MICROMASTER kw kw. Operating Instructions (Compact) Issue 10/06. www. ElectricalPartManuals. com. User Documentation

Transcription

1 MICROMASTER kw - 25 kw Operaing Insrucions (Compac) Issue /6 User Documenaion

2 Warnings, Cauions and Noes Issue /6 Warnings, Cauions and Noes The following Warnings, Cauions and Noes are provided for your safey and as a means of prevening damage o he produc or componens in he machines conneced. Specific Warnings, Cauions and Noes ha apply o paricular aciviies are lised a he beginning of he relevan chapers and are repeaed or supplemened a criical poins hroughou hese secions. Please read he informaion carefully, since i is provided for your personal safey and will also help prolong he service life of your MICROMASTER 43 Inverer and he equipmen you connec o i. WARNING This equipmen conains dangerous volages and conrols poenially dangerous roaing mechanical pars. Non-compliance wih Warnings or failure o follow he insrucions conained in his manual can resul in loss of life, severe personal injury or serious damage o propery. Only suiable qualified personnel should work on his equipmen, and only afer becoming familiar wih all safey noices, insallaion, operaion and mainenance procedures conained in his manual. The successful and safe operaion of his equipmen is dependen upon is proper handling, insallaion, operaion and mainenance. The DC link capaciors remain charged for five minues afer power has been removed. I is no permissible o open he equipmen unil 5 minues afer he power has been removed. The drive uni discharges iself during his ime. This equipmen is capable of providing inernal moor overload proecion in accordance wih UL58C secion 42. Refer o P6 and P335, i 2 is ON by defaul. Moor overload proecion can also be provided using an exernal PTC or KTY84. This equipmen is suiable for use in a circui capable of delivering no more han, (Frame Size C) or 42, (Frame Sizes D o GX) symmerical amperes (rms), for a maximum volage of 46 V when proeced by an H, J or K ype fuse, a circui breaker or self-proeced combinaion moor conroller (for more deails see Operaing Insrucions Appendix F). Use Class 6/75 C copper wire only wih he cross-secions as specified in he Operaing Insrucions. The mains inpu, DC and moor erminals, can carry dangerous volages even if he inverer is inoperaive. Always wai 5 minues o allow he uni o discharge afer swiching off before carrying ou any insallaion work. NOTE Before insalling and commissioning, please read hese safey insrucions and warnings carefully and all he warning labels aached o he equipmen. Please ensure ha all of he warning labels are kep in a condiion so ha hey can be easily read and replace missing or damaged labels. Maximum permissible surrounding ambien emperaure is 4 C a % permissible oupu curren MICROMASTER 43 2 Operaing Insrucions (Compac)

3 Issue /6 Conens Conens Insallaion Clearance disances for mouning Mouning dimensions Elecrical Insallaion Technical Specificaions Power erminals Conrol erminals Block diagram Facory seing /6 Hz DIP swich Communicaions Esablishing communicaions MICROMASTER 43 STARTER Bus inerface (CB) BOP-2 (Opion) Buons and heir Funcions Changing parameers using as an example P4 "Parameer filer funcion" Commissioning Quick commissioning Moor daa idenificaion Commissioning he applicaion Serial Inerface (USS) Selecion of command source Digial inpu (DIN) Digial oupus (DOUT) Selecion of frequency sepoin Analog inpu (ADC) Analog oupu (DAC) Moor poeniomeer (MOP) Fixed frequency (FF) Ramp funcion generaor (RFG) Reference/limi frequencies Inverer proecion Moor proecion Encoder V/f conrol... 4 MICROMASTER 43 Operaing Insrucions (Compac) 3

4 Conens Issue / Inverer-specific Funcions Flying sar Auomaic resar Holding brake DC brake Compound braking Vdc conroller Bypass Load orque monioring PID conroller Saging Energy saving mode Free funcion blocks (FFB) Daa ses Diagnosic parameers Series commissioning Parameer rese of facory seing Displays and messages LED saus display Faul messages and Alarm messages MICROMASTER 43 4 Operaing Insrucions (Compac)

5 Issue /6 Insallaion. Clearance disances for mouning Insallaion The inverers can be mouned adjacen o each oher. When mouning inverers one above he oher, he specified environmenal condiions mus no be exceeded. Independen of his, hese minimum disances mus be observed. Frame Size C above and below mm Frame Size D, E above and below 3 mm Frame Size F above and below 35 mm Frame Size FX, GX above 25 mm below 5 mm in fron 4 mm (FX), 5 mm (GX).2 Mouning dimensions H Fig. - W Frame Drilling Dimensions Tighening Torque Size H mm (Inch) W mm (Inch) Bols Nm (lbf.in) C D E F FX GX Mouning dimensions 24 (8.3) 486 (9.3) 66,4 (24.27) 8 (3.89) 375,5 (54.4) 58,5 (59.38) 74 (6.85) 235 (9.25) 235 (9.25) 3 (.8) 25 (9.84) 25 (9.84) 4 x M5 4 x M8 4 x M8 4 x M8 6 x M8 6 x M8 2,5 (22.2) 3, (26.54) 3, (5.2) 3, (5.2) MICROMASTER 43 Operaing Insrucions (Compac) 5

6 2 Elecrical Insallaion Issue /6 2 Elecrical Insallaion 2. Technical Specificaions Inpu volage range 3 AC 38 V 48 V, ± % (wih buil in Class A Filer) Frame Size C D Oupu Raing (VT) Order No. 6SE643-2AD27-5CA 2AD3- CA 2AD3-5CA 2AD3-8DA 2AD32-2DA 2AD33- DA [kw] 7,5, 5, 8,5 22, 3, [hp], 5, 2, 25, 3, 4, Oupu Power [kva], 4, 9,8 24,4 29, 34,3 VT-Inpu Curren ) [A] 7,3 23, 33,8 37, 43, 59 VT-Oupu Curren max. [A] 9, 26, 32, 38, 45, 62, Fuse [A] ded For UL specified 3NE * * * Inpu Cable, min. Inpu Cable, max. Oupu Cable, min. Oupu Cable, max. [mm 2 ] 2,5 4, 6,,, 6, [AWG] [mm 2 ],,, 35, 35, 35, [AWG] [mm 2 ] 2,5 4, 6,,, 6, [AWG] [mm 2 ],,, 35, 35, 35, [AWG] Tighening orques for [Nm] 2,25 power erminals [lbf.in] 2 89 Required cooling air flow [l/s] 54,9 2 54,9 Weigh [kg] 5,7 5,7 5,7 7, 7, 7, [lbs] 2,5 2,5 2,5 37, 37, 37, Order No. 6SE643-2AD33-7EA 2AD34-5EA 2AD35-5FA 2AD37-5FA 2AD38-8FA Frame Size E F Oupu Raing (VT) [kw] 37, 45, 55, 75, 9, [hp] 5, 6, 75,, 2, Oupu Power [kva] 47,3 57,2 68,6 83,8,5 VT-Inpu Curren ) [A] VT-Oupu Curren max. [A] 75, 9,, 45, 78, Fuse [A] ded For UL specified 3NE Inpu Cable, min. [mm 2 ] 25, 25, 35, 7, 7, [AWG] / 2/ Inpu Cable, max. [mm 2 ] 35, 35, 5, 5, 5, [AWG] Oupu Cable, min. [mm 2 ] 25, 25, 5, 7, 95, [AWG] 3 3 / 2/ 4/ Oupu Cable, max. [mm 2 ] 35, 35, 5, 5, 5, [AWG] Tighening orques for [Nm] 5 power erminals [lbf.in] Required cooling air flow [l/s] 2 54,9 5 Weigh [kg] 22, 22, 75, 75, 75, [lbs] 48, 48, 65, 65, 65, ) Secondary condiions: Inpu curren a he raed operaing poin - applies for he shor-circui volage of he line supply V k = 2 % referred o he raed drive inverer power and a raed line supply volage of 4 V wihou line commuaing reacor. * UL lised fuses such as Class NON from Bussmann are required for use in America) MICROMASTER 43 6 Operaing Insrucions (Compac)

