EMI Suppression Filters (EMIFILr) for AC Power Lines

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1 !Note Please read rating and!caution (for storage, operating, rating, soldering, mounting and handling) in this PDF catalog to prevent smoking and/or burning, etc. C9E7.pdf This catalog has only typical specifications. Therefore, you are requested to approve our product specifications or to transact the approval sheet for product specificaions before ordering. EMI Suppression Filters (EMIFILr) for AC Power Lines Cat.No.C9E-7 Murata Manufacturing Co., Ltd.

2 CONTENTS EMIFILr in this catalog is the trademark of Murata Manufacturing Co., Ltd. 1 ing Outline of EMI Suppression Filter (EMIFILr) for AC Power Lines 3 1 Common Mode Choke Coil 5 PLA1 Series Standard Winding Type 5 PLA1 Series Sectional Winding Type 6 PLA1 Series (Safety Standard Recognized) Standard Winding Type 7 PLA1 Series (Safety Standard Recognized) Sectional Winding Type 7 PLH1 Series 9 PLH1 Series (Safety Standard Recognized) 1 Hybrid Choke Coil 11 PLY1 Series Standard Winding Type 11 PLY1 Series Sectional Winding Type 11 Noise Suppression Effect of PLY1 Series 13!Caution /Notice 14 Packaging 16 Recycled Paper

3 o ing AC Line Filters () PL q A w 1 e A r S t 15 y R u R i o B! qproduct ID Product ID PL wtype Code A H Y Common Mode Choke Coils Type AC Standard Type AC High-frequency Type AC Hybrid Choke Coils Type yinductance Expressed by three figures. The unit is micro-henry (µh). The first and second figures are significant digits, and the third figure expresses the number of zeros which follow the two figures. If there is a decimal point, it is expressed by the capital letter "R". In this case, all figures are significant digits. If inductance is less than.1 µh, the inductance code is expressed by a combination of two figures and capital letter "N", and the unit of inductance is nano-henry (nh). The capital letter "N" indicates the unit of "nh", and also expresses a decimal point. In this case, all figures are significant digits. eapplications Code 1 rstructure Code A tfeatures Code S N Applications for AC Line Structure Core Vertical Type Features Safety Recognized General Use urated Current Expressed by three figures. The unit is in amperes (A). A decimal point is expressed by the capital letter "R". In this case, all figures are significant digits. iwinding Mode Code D R P olead Dimensions Code Winding Mode Sectional Winding Type Standard Type Aligned Winding Type Lead Dimensions 3.5mm!Packaging Code Packaging Series B Bulk All series M Magazine Package

4 Outline of EMI Suppression Filter (EMIFILr) for AC Power Lines EMI (Electro Magnetic Interference) suppression filter for AC power lines eliminate noise entering equipment from commercial power lines or noise generated from electronic equipment. Common mode chokes, line bypass capacitors, across the line capacitors are generally used as AC EMI suppression filter device. In suppressing common mode noise, common mode chokes are most important devices. Because the characteristics of common mode chokes influences performance of total filter block MURATA provides two types of common mode chokes. (Standard type, High-frequency type) Hybrid choke coil is high performance EMI suppression device which can suppress both common mode noise and differential mode noise at the same time. It is effective in AC power supplies with active device for higher harmonic countermeasure, which tend to emit relatively higher differential mode noise. Classification of EMI Suppression Filter for AC Power Lines Effective Frequency Range (Hz) Product Name Appearance 1k 1k 1M 1M 1M 1G Common Mode Choke Coil Standard Type Application Suppression of general common mode noise PLA1 High Frequency Type Suppression of common mode noise contains high-frequency noise above 1MHz PLH1 Hybrid Choke Coil PLY1 Suppression of conduction noise in AC power line with active device for higher harmonic countermeasure. Suppression of AC power line noise which contains both common mode noise and differential mode noise. 3

