CoolingunitOCF2L For LTR 160 CoolingunitOCF2A Remote control MMA 1 (10 m cable). MMA and TIG: current Remote control unit AT1... MMA and TIG: current Remote control unit AT1 CF... MMA and TIG: rough and fine setting of current cltr0sa1-13 -
14 Remote cable 12 pole - 8 pole 5m... 10m... 15m... 25m Foot control FS002, includingcable LTR 255: Return cable, 35 mm 2 (state the length when ordering) LTR 160 & LTR 200: Return cable, 25 mm 2 (state the length when ordering) Return current clip Welding current cable and return current cable, complete for MMA welding: LTR 255 LTR 160 & 200 Welding current cable, 5 metre Return current cable, 5 metre Information on TIG torches can be found in separate brochures. cltr0sa1-14 -
Valid for serial no xxx -xxxx, 011 -xxx -xxxx, 220 -xxx -xxxx and 417 -xxx -xxxx
Spare parts list Valid for serial no. 747 -xxx -xxxx, 011 -xxx -xxxx, 220 -xxx -xxxx and 417 -xxx -xxxx Ordering number 0457 516 880 Caddy Professional 250 (LHN 250) Spare parts are to be ordered through
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