7 Issue /6 Inpu volage range 3 AC 38 V 48 V, ± % 2 Elecrical Insallaion (Unfilered) Order No. 6SE643-2UD27-5CA 2UD3- CA 2UD3-5CA 2UD3-8DA 2UD32-2DA 2UD33- DA Frame Size C D Oupu Raing (VT) [kw] 7,5, 5, 8,5 22, 3, [hp], 5, 2, 25, 3, 4, Oupu Power [kva], 4, 9,8 24,4 29, 34,3 VT-Inpu Curren ) [A] 7,3 23, 33,8 37, 43, 59 VT-Oupu Curren max. [A] 9, 26, 32, 38, 45, 62, Fuse [A] Recommended 3NA For UL specified 3NE * * * Inpu Cable, min. [mm 2 ] 2,5 4, 6,,, 6, [AWG] Inpu Cable, max. [mm 2 ],,, 35, 35, 35, [AWG] Oupu Cable, min. [mm 2 ] 2,5 4, 6,,, 6, [AWG] Oupu Cable, max. [mm 2 ],,, 35, 35, 35, [AWG] Tighening orques for [Nm] 2,25 power erminals [lbf.in] 2 89 Required cooling air flow [l/s] 54,9 2 54,9 Weigh [kg] 5,5 5,5 5,5 6, 6, 6, [lbs] 2, 2, 2, 35, 35, 35, Order No. 6SE643-2UD33-7EA 2UD34-5EA 2UD35-5FA 2UD37-5FA 2UD38-8FA Frame Size E F Oupu Raing (VT) [kw] 37, 45, 55, 75, 9, [hp] 5, 6, 75,, 2, Oupu Power [kva] 47,3 57,2 68,6 83,8,5 VT-Inpu Curren ) [A] VT-Oupu Curren max. [A] 75, 9,, 45, 78, Fuse [A] Recommended 3NA For UL specified 3NE Inpu Cable, min. [mm 2 ] 25, 25, 35, 7, 7, [AWG] / 2/ Inpu Cable, max. [mm 2 ] 35, 35, 5, 5, 5, [AWG] Oupu Cable, min. [mm 2 ] 25, 25, 35, 7, 95, [AWG] / 4/ Oupu Cable, max. [mm 2 ] 35, 35, 5, 5, 5, [AWG] Tighening orques for [Nm] 5 power erminals [lbf.in] Required cooling air flow [l/s] 2 54,9 5 Weigh [kg] 2, 2, 56, 56, 56, [lbs] 44, 44, 23, 23, 23, ) Secondary condiions: Inpu curren a he raed operaing poin - applies for he shor-circui volage of he line supply V k = 2 % referred o he raed drive inverer power and a raed line supply volage of 4 V wihou line commuaing reacor. * UL lised fuses such as Class NON from Bussmann are required for use in America) MICROMASTER 43 Operaing Insrucions (Compac) 7

8 2 Elecrical Insallaion Issue /6 Inpu volage range 3 AC 38 V 48 V, ± % (Unfilered) Order No. 6SE643-2UD4-FA 2UD4-3FA 2UD4-6GA 2UD42-GA 2UD42-5GA Frame Size FX GX Oupu Raing (VT) [kw] [hp] Oupu Power [kva] 45,4 8 24,8 263,2 339,4 VT-Inpu Curren ) [A] VT-Oupu Curren max. [A] Recommended Fuse Inpu Cable, min. Inpu Cable, max. Oupu Cable, min. Oupu Cable, max. [A] [mm 2 ] [AWG] or [kcmil] [mm 2 ] [AWG] or [kcmil] [mm 2 ] [AWG] or [kcmil] [mm 2 ] [AWG] or [kcmil] 3NE227-3NE23-3NE332-3NE333-3NE435- x 95 or 2 x 35 x 4/ or 2 x 2 x 85 or 2 x 2 x 35 or 2 x 4/ x 95 or 2 x 35 x 4/ or 2 x 2 x 85 or 2 x 2 x 35 or 2 x 4/ x 5 or 2 x 5 x 3 or 2 x / x 85 or 2 x 2 x 35 or 2 x 4/ x 5 or 2 x 5 x 3 or 2 x / x 85 or 2 x 2 x 35 or 2 x 4/ x 85 or 2 x 7 x 4 or 2 x 2/ x 24 or 2 x 7 x 5 or 2 x 2/ 2 x 95 2 x 4/ 2 x 24 2 x 24 2 x 24 2 x 4 2 x 4 2 x 4 x 85 or 2 x 7 x 4 or 2 x 2/ x 24 or 2 x 7 x 5 or 2 x 2/ 2 x 95 2 x 4/ 2 x 24 2 x 24 2 x 24 2 x 4 2 x 4 2 x 4 Tighening orques for [Nm] 25 power erminals [lbf.in] (222,5) Pipe cable shoe o DIN [mm] Required cooling air flow l/s Weigh [kg] [lbs] ) Secondary condiions: Inpu curren a he raed operaing poin - applies for he shor-circui volage of he line supply V k 2.33 % referred o he raed drive inverer power and a raed line supply volage of 4 V wihou line commuaing reacor. MICROMASTER 43 8 Operaing Insrucions (Compac)

9 2.2 2 Elecrical Insallaion om Issue /6 Power erminals Frame Size C (Fig. 2-) Frame sizes D and E (Fig. 2-2) Frame Size F (Fig. 2-3) Frame Sizes FX and GX (Fig. 2-4) Connecion erminals for Frame Sizes C -F (Fig. 2-5) Connecion overview for Frame Size FX (Fig. 2-6) Connecion overview for Frame Size GX (Fig. 2-7) ua ls ¾ ¾ ¾ ¾ ¾ ¾ ¾.c You can gain access o he mains and moor erminals by removing he fron covers. an Frame Size C lp ar M " # $ ww w.e lec ri ca! Fig. 2- Removing fron covers (Frame Size C) MICROMASTER 43 Operaing Insrucions (Compac) 9

10 2 Elecrical Insallaion Issue /6 Frame Sizes D and E Fig. 2-2 Removing fron covers (Frame Sizes D and E) MICROMASTER 43 Operaing Insrucions (Compac) 2 3

11 Issue /6 Frame Size F 9 mm Fig. 2-3 Removing fron covers (Frame Size F) 2 Elecrical Insallaion MICROMASTER 43 Operaing Insrucions (Compac) 2 3

12 2 Elecrical Insallaion Issue /6 Frame Sizes FX and GX Fig Removing fron covers (Frame Sizes FX and GX) MICROMASTER 43 2 Operaing Insrucions (Compac)

13 Issue /6 2 Elecrical Insallaion Access o he power supply and moor erminals is possible by removing he fron covers. Fig. 2-5 Connecion erminals for Frame Sizes C- F MICROMASTER 43 Operaing Insrucions (Compac) 3