5 Outline of EMI Suppression Filter (EMIFILr) for AC Power Lines Common Mode Choke Coil Standard Winding and Sectional Winding Standard Winding End of Winding Beginning of Winding Sectional Winding High-frequency noise can pass through the Filter easily because both edges of coils are close as shown above End of Winding Beginning of Winding High-frequency noise can hardly pass through the Filter because both edges of coil are not close as shown above Standard Winding Large inductance is available Highly Efficient in Low Frequency Sectional Winding Excellent performance in high frequency Stray capacity between windings is low 6.1 (Standard Winding) (Sectional Winding) Noise Measures for Switching Power Supply Common Mode Choke Coil suppresses Common Mode Noise Line Bypass Capacitor (Y Capacitor) suppresses Common Mode Noise Differential Mode Choke Coil suppresses Differential Mode Noise Noise are generated from Switching Power Supply Common Mode Noise Differential Mode Noise Switching Power Supply Load PLA1/PLH1 Across the Line Capacitor (X Capacitor) suppresses Differential Mode Noise Differential Mode Choke Coil suppresses Differential Mode Noise Across the Line Capacitor (X Capacitor) suppresses Differential Mode Noise 4

6 EMI Suppression Filters (EMIFILr) for AC Power Lines Common Mode Choke Coil 1 The PLA1 series is a compact size AC common mode choke coil. It can obtain a high inductance value in spite of its compact size. 18 max. 16 max. Features 1. Compact and light weight. Low profile in vertical core layout 3. Both a standard winding type and a sectional winding type for higher frequency noise are available. Standard Winding Type 17.5 max. ø.9 max. 13±.5 1±.5 3.5±1 [] [] (in mm) 18 max. 16 max max. 3.5±1 ø.9 max. 13±.5 1±.5 Sectional Winding Type [] [] (in mm) PLA1 Series Standard Winding Type Common Mode Inductance Rated Current (A) Rated Voltage (V) Insulation Resistance (M ohm) PLA1AN15RR PLA1AN181R7R PLA1AN1R5R PLA1AN31R3R PLA1AN351RR PLA1AN551RR PLA1AN74R8R PLA1AN13R7R PLA1AN13R6R PLA1AN3R5R PLA1AN33R4R PLA1AN433R3R Operating Temperature Range (Ambient Temperature Range + Winding Temperature Rise) : -5 C to 1 C Winding Temperature Rise (at Rated Current) (max.) : 6K 5

7 1 PLA1 Series Sectional Winding Type Common Mode Inductance Rated Current (A) Rated Voltage (V) Insulation Resistance (M ohm) PLA1AN91RD PLA1AN131R7D PLA1AN181R5D PLA1AN1R3D PLA1AN361RD PLA1AN77R7D PLA1AN133R5D PLA1AN3R4D PLA1AN363R3D Operating Temperature Range (Ambient Temperature Range + Winding Temperature Rise) : -5 C to 1 C Winding Temperature Rise (at Rated Current) (max.) : 6K Equivalent Circuit Diagram N1 () N1 : N = 1 : 1 N Insertion Loss Characteristics (Typical) Standard Winding Type Sectional Winding Type 6 PLA1AN15RR PLA1AN181R7R PLA1AN1R5R PLA1AN31R3R PLA1AN351RR PLA1AN551RR PLA1AN74R8R PLA1AN13R7R PLA1AN13R6R PLA1AN3R5R PLA1AN33R4R PLA1AN433R3R 6 PLA1AN91RD PLA1AN131R7D PLA1AN181R5D PLA1AN1R3D PLA1AN361RD PLA1AN77R7D PLA1AN133R5D PLA1AN3R4D PLA1AN363R3D

8 Features 1. Compact and light weight. Low profile in vertical core layout 3. Both a standard winding type and a sectional winding type for higher frequency noise are available. 4. Safety standards: EN max max. 16 max. 1 Applications Switching power supply, electric ballast (AC-AC converter) Standard Winding Type ø.9 max. 13±.5 1±.5 3.5±1 [] [] (in mm) 18 max. 16 max max. 3.5±1 ø.9 max. 13±.5 1±.5 Sectional Winding Type [] [] (in mm) PLA1 Series (Safety Standard Recognized) Standard Winding Type Common Mode Inductance Rated Current (A) Rated Voltage (V) Insulation Resistance (M ohm) PLA1AS15RR PLA1AS181R7R PLA1AS1R5R PLA1AS31R3R PLA1AS351RR PLA1AS551RR PLA1AS74R8R PLA1AS13R7R PLA1AS13R6R PLA1AS3R5R PLA1AS33R4R PLA1AS433R3R Operating Temperature Range : -5 C to 6 C Winding Temperature Rise (at Rated Current) (max.) : 6K PLA1 Series (Safety Standard Recognized) Sectional Winding Type Common Mode Inductance Rated Current (A) Rated Voltage (V) Insulation Resistance (M ohm) PLA1AS91RD PLA1AS131R7D PLA1AS181R5D PLA1AS1R3D PLA1AS361RD PLA1AS77R7D PLA1AS133R5D PLA1AS3R4D PLA1AS363R3D Operating Temperature Range : -5 C to 6 C Winding Temperature Rise (at Rated Current) (max.) : 6K 7