14 Issue /6 om 2 Elecrical Insallaion Hoising eyes.c Shield connecion Mains cable PE ua ls Cable opening for mains conecion U/L, V/L2, W/L3 an Mains cable Phase U/L, V/L2, W/L3 Top adjusmen rail Top reaining screw Connecion DCPS, DCNS Saus Display Panel ca Elekronic box lp Connecion DCPA, DCNA ar M Connecion o Y-Capacior Boom adjusmen rail lec ri Boom reaining screw Fan screws Fan ww w.e Shield connecion conrol leads Fig Fan fuses Transformer adapion Moor cable Phase U2, V2, W2 Moor cable PE Shield connecion Connecion overview for Frame Size FX MICROMASTER 43 Operaing Insrucions (Compac)

15 2 Elecrical Insallaion om Issue /6.c Hoising eyes Shield connecion Mains cable PE ua ls Cable opening for mains conecion U/L, V/L2, W/L3 an Mains cable Phase U/L, V/L2, W/L3 Connecion o Y-Capacior Connecion DCPS, DCNS Saus Display Panel Elekronic box ca Boom adjusmen rail lp Top adjusmen rail Top reaining screw ar M Connecion DCPA, DCNA Boom reaining screw lec ri Fan screws Fan Shield connecion conrol leads.e Fan fuses ww w Transformer adapion Moor cable Phase U2, V2, W2 Fig. 2-7 Moor cable PE Shield connecion Connecion overview for Frame Size GX MICROMASTER 43 Operaing Insrucions (Compac) 5

16 2 Elecrical Insallaion Issue /6 2.3 Conrol erminals Possible cable diameer: mm 2 (AWG: 28-2) Terminal Designaion Funcion Oupu + V 2 Oupu V 3 ADC+ Analog inpu (+) 4 ADC Analog inpu ( ) 5 DIN Digial inpu 6 DIN2 Digial inpu 2 7 DIN3 Digial inpu 3 8 DIN4 Digial inpu 4 9 Isolaed oupu +24 V / max. ma ADC2+ Analog inpu 2 (+) ADC2 Analog inpu 2 ( ) 2 DAC+ Analog oupu (+) 3 DAC Analog oupu ( ) 4 PTCA Connecion for PTC / KTY84 5 PTCB Connecion for PTC / KTY84 6 DIN5 Digial inpu 5 7 DIN6 Digial inpu 6 8 DOUT/NC Digial oupu / NC conac 9 DOUT/NO Digial oupu / NO conac 2 DOUT/COM Digial oupu / Changeover conac 2 DOUT2/NO Digial oupu 2 / NO conac 22 DOUT2/COM Digial oupu 2 / Changeover conac 23 DOUT3/NC Digial oupu 3 / NC conac 24 DOUT3/NO Digial oupu 3 / NO conac 25 DOUT3/COM Digial oupu 3 / Changeover conac 26 DAC2+ Analog oupu 2 (+) 27 DAC2 Analog oupu 2 ( ) 28 Isolaed oupu V / max. ma 29 P+ RS485 por 3 N RS485 por Fig. 2-8 Conrol erminals of MICROMASTER 43 MICROMASTER 43 6 Operaing Insrucions (Compac)

17 Jog Issue /6 2.4 Block diagram Fig. 2-9 Exernal 24 V DIN DIN2 DIN3 DIN4 DIN5 DIN6 + _ 24 V Moor PTC KTY kω - 2 ma max. 5 Ω - 2 ma max. 5 Ω PNP or NPN 3 V DC / 5 A (resisive) 25 V AC / 2 A (inducive) Block diagram DIN 5 DIN2 6 DIN3 7 DIN4 8 DIN5 6 DIN PTCA 4 PTCB 5 DC- 2 ADC+ 3 ADC- 4 ADC2+ ADC2- DAC+ 2 DAC- 3 DAC2+ 26 DAC2-27 COM 2 NO Relay 9 NC 8 COM Relay2 22 NO 2 COM 25 NO Relay3 24 NC 23 P+ 29 N- 3 + V V RS485 CB Opion A/D A/D Opo Isolaion Oupu +24 V max. ma (isolaed) Oupu V max. ma (isolaed) A/D D/A D/A COM link auomaic PE 3 AC V 2 Elecrical Insallaion MICROMASTER 43 Operaing Insrucions (Compac) 7 CPU BOP link RS232 Hz5. Frame sizes C o F Frame sizes FX and GX = PE ~ 6 Hz No used 5 Hz 2 DIP swich (on Conrol Board) ADC ADC 2-2 ma curren DIP swich (on I/O Board) - V volage 2 I Fn P BOP-2 PE M SI L/L, N/L2,L3 or L, L2, L3 = 3 ~ U,V,W B+/DC+ DCNA DCPA DCNS DCPS Connecions are only for measuring purposes

18 3 Facory seing Issue /6 3 Facory seing The MICROMASTER 43 frequency inverer is se in he facory so ha i can be operaed wihou any addiional parameerizaion. To do his, he moor parameers se in he facory (P34, P35, P37, P3), ha correspond o a 4-pole LA7 Siemens moor, mus mach he raed daa of he conneced moor (refer o he raing plae). Furher facory seing: Command sources P7 = 2 (Digial inpu, see Fig. 3-) Sepoin source P = 2 (Analog inpu, see Fig. 3-) Moor cooling P335 = Moor curren limi P64 = % Min. frequency P8 = Hz Analog oupu Max. frequency P82 = 5 Hz Ramp-up ime P2 = s Ramp-down ime P2 = s Conrol mode P3 = Fig. 3- Pre-assignmen of he inpus Inpu/Oupu Terminals Parameer Funcion Digial inpu 5 P7 = ON / OFF (I/O) Digial inpu 2 6 P72 = 2 Reversing ( ) Digial inpu 3 7 P73 = 9 Faul acknowledge (Ack) Digial inpu 4 8 P74 = 5 Faul acknowledge Digial inpu 5 6 P75 = 5 Fixed sepoin (direc) Digial inpu 6 7 P76 = 5 Fixed sepoin (direc) Digial inpu 7 Via ADC P77 = Fixed sepoin (direc) Digial inpu 8 Via ADC2 P78 = Digial inpu disabled 3. 5/6 Hz DIP swich The defaul moor base frequency of he MICROMASTER inverer is 5 Hz. For moors, which are designed for a base frequency of 6 Hz, he inverers can be se o his frequency using he DIP5/6 swich. OFF posiion: European defauls (Raed moor frequency = 5 Hz, Power in kw ec.) ON posiion: Norh American defauls (Raed moor frequency = 6 Hz, Power in hp ec.) MICROMASTER 43 8 Operaing Insrucions (Compac) Remove I/O board DIP5/6