9 1 Equivalent Circuit Diagram N1 () N1 : N = 1 : 1 N Insertion Loss Characteristics (Typical) Standard Winding Type Sectional Winding Type 6.1 PLA1AS15RR PLA1AS181R7R PLA1AS1R5R PLA1AS31R3R PLA1AS351RR PLA1AS551RR PLA1AS74R8R PLA1AS13R7R PLA1AS13R6R PLA1AS3R5R PLA1AS33R4R PLA1AS433R3R PLA1AS91RD PLA1AS131R7D PLA1AS181R5D PLA1AS1R3D PLA1AS361RD PLA1AS77R7D PLA1AS133R5D PLA1AS3R4D PLA1AS363R3D

10 PLH1 Series 1 The PLH1 series is a common mode choke coil for high frequency use. The same dimensions as the PLA1 series enables flexible design. 18 max. 16 max. Features 1. High performance in high frequency range. Low profile in vertical core layout 3. Compact and light weight 13± max. 3.5±1 ø.9 max. 1±.5 [] [] (in mm) Common Mode Inductance (µh) Rated Current (A) Rated Voltage (V) Insulation Resistance (M ohm) PLH1AN73R6P PLH1AN111R6P PLH1AN161R1P PLH1AN11R5P PLH1AN911RP PLH1AN3711RP Operating Temperature Range (Ambient Temperature Range + Winding Temperature Rise) : -5 C to 1 C Winding Temperature Rise (at Rated Current) (max.) : 6K Equivalent Circuit Diagram Insertion Loss Characteristics (Typical) N1 N () N1 : N = 1 : PLH1AN73R6P PLH1AN111R6P PLH1AN161R1P PLH1AN11R5P PLH1AN911RP PLH1AN3711RP

11 1 PLH1 Series (Safety Standard Recognized) Features 1. High performance in high frequency range. Low profile in vertical core layout 3. Compact and light weight 4. Safety standards: EN max max. 16 max. Applications Suppressing radiation noise in switching power supply and inverter (AC-AC converter) 13±.5 [] 3.5±1 ø.9 max. [] 1±.5 (in mm) Common Mode Inductance (µh) Rated Current (A) Rated Voltage (V) Insulation Resistance (M ohm) PLH1AS73R6P PLH1AS111R6P PLH1AS161R1P PLH1AS11R5P PLH1AS911RP PLH1AS3711RP Operating Temperature Range : -5 C to 6 C Winding Temperature Rise (at Rated Current) (max.) : 6K Equivalent Circuit Diagram Insertion Loss Characteristics (Typical) N1 N () N1 : N = 1 : PLH1AS73R6P PLH1AS111R6P PLH1AS161R1P PLH1AS11R5P PLH1AS911RP PLH1AS3711RP

12 EMI Suppression Filters (EMIFILr) for AC Power Lines Hybrid Choke Coil The PLY1 is a compact and high performance hybrid choke coil which can handle differential mode noise caused by the harmonics currents regulation circuit as well as common mode noise. It can handle noise problems much more compactly than a combination of a conventional common mode choke coil and a differential mode choke coil. Features 1. PLY1 has both functions of a common mode choke coil and a differential mode choke coil in its compact body.. Low profile in vertical core layout 3. PLY1 has the same pin layout as a general type common mode choke coil which enables it to replace conventional components. Standard Winding Type 18 max. 16 max max. 3.5±1 ø.9 max. 13±.5 1±.5 [] 18 max. [] (in mm) 16 max. EMI Problem for harmonics currents regulation There are some methods meet harmonics currents regulations (IEC1-3, EN6555-) such as an active filter type and one converter type. However, they cause new EMI problems of differential mode noise because they use active components. For that reason, additional filter components to meet differential mode noise must be applied. Sectional Winding Type 17.5 max. 3.5±1 ø.9 max. 13±.5 1±.5 [] [] (in mm) PLY1 Series Standard Winding Type Common Mode Inductance Normal Mode Inductance Rated Current (A) Rated Voltage (Vac) PLY1AN143R5R PLY1AN99R6R PLY1AN87R7R PLY1AN6R8R PLY1AN431RR PLY1AN81RR PLY1AN11R4R PLY1AN151R6R PLY1AN111R8R PLY1AN91RR Operating Temperature (Ambient Temperature Range+Winding Temperature Rise) : -5 C to 1 C Winding Temperature Rise (at Rated Current) (max.) : 6K PLY1 Series Sectional Winding Type Common Mode Inductance Normal Mode Inductance Rated Current (A) Rated Voltage (Vac) PLY1AN113R5D PLY1AN97R6D PLY1AN87R7D PLY1AN44R8D PLY1AN351RD Continued on the following page. 11

13 Continued from the preceding page. Common Mode Inductance Normal Mode Inductance Rated Current (A) Rated Voltage (Vac) PLY1AN31RD PLY1AN141R4D PLY1AN111R7D PLY1AN71RD Operating Temperature (Ambient Temperature Range+Winding Temperature Rise) : -5 C to 1 C Equivalent Circuit Diagram Winding Temperature Rise (at Rated Current) (max.) : 6K Differential Mode Inductor () Common Mode Inductor Common Mode Insertion Loss Characteristics (Typical) Standard Winding Type Sectional Winding Type 6.1 PLY1AN91RR PLY1AN111R8R PLY1AN151R6R PLY1AN11R4R PLY1AN81RR PLY1AN431RR PLY1AN6R8R PLY1AN87R7R PLY1AN99R6R PLY1AN143R5R PLY1AN44R8D PLY1AN87R7D PLY1AN97R6D PLY1AN113R5D PLY1AN71RD PLY1AN111R7D PLY1AN141R4D PLY1AN31RD PLY1AN351RD Differential Mode Insertion Loss Characteristics (Typical) Standard Winding Type Sectional Winding Type 6 PLY1AN11R4R PLY1AN81RR PLY1AN431RR PLY1AN6R8R PLY1AN87R7R PLY1AN99R6R PLY1AN143R5R PLY1AN91RR PLY1AN111R8R PLY1AN151R6R 6 PLY1AN31RD PLY1AN351RD PLY1AN44R8D PLY1AN87R7D PLY1AN97R6D PLY1AN113R5D PLY1AN71RD PLY1AN111R7D PLY1AN141R4D

14 Noise Suppression Effect of PLY1 Series The data shows noise suppression effects comparison PLY1 with existing common mode choke coil. (In AC adaptor of note PC).33µF Common mode choke coil and differentical mode choke coil are used..1µf.33µf Hybrid choke coil PLY1.1µF 4mH 6µH 1pF PLY1A113R5D 1pF Noise Level The filter circuit with hybrid choke coil has suppressed conducted noise as well as conventional filter in spite of its compact composition. Common mode choke coil and differencial mode choke coil are used. 9 9 Hybrid choke coil PLY1 Noise Level (dbµv) Noise Level (dbµv)