19 Issue /6 4 Communicaions 4. Esablishing communicaions MICROMASTER 43 STARTER 4 Communicaions The following opional componens are addiionally required in order o esablish communicaions beween STARTER and MICROMASTER 43: PC <-> frequency inverer connecing se BOP-2 if he USS sandard values (refer o Secion 6.3. "Serial Inerface (USS)") are changed in he MICROMASTER 43 frequency inverer NOTE The hardware mus be carefully checked in order o ensure ha i is correcly locaed and conneced. When in he error-free sae, he orange and green LEDs are coninuously li (seady ligh) a he BOP link. The COM inerface mus be seleced on a compuer-for-compuer basis (por COM2 should be seleced for a field PG wih I box). The baud rae es execued by he PC canno always deermine a baud rae ha deviaes from he facory seing; if necessary, his can be deermined by changing he seing on he PC inerface (PC por) side. We recommend a BOP-2 in cases such as hese so ha parameers can be quickly and simply checked. PC <-> frequency inverer connecing se MICROMASTER 43 USS seings, refer o 6.3. "Serial Inerface (USS)" STARTER Menu, Opions --> Se PG/PC inerface --> Selec "PC COM-Por (USS)" --> Properies --> Inerface "COM", selec a baud rae NOTE The USS parameer seings in he MICROMASTER 43 frequency inverer and he seings in STARTER mus mach! MICROMASTER 43 Operaing Insrucions (Compac) 9

20 4 Communicaions Issue /6 4.2 Bus inerface (CB) DeviceNe P98 Bus inerface (CB) CANopen P98 PROFIBUS P98 *) Baud rae is auomaically specified by he maser P24 P24 P24 P24 P24 P24 P25 P25 P25 *) DIP swich for addressing he hardware mus be observed DeviceNe CANopen PROFIBUS P24[] PZD lengh Saus/acual value Daa ransfer ype from T_PD_, T_PD_5 P24[] PZD lengh Daa ransfer ype T_PD_6 Seing is no conrol/sepoin R_PD_ required (only in R_PD_5 special cases). R_PD_6 Refer o he P24[2] Baud rae : 25 kbaud Mapping CANopen <--> MM4 Operaing P24[3] Diagnosics : 25 kbaud 2: 5 kbaud Mapping CANopen <--> MM4 Insrucions "PROFIBUS opion module" P24[4] _ - response o communicaion errors - baud rae MICROMASTER 43 2 Operaing Insrucions (Compac)

21 Issue /6 5 BOP-2 (Opion) 5. Buons and heir Funcions Panel/ Buon Funcion Indicaes Saus Sar inverer Sop inverer Manual mode Auomaic mode Funcions Access parameers Increase value Decrease value Effecs The LCD displays he seings currenly used by he inverer. 5 BOP-2 (Opion) Pressing he buon sars he inverer. This buon is disabled by defaul. Acivae he buon: P7 = or P79 =... 6 OFF OFF2 Pressing he buon causes he moor o come o a sandsill a he seleced ramp down rae. This buon is disabled by defaul. Acivae he buon: see buon "Sar inverer" Pressing he buon wice (or once long) causes he moor o coas o a sandsill. This funcion is always enabled (independen of P7 or P79). Manual operaion is seleced by pressing he buon. The drive inverer is hen conrolled from he sources P7[] (command source) or P[] (sepoin source). The following applies for he pre-seing: Manual operaion de-acivaed (CDS 2 de-acivaed) CDS 2 : P7[] = (BOP-2) P[] = (MOP) The auomaic mode is seleced by pressing he buon. The drive inverer is hen conrolled from he sources P7[] (command source) or P[] (sepoin source). The following applies for he pre-seing: Auomaic mode acivaed (CDS acivaed) CDS : P7[] = 2 (erminals) P[] = 2 (ADC) This buon can be used o view addiional informaion. I works by pressing and holding he buon. I shows he following, saring from any parameer during operaion:. DC link volage (indicaed by d unis V). 2. oupu curren. (A) 3. oupu frequency (Hz) 4. oupu volage (indicaed by o unis V). 5. The value seleced in P5 (If P5 is se o show any of he above ( - 4) hen his will no be shown again). Addiional presses will oggle around he above displays. Jump Funcion From any parameer (rxxxx or Pxxxx) a shor press of he Fn buon will immediaely jump o r, you can hen change anoher parameer, if required. Upon reurning o r, pressing he Fn buon will reurn you o your saring poin. Acknowledgemen If alarm and faul messages are presen, hen hese can be acknowledged by pressing key Fn. Pressing his buon allows access o he parameers. Pressing his buon increases he displayed value. Pressing his buon decreases he displayed value. MICROMASTER 43 Operaing Insrucions (Compac) 2

22 5 BOP-2 (Opion) Issue /6 CAUTION A MICROMASTER 43 can only be operaed using he BOP-2. If an aemp is made o use eiher a BOP or AOP, hen is displayed. 5.2 Changing parameers using as an example P4 "Parameer filer funcion" Sep Press in order o access he parameer 2 Press unil P4 is displayed 3 Press in order o reach he parameer value level 4 Press or in order o obain he required value 5 Press o acknowledge he value and o save he value 6 The user can only see he command parameers. Resul on he display MICROMASTER Operaing Insrucions (Compac)

23 Issue /6 6 Commissioning 6. Quick commissioning 6 Commissioning The frequency inverer is adaped o he moor using he quick commissioning funcion and imporan echnological parameers are se. The quick commissioning shouldn' be carried-ou if he raed moor daa saved in he frequency inverer (4-pole LA Siemens moor, sar circui configuraion frequency inverer (FU)- specific) mach he raing plae daa. Parameers, designaed wih a * offer more seing possibiliies han are acually lised here. Refer o he parameer lis for addiional seing possibiliies. Facory seing P3 = 3 User access level * Sandard: Allows access ino mos frequenly used parameers 2 Exended: Allows exended access e.g. o inverer I/O funcions 3 Exper (For exper use only) P4 = Parameer filer * All parameers 2 Inverer 3 Moor 4 Speed sensor P = Commissioning parameer * Ready Quick commissioning 3 Facory seing NOTE P should be se o in order o parameerize he daa of he moor raing plae. P =... Europe/ Norh America (eners he line supply frequency) Europe [kw], frequency defaul 5 Hz Norh America [hp], frequency defaul 6 Hz 2 Norh America [kw], frequency defaul 6 Hz P3 =... P3 =... NOTE For P = or, he seing of swich DIP5/6 deermines he value of P. OFF = kw, 5 Hz ON = hp, 6 Hz Selec moor ype Asynchronous moor (inducion moor) 2 Synchronous moor NOTE For P3 = 2 (synchronous moor), only he V/f conrol ypes (P3 < 2) are permied. P =, 2 START P = MICROMASTER 43 Operaing Insrucions (Compac) 23

24 6 Commissioning Issue /6 P34 =... P34 =... Raed moor volage FU-spec. (Nominal moor volage [V] from raing plae) The raed moor volage on he raing plae mus be checked, regarding he sar/dela circui configuraion o ensure ha i maches wih he circui connecion configured a he moor erminal board P3 P34 P35 =... P35 =... Raed moor curren FU-spec. (Nominal moor curren [A] from raing plae) P37 =... P37 =... Raed moor power FU-spec. P37 P35 P38 P3 (Nominal moor power [kw/hp] from raing plae) Example of a ypical moor raing plae If P = or 2, value will be in kw. (daa for a dela circui configuraion). If P =, value will be in in hp. P38 =... P38 =... Raed moor cosphi (Nominal moor power facor (cos ϕ) from raing plae) If he seing is, he value is auomaically calculaed P =,2: P38 no significance, no enry required. FU-spec. P39 =... P39 =... Raed moor efficiency FU-spec. (Nominal moor efficiency in [%] from raing plae) Seing causes inernal calculaion of value. P = : P39 no significance, no enry required. P3 =... Raed moor frequency (Nominal moor frequency in [Hz] from raing plae) Pole pair number recalculaed auomaically if parameer is changed. 5. Hz P3 =... Raed moor speed (Nominal moor speed in [rpm] from raing plae) Seing causes inernal calculaion of value. NOTE FU-spec. P32 =... An enry mus be made for V/f conrol wih FCC and for slip compensaion. Moor magneizing curren (his is enered as a % referred o P35) Moor magneizing curren as a % relaive o P35 (raed moor curren).. Wih P32 =, he moor magneizing curren is calculaed using P34 = or using P39 = - 3 (end of he quick commissioning) and is displayed in parameer r33. P335 =... Moor cooling (Selecs moor cooling sysem used) Self-cooled: Using shaf mouned fan aached o moor Force-cooled: Using separaely powered cooling fan 2 Self-cooled and inernal fan 3 Force-cooled and inernal fan P64 =... Moor overload facor (Moor overload facor in [%] relaive o P35) 5 % This defines he limi of he maximum oupu curren as a % of he raed moor curren (P35). This parameer is se, using P25 for consan orque, o 5 %, and for variable orque, o %. P7 =... Selecion of command source (eners he command source) 2 Facory defaul seing BOP-2 (keypad) 2 Terminal 4 USS on BOP-2 link 5 USS on COM link (conrol erminals 29 and 3) 6 CB on COM link (CB = communicaions module) MICROMASTER Operaing Insrucions (Compac)

25 Issue /6 BOP Terminals USS BOP link USS COM link CB COM link P7 = 2 Sequence conrol Sepoin channel Moor conrol 6 Commissioning P =... Selecion of frequency sepoin * Eners he frequency sepoin source (also refer o Secion 6.3.5). MOP sepoin 2 Analog sepoin 3 Fixed frequency 2 4 USS on BOP-2 link 5 USS on COM link (conrol erminals 29 and 3) 6 CB on COM link (CB = communicaions module) 7 Analog sepoin 2 P8 =... Min. frequency (eners he minimum moor frequency in Hz). Hz Ses minimum moor frequency a which moor will run irrespecive of frequency sepoin. The value se here is valid for boh clockwise and aniclockwise roaion. P82 =... P2 =... P2 =... P35 =... Max. frequency 5. Hz (eners he maximum moor frequency in Hz) Ses maximum moor frequency a which moor will run irrespecive of he frequency sepoin. The value se here is valid for boh clockwise and aniclockwise roaion. Ramp-up ime. s (eners he ramp-up ime in s) Time aken for moor o accelerae from sandsill up o maximum moor frequency (P82) when no rounding is used. If a ramp-up ime is parameerized which is oo low, hen his can resul in alarm A5 (curren limi value) or he drive inverer being shudown wih faul F (overcurren). Ramp-down ime. s (eners he deceleraion ime in s) Time aken for moor o decelerae from maximum moor frequency (P82) down o sandsill when no rounding is used. If he ramp-down ime is parameerized oo low, hen his can resul in alarms A5 (curren limi value), A52 (overvolage limi value) or he drive inverer being powered-down wih faul F (overcurren) or F2 (overvolage). OFF3 ramp-down ime 5. s (eners he fas sop ramp-down ime in s) Eners he ime, for example, wih which he moor should be braked from he maximum frequency P82 down o sandsill for an OFF3 command (fas sop). If he ramp-down ime is parameerized oo low, hen his can resul in alarms A5 (curren limi value), A52 (overvolage limi value) or he drive inverer being shudown wih faul F (overcurren) or F2 (overvolage). MICROMASTER 43 Operaing Insrucions (Compac) 25

26 6 Commissioning Issue /6 P3 =... P9 =... P39 = END Conrol mode (eners he required conrol mode) V/f wih linear characerisic V/f wih FCC 2 V/f wih parabolic characerisic 3 V/f wih programmable characerisic 5 V/f for exile applicaions 6 V/f wih FCC for exile applicaions 9 V/f conrol wih independen volage sepoin Selec moor daa idenificaion * Disabled End of quick commissioning (sar of he moor calculaion) No quick commissioning (no moor calculaions) Moor calculaion and rese of all of he oher parameers, which are no included in he quick commissioning (aribue "QC" = no), o he facory seing 2 Moor calculaion and rese of he I/O seings o he facory seing 3 Only moor calculaion. The oher parameers are no rese. NOTE For P39 =,2,3 P34 is inernally se o and he appropriae daa calculaed. End of he quick commissioning/drive seing If addiional funcions mus be implemened a he drive inverer, please use he Secion "Commissioning he applicaion" (refer o Secion 6.3). We recommend his procedure for drives wih a high dynamic response. MICROMASTER Operaing Insrucions (Compac)

27 Issue /6 6.2 Moor daa idenificaion START 6 Commissioning Facory seing P625 =? Ambien moor emperaure (enered in C) 2 C The moor ambien emperaure is enered a he insan ha moor daa is being deermined (facory seing: 2 C). Moor emp. - P625 The difference beween he moor emperaure and he moor ambien emperaure P625 mus lie in he olerance range of approx. ± 5 C. If his is 5 C? no he case, hen he moor daa idenificaion rouine can only be carried-ou yes no afer he moor has cooled down. Allow he moor o cool down P9 = Selec moor daa idenificaion wih P9 = p9 = : Idenifies he moor parameer wih parameer change. A54 When p9 = is seleced, Alarm A54 (moor daa idenificaion acive) is oupu, and inernally p34 is se o 3. ON OFF END Sars he moor daa idenificaion run wih p9 = The measuring operaion is iniiaed wih he coninuous (seady-sae) ON command. The moor aligns iself and curren flows hrough i. Afer he moor daa idenificaion rouine has been compleed, p9 is rese (p9 =, moor daa idenificaion rouine inhibied) and Alarm A54 is cleared (deleed). In order o se he frequency inverer ino a defined sae, an OFF command mus be issued before he nex sep. MICROMASTER 43 Operaing Insrucions (Compac) 27

28 6 Commissioning Issue /6 6.3 Commissioning he applicaion START An applicaion is commissioned o adap/opimize he frequency inverer - moor combinaion o he paricular applicaion. The frequency inverer offers numerous funcions - bu no all of hese are required for he paricular applicaion. These funcions can be skipped when commissioning he applicaion. A large proporion of he possible funcions are described here; refer o he parameer lis for addiional funcions. Parameers, designaed wih a * offer more seing possibiliies han are acually lised here. Refer o he parameer lis for addiional seing possibiliies. P3 = 3 User access level * Sandard: Allows access ino mos frequenly used parameers 2 Exended: Allows exended access e.g. o inverer I/O funcions 3 Exper (For exper use only) 6.3. Serial Inerface (USS) P2 =... P2 =... P22 =... P23 =... USS baud rae Ses baud rae for USS communicaion. USS address Ses unique address for inverer. USS PZD lengh 2 Defines he number of 6-bi words in PZD par of USS elegram. USS PKW lengh 27 Defines he number of 6-bi words in PKW par of USS elegram Selecion of command source P7 =... Selecion of command source Selecs digial command source. Facory faul seing BOP-2 (keypad) 2 Terminal 4 USS on BOP-2 link 5 USS on COM link 6 CB on COM link 2 P7 = 2 Possible Seings: 4 24 Baud 5 48 Baud 6 96 Baud 7 92 Baud Baud Baud 768 Baud 9375 Baud 2 52 Baud Sequence conrol Sepoin channel Moor conrol MICROMASTER Operaing Insrucions (Compac) BOP Terminals USS BOP link USS COM link CB COM link 6

29 Issue / Digial inpu (DIN) P7 =... P72 =... P73 =... P74 =... P75 =... P76 =... P77 = P78 = r722 P724 =... P725 =... Funcion digial inpu Terminal 5 Funcion digial inpu 2 Terminal 6 Funcion digial inpu 3 Terminal 7 Funcion digial inpu 4 Terminal 8 Funcion digial inpu 5 Terminal 6 Funcion digial inpu 6 Terminal 7 Funcion digial inpu 7 Via analog inpu, Terminal 3 Funcion digial inpu 8 Via analog inpu, Terminal CO/BO: Binary inpu values Displays saus of digial inpus. Debounce ime for digial inpus Defines debounce ime (filering ime) used for digial inpus. No debounce ime 2.5 ms debounce ime ms debounce ime ms debounce ime 6 Commissioning Possible Seings: Digial inpu disabled ON / OFF 2 ON + Reverse / OFF 3 OFF2 coas o sandsill 4 OFF3 quick ramp-down 9 Faul acknowledge 2 Reverse 3 MOP up (increase frequency) 4 MOP down (decrease frequency) 5 Fixed sepoin (Direc selecion) 6 Fixed sepoin (Direc selecion + ON) 7 Fixed sepoin (Binary coded selecion + ON) 25 DC brake enable 27 Enable PID 28 Bypass mode command inpu 29 Exernal rip 33 Disable addiional freq sepoin 99 Enable BICO parameerizaion ON > 3,9 V, OFF <,7 V DIN DIN8 2 PNP / NPN digial inpus Change-over (oggles) beween high acive (PNP) and low acive (NPN). This applies o all digial inpus simulaneously. NPN mode ==> low acive PNP mode ==> high acive DIN channel (e.g. DIN - PNP (P725 = )) Kl.9 P24 (PNP) Kl.28 V (NPN) PNP/NPN DIN... P725 () 24 V V Debounce ime: DIN... 3 P724 (3) 24 V T MICROMASTER 43 Operaing Insrucions (Compac) 29 & P7 r722 Pxxxx BI:... r722. CO/BO: Bin.inp.val 3 Funcion

30 6 Commissioning Issue / Digial oupus (DOUT) P73 =... P732 =... P733 =... r747 =... P748 =... BI: Funcion of digial oupu * Defines source of digial oupu. BI: Funcion of digial oupu 2 * Defines source of digial oupu 2. BI: Funcion of digial oupu 3 * Defines source of digial oupu 3. CO/BO: Sae of digial oupus Displays saus of digial oupus (also includes inversion of digial oupus via P748). Inver digial oupu Defines high and low saes of relay for a given funcion. DOUT channel Funcion xxxx.y rxxxx.y BI: Fc. of DOUT P73.C (52:3) P73 = xxxx.y Inver DOUTs... 7 P748 () Common Seings: Closed 52. Drive ready 52. Drive ready o run 52.2 Drive running 52.3 Drive faul acive 52.4 OFF2 acive 52.5 OFF3 acive 52.6 Swich on inhibi acive 52.7 Drive warning acive 52.8 Deviaion sepoin/acual value 52.9 PZD conrol (Process Daa Conrol) 52.A Maximum frequency reached 52.B Warning: Moor curren limi 52.C Moor holding brake (MHB) acive 52.D Moor overload 52.E Moor running direcion righ 52.F Inverer overload 53. DC brake acive 53. Ac. freq. f_ac > P267 (f_off) 53.2 Ac. freq. f_ac <= P8 (f_min) 53.3 Ac. curren r27 > P Ac. freq. f_ac > P255 (f_) 53.5 Ac. freq. f_ac <= P255 (f_) 53.6 Ac. freq. f_ac >= sepoin 53.7 Ac. Vdc r26 < P Ac. Vdc r26 > P A PID oupu r2294 == P2292 (PID_min) 53.B PID oupu r2294 == P229 (PID_max) MICROMASTER 43 3 Operaing Insrucions (Compac) - CO/BO: Sae DOUTs r747 r747. Relay : max. load capabiliy DC 3 V / 5 A AC 25 V / 2 A max. opening / closing ime 5 / ms in. 24 V max. ma Kl.9 COM NO NC Kl.2 Kl.9 or Kl.8 Kl.28

31 Issue / Selecion of frequency sepoin P =... P74 =... P76 =... Selecion of frequency sepoin No main sepoin MOP sepoin 2 Analog sepoin 3 Fixed frequency 4 USS on BOP-2 link 5 USS on COM link 6 CB on COM link 7 Analog sepoin 2 No main sepoin + MOP sepoin MOP sepoin + MOP sepoin 2 Analog sepoin + MOP sepoin... 6 Commissioning 76 CB on COM link + Analog sepoin 2 77 Analog sepoin 2 + Analog sepoin 2 NOTE In addiion o he main sepoin, a supplemenary sepoin can be enered using P Example P = 2 : P = 2 P7 = 755 P = 2 P75 = 5 MOP ADC FF USS BOP link USS COM link CB COM link ADC2 P76 P74 x P = 2 P = 2 BI: Disable addiional sepoin Disables addiional sepoin (ZUSW). P7 r755 P75 r5 Addional sepoin Main sepoin CI: Addiional sepoin scaling Defines he source o scale he addiional sepoin. Common seings: Scaling of. ( %) 755 Analog inpu sepoin 24 Fixed frequency sepoin 5 MOP sepoin CI: Main sepoin CO: Ac. ADC afer scal. [4h] CI: Addiional sepoin CO: Ac. Oupu freq. of he MOP Sepoin channel Sequence conrol Moor conrol MICROMASTER 43 Operaing Insrucions (Compac) 3 2 : :

32 6 Commissioning Issue / Analog inpu (ADC) P756 =... P757 =... P758 =... P759 =... P76 =... P76 =... P762 =... ADC ype Defines he analog inpu ype and acivaes he monioring funcion of he analog inpu. Unipolar volage inpu ( o + V) Unipolar volage inpu wih monioring ADC ( o V) OFF = [V], - V 2 Unipolar curren inpu ( o 2 ma) ON = [A], - 2 ma 3 Unipolar curren inpu wih monioring ADC2 ( o 2 ma) OFF = [V], - V 4 Bipolar volage inpu (- o + V) ON = [A], - 2 ma NOTE For P756 o P76, he following applies: Index : Analog inpu (ADC), erminals 3, 4 Index : Analog inpu 2 (ADC2), erminals, Value x of ADC scaling Value y of ADC scaling. % This parameer represens he value of x as a % of P2 (reference frequency). Value x2 of ADC scaling Value y2 of ADC scaling. % This parameer represens he value of x2 as a % of P2 (reference frequency). Widh of ADC deadband V Defines widh of deadband on analog inpu. P76 > < P758 < P76 > P758 > P76 % % ASPmax P76 P758 ASPmin V P759 2 ma MICROMASTER Operaing Insrucions (Compac) P76 4 h P757 P757 = P76 Delay, ADC signal loss ms Defines he delay ime beween he loss of he analog sepoin and faul message F8 being displayed. ADC channel KL3 ADC+ KL4 ADC DIP swich ADC ype A D V V P756 ADC ype P753 P757 P758 P759 P76 ADC scaling P756 Wire breakage sensing P76.7 V 3.9 V P77 r754 P P76 ADC dead zone P762 T r722 r722.6 r755 Pxxxx x % Sepoin Pxxxx V ma r752 F8 r75 Funcion 7

33 Issue / Analog oupu (DAC) P77 =... P773 =... P776 =... P777 =... P778 =... P779 =... P78 =... P78 =... CI: DAC Defines funcion of he - 2 ma analog oupu. 2 CO: Oupu frequency (scaled according o P2) 24 CO: Frequency inverer oupu frequency (scaled according o P2) 25 CO: Oupu volage (scaled according o P2) 26 CO: DC link volage (scaled according o P2) 27 CO: Oupu curren (scaled according o P22) NOTE For P77 o P78, he following applies: Index : Analog oupu (DAC), erminals 2, 3 Index : Analog oupu 2 (DAC2), erminals 26, 27 6 Commissioning Smooh ime DAC 2 ms Defines smoohing ime [ms] for analog oupu signal. This parameer enables smoohing for DAC using a PT filer. DAC ype Defines he analog oupu ype. Curren oupu Volage oupu NOTE P776 changes he scaling of r774 ( 2 ma V) Scaling parameers P778, P78 and he dead zone are always enered in 2 ma For he DAC as volage oupu, he DAC oupus mus be erminaed using a 5 Ω resisor Value x of DAC scaling. % Defines he oupu characerisic value x as a %. This parameer represens he lowes analog value as a % of P2x (depending on he seing of P77). Value y of DAC scaling This parameer represens he value for x in ma. Value x2 of DAC scaling. % Defines he oupu characerisic value x2 as a %. This parameer represens he lowes analog value as a % of P2x (depending on he seing of P77). MICROMASTER 43 Operaing Insrucions (Compac) 33 ma 2 P78 y2 P78 P778 Value y2 of DAC scaling This parameer represens he value for x2 in ma. Widh of DAC deadband Ses widh of deadband in [ma] for analog oupu. y P777 x 2 P779 % % x 2 2

34 6 Commissioning Issue / Moor poeniomeer (MOP) P3 =... P32 =... P4 =... Sepoin memory of he MOP Saves las moor poeniomeer sepoin (MOP) ha was acive before OFF command or power down. MOP sepoin will no be sored MOP sepoin will be sored (P4 is updaed) Inhibi negaive MOP sepoins Neg. MOP sepoin is allowed Neg. MOP sepoin inhibied Sepoin of he MOP Deermines sepoin for moor poeniomeer conrol. MOP ramp-up and ramp-down imes are defined by he parameers P2 and P2. Possible parameer seings for he selecion of MOP: DIN BOP-2 USS on BOP link USS on COM link CB Fixed frequency (FF) Selecion P79 =, P7 = 2, P = or P79 =, P7 = 2 P79 =, P7 =, P = or P79 =, P7 = or P79 = P79 =, P7 = 4, P = or P79 =, P7 = 4 or P79 = 4 P79 =, P7 = 5, P = or P79 =, P7 = 5 or P79 = 5 P79 =, P7 = 6, P = or P79 =, P7 = 6 or P79 = 6 MOP up P72 = 3 (DIN2) UP buon USS conrol word r232 Bi3 USS conrol word r236 Bi3 CB conrol word r29 Bi3 MOP down P73 = 4 (DIN3) DOWN buon USS conrol word r232 Bi4 USS conrol word r236 Bi4 CB conrol word r29 Bi4 The fixed frequencies (P - P6) can be seleced using he digial inpus (sandard case), serial communicaion inerfaces (pors) as well as using any BiCo parameer. For he digial inpus, he fixed frequencies can be seleced using parameer P7x "funcion, digial inpu" (sandard mehod) as well as also r722 "saus, digial inpus" (BiCo mehod). When selecing fixed frequencies using digial inpus, he following applies: Sandard mehod ==> P7x = 5, 6, 7 5 = direc selecion (binary-coded) In his paricular mode, he appropriae digial inpu always selecs he associaed fixed frequency, e.g.: Digial inpu 3 = selecs fixed frequency 3. If several inpus are simulaneously acive, hen hese are summed. An ON command is addiionally required. 6 = Direc selecion + ON command (binary-coded + On / Off) In his mode, he fixed frequencies are seleced as for 5, however hese are combined wih an ON command. 7 = Binary coded selecion + ON command (BCD-coded + On/ Off) The BCD-coded operaing mode is effecive for digial inpus o 6. BiCo mehod ==> P7x = 99, P2x = 722.x, P6 =, 2, 3 MICROMASTER Operaing Insrucions (Compac) 5. Hz

35 Issue /6 P =... P2 =... P3 =... P4 =... P5 =... P6 =... P7 =... P8 =... P9 =... P =... P =... P2 =... P3 =... P4 =... P5 =... P6 =... P7 =... P8 =... P9 =... P25 =... P27 =... Fixed frequency Can be direcly seleced via DIN (P7 = 5, 6) Fixed frequency 2 Can be direcly seleced via DIN2 (P72 = 5, 6) Fixed frequency 3 Can be direcly seleced via DIN3 (P73 = 5, 6) Fixed frequency 4 Can be direcly seleced via DIN4 (P74 = 5, 6) Fixed frequency 5 Can be direcly seleced via DIN5 (P75 = 5, 6) Fixed frequency 6 Can be direcly seleced via DIN6 (P76 = 5, 6) Fixed frequency 7 Fixed frequency 8 Fixed frequency 9 Fixed frequency Fixed frequency Fixed frequency 2 Fixed frequency 3 Fixed frequency 4 Fixed frequency 5 Fixed frequency code - Bi Defines he selecion mehod for fixed frequencies. Fixed frequency code - Bi Fixed frequency code - Bi 2 Fixed frequency code - Bi 3 Fixed frequency code - Bi 4 Fixed frequency code - Bi 5 6 Commissioning Direc selecion 2 Direc selecion + ON command 3 Binary coded selecion + ON command NOTE For seings 2 and 3, all parameers P6 o P9 mus be se o he seleced value so ha he drive inverer acceps he ON command. Direc selecion 2 Direc selecion + ON command. Hz 5. Hz. Hz 5. Hz 2. Hz 25. Hz 3. Hz 35. Hz 4. Hz 45. Hz 5. Hz 55. Hz 6. Hz 65. Hz 65. Hz MICROMASTER 43 Operaing Insrucions (Compac) 35

36 6 Commissioning Issue / Ramp funcion generaor (RFG) P9 =... P92 =... P93 =... P94 =... P =... P2 =... P2 =... P3 =... P3 =... P32 =... P33 =... P34 =... P35 =... Skip frequency (enered in Hz). Hz Defines skip frequency, which avoids effecs of mechanical resonance and suppresses frequencies wihin +/- p (skip frequency bandwidh). Skip frequency 2 Skip frequency 3 Skip frequency 4 Skip frequency bandwidh (enered in Hz) Ramp-up ime (eners he acceleraing ime in s) Ramp-down ime (eners he deceleraion ime in s). Hz. Hz. Hz 2. Hz. s. s p82 (f max ) p9 Skip frequency p Skip frequency bandwidh MICROMASTER Operaing Insrucions (Compac) f f ou f p2 p2 Rump-up iniial rounding ime. s f (enered in s) f 2 Ramp-up final rounding ime. s (enered in s) Rump-down iniial rounding ime. s (enered in s) Ramp-down final rounding ime. s f (enered in s) P3 P3 P32 P33 up down Rounding ype Coninuous smoohing The rounding imes are recommended as Disconinuous smoohing abrup responses can be avoided herefore reducing sress and damage o he mechanical sysem. The ramp-up and ramp-down imes are exended by he componen of he rounding ramps. OFF3 ramp-down ime 5. s Defines ramp-down ime from maximum frequency o sandsill for OFF3 command. f in

37 Issue / Reference/limi frequencies P8 =... P82 =... P2 =... P2 =... P22 =... P23 =... 6 Commissioning Min. frequency (enered in Hz). Hz Ses minimum moor frequency [Hz] a which moor will run irrespecive of frequency sepoin. If he sepoin falls below he value of p8, hen he oupu frequency is se o p8 aking ino accoun he sign. Max. frequency (enered in Hz) 5. Hz Ses maximum moor frequency [Hz] a which moor will run irrespecive of he frequency sepoin. If he sepoin exceeds he value p82, hen he oupu frequency is limied. The value se here is valid for boh clockwise and aniclockwise roaion. Reference frequency (enered in Hz) 5. Hz The reference frequency in Herz corresponds o a value of %. This seing should be changed if a maximum frequency of higher han 5 Hz is required. I is auomaically changed o 6 Hz if he sandard 6 Hz frequency was seleced using p. NOTE This reference frequency effecs he sepoin frequency as boh he frequency sepoins via USS as well as via PROFIBUS (FB) (4H hex % p2) refer o his value. Reference volage (enered in V) V The reference volage in Vol (oupu volage) corresponds o a value of %. NOTE This seing should only be changed if i is necessary o oupu he volage wih a differen scaling. Reference curren (enered in A). A The reference curren in Amps (oupu curren) corresponds o a value of %. Facory seing = 2 % of he raed moor curren (P35). NOTE This seing should only be changed if i is necessary o oupu he curren wih a differen scaling. Reference orque (enered in Nm).2 Nm The reference orque in Nm corresponds o a value of %. Facory seing = 2 % of he raed moor orque a a consan moor orque deermined from he appropriae moor daa. NOTE This seing should only be changed if i is necessary o oupu he orque wih a differen scaling. MICROMASTER 43 Operaing Insrucions (Compac) 37

38 6 Commissioning Issue / Inverer proecion P29 =... P292 =... P295 =... Inverer overload reacion Selecs reacion of inverer o an inernal over-emperaure. Reduce oupu frequency Trip (F4) 2 Reduce pulse frequency and oupu frequency 3 Reduce pulse frequency hen rip (F4) r36 r37 Inverer monioring i 2 P294 Hea sink emperaure P292 IGBT emperaure P292 Inverer overload reacion P29 i_max conrol f_pulse conrol A54 A55 A56 F4 F5 Inverer emperaure warning 5 C Defines he emperaure difference (in ºC) beween he overemperaure rip hreshold and he warning hreshold of he inverer. The rip hreshold is sored inernally by he inverer and canno be changed by he user. Temperaure warning hreshold of inverer T T warn = T rip - P292 Temperaure Hea sink IGBT MICROMASTER Operaing Insrucions (Compac) warn : Temperaure shudown hreshold of inverer T rip : MM43, Frame Size C D - E F C 95 C 9 C 4 C 45 C 45 C Delay, fan shudown s This defines he delay ime in seconds beween powering down he frequency inverer and hen powering-down he fan. A seing of means ha he fan is immediaely shu down (powered-down).

39 Issue / Moor proecion P335 =... P6 =... P64 =... P6 =... P64 =... 6 Commissioning In addiion o he hermal moor proecion, he moor emperaure is also included in he adapaion of he moor equivalen circui diagram daa. For MM43 he moor emperaure can only be measured using a KTY84 sensor. For he parameer seing P6 =,, he moor emperaure is calculaed / esimaed using he hermal moor model. If he frequency inverer is permanenly supplied wih an exernal 24V volage, hen he moor emperaure is also racked/correced using he moor emperaure ime consan even when he line supply volage is swiched-ou. Moor cooling (Selecs moor cooling sysem used) Self-cooled: Using shaf mouned fan aached o moor Force-cooled: Using separaely powered cooling fan 2 Self-cooled and inernal fan 3 Force-cooled and inernal fan Moor emperaure sensor Selecs he moor emperaure sensor. No sensor PTC hermisor (PTC) 2 KTY84 5 V ADC PTC KTY T = 4 s Faul F5 Signal loss deecion Equivalen circui daa Power dissipaion P V,mo 2 P6 P6 = 2 No sensor PTC KTY Thermal moor model r63 r632 P64 MICROMASTER 43 Operaing Insrucions (Compac) 39 ϑ V & r633 r35 r52 Bi3 Moor emp. reacion P6 Alarm hreshold, moor overemperaure 3. C Defines he alarm hreshold for he moor overemperaure proecion. This hreshold, where eiher a shudown (rip) or Imax reducion is iniiaed (P6) always lies % above he alarm hreshold. ϑ ϑ warn : rip =. ϑwarn =. P64 Warning hreshold (P64) ϑ rip : Trip hreshold (max. permissible emperaure) The alarm hreshold should be a leas 4 C greaer han he ambien emperaure P625. P64 P C Inverer emperaure reacion Defines reacion when moor emperaure reaches warning hreshold. No reacion, warning only Warning and I max reducion (resuls in a lower oupu frequency) 2 Warning and rip (F) Moor overload facor [%] 5. % Defines moor overload curren limi in [%] relaive o p35 (raed moor curren). Limied o maximum inverer curren or o 4 % of raed moor curren (p35), whichever is he lower. 2

40 6 Commissioning Issue / Encoder P4 =... P48 =... P492 =... P494 =... Selec encoder ype The able shows he values of P4 as a funcion of he Selecs he encoder ype. number of racks: Inhibied Single-rack pulse encoder Parameer Terminal Track Encoder oupu 2 Two-rack pulse encoder P4 = A single ended For hoising gear applicaions (4-quadran operaion!), a 2-rack encoder mus be used. A AN differenial P4 = 2 MICROMASTER 43 4 Operaing Insrucions (Compac) A B A AN B BN single ended differenial In order o guaranee reliable operaion, he DIP swiches on he encoder module mus be se as follows depending on he encoder ype (TTL, HTL) and encoder oupu: Type TTL (e.g. XP8-2) HTL (e.g. XP8-) Oupu single ended differenial Encoder pulses per revoluion Specifies he number of encoder pulses per revoluion. p48 x rpm f max > f = 6 Allowed speed difference. Hz Parameer P492 defines he frequency hreshold for he loss of he encoder signal (faul F9). CAUTION p492 = (no monioring funcion): Wih p492 =, he loss of he encoder signal a high frequency as well as a a low frequency is de-acivaed. As a resul, he sysem does no monior for he loss of he encoder signal. Delay speed loss reacion ms P492 is used o deec he loss of he encoder signal a low frequencies. If he moor speed is less han he value of P492, he loss of he encoder signal is deermined using an appropriae algorihm. P494 defines he delay ime beween deecing he loss of he speed signal and iniiaing he appropriae response. CAUTION p494 = (no monioring funcion): Wih p494 =, he loss of he encoder signal a low frequencies is de-acivaed. As a resul, a hese frequencies, a loss of he encoder signal is no deeced (loss of he encoder signal a high frequency remains acive as long as parameer p492 > ). 24

41 Issue / V/f conrol P3 =... 6 Commissioning Conrol