15 !Caution /Notice!Caution (Rating) 1. Rated Current Operating current should not exceed the rated value. Even if operating current is under the rated value, adequate ventilation is required to avoid excessive heat generated within the product (choke coil) and from surrounding heat sources. If exceeding these conditions, excessive heat may cause fumes or permanent damage to the product. Please ensure that product (choke coil) is evaluated and confirmed against the specification when it is mounted in your final assembled product. -> Winding temperature should be less than 1 degree C. Maximum allowable temperature at the surface of coil (ambient temperature + winding temperature rise) is in accordance with each safety standard applicable to final assembled product. When the temperature at winding exceeds maximum allowable temperature of safety standard, the rated current should be derated.. Inrush Current Inrush current should not exceed 1 times rated current within 1/4 cycle of 5/6Hz commercial power line. Inrush current should be limited to a minimum of 1 seconds after last inrush. If these conditions are exceeded, excessive heat may cause fumes or permanent damage to the component. Notice (Storage and Operating Condition) 1. Soldering Conditions Flux, solder Rosin-based flux should be used. Do not use strong acidic flux with halide content exceeding.%wt (chlorine conversion value) Use 63/37 solder (Sn 63%/Pb 37%) or 6/ solder (Sn 6%/Pb %) () Flow soldering Products should be soldered by flow method under the following conditions: Soldering Temperature: to 6 degree C Soldering Time: Less than 5 s. Cleaning Avoid cleaning product due to non-waterproof construction. 3. Storage and handling requirements Storage period Product should be used within 1 months after receiving. Solderability should be checked if this period is exceeded. () Storage conditions Storage Temperature: -1 to degree C Relative humidity: 3 to 7% Avoid sudden changes in temperature and humidity. Don't keep products in corrosive gases such as sulfur, chlorine gas or acid, or it may cause oxidation of lead terminals resulting in poor solderability or corrosion of component windings. Handling conditions Care should be taken when transporting or handling product to avoid excessive vibration or mechanical shock. Notice (Soldering and Mounting) Magnetic Flux Leakage Choke coils generate small amounts of magnetic flux leakage that may adversely affect equipment operation according to component arrangement. Testing should be completed on final assembly to ensure equipment performance is not affected. 14

16 !Caution /Notice Notice (Rating) Coil Humming Noise Magnetic flux generated between coil and core or between the choke coil windings creates repulsive power between the coil windings. This repulsive power causes the coil winding to vibrate and create a humming noise. The amount of hum produced by the coil is proportionate to the amount of harmonic distortion generated by the operating current. This does not influence the electrical performance of the coils, but it should be considered and tested in actual circuit application. 15

17 Packaging Minimum Quantity Minimum Quantity (pcs.) Magazine Package Box PLA1 PLH1 PLY

18 !Note Please read rating and!caution (for storage, operating, rating, soldering, mounting and handling) in this PDF catalog to prevent smoking and/or burning, etc. C9E7.pdf This catalog has only typical specifications. Therefore, you are requested to approve our product specifications or to transact the approval sheet for product specificaions before ordering. Note: 1. Export Control <For customers outside Japan> Murata products should not be used or sold for use in the development, production, stockpiling or utilization of any conventional weapons or mass-destructive weapons (nuclear weapons, chemical or biological weapons, or missiles), or any other weapons. <For customers in Japan> For products which are controlled items subject to the Foreign Exchange and Foreign Trade Law of Japan, the export license specified by the law is required for export.. Please contact our sales representatives or product engineers before using the products in this catalog for the applications listed below, which require especially high reliability for the prevention of defects which might directly damage to a third party's life, body or property, or when one of our products is intended for use in applications other than those specified in this catalog. q Aircraft equipment w Aerospace equipment e Undersea equipment r Power plant equipment t Medical equipment y Transportation equipment (vehicles, trains, ships, etc.) u Traffic signal equipment i Disaster prevention / crime prevention equipment o Data-processing equipment! Application of similar complexity and/or reliability requirements to the applications listed in the above 3. Product specifications in this catalog are as of December 3. They are subject to change or our products in it may be discontinued without advance notice. Please check with our sales representatives or product engineers before ordering. If there are any questions, please contact our sales representatives or product engineers. 4. Please read rating and CAUTION (for storage, operating, rating, soldering, mounting and handling) in this catalog to prevent smoking and/or burning, etc. 5. This catalog has only typical specifications because there is no space for detailed specifications. Therefore, please approve our product specifications or transact the approval sheet for product specifications before ordering. 6. Please note that unless otherwise specified, we shall assume no responsibility whatsoever for any conflict or dispute that may occur in connection with the effect of our and/or a third party's intellectual property rights and other related rights in consideration of your use of our products and/or information described or contained in our catalogs. In this connection, no representation shall be made to the effect that any third parties are authorized to use the rights mentioned above under licenses without our consent. 7. No ozone depleting substances (ODS) under the Montreal Protocol are used in our manufacturing process. Head Office -6-1, Tenjin Nagaokakyo-shi, Kyoto , Japan Phone: International Division 3-9-1, Shibuya, Shibuya-ku, Tokyo 15-, Japan Phone: Fax: intl@murata.co.jp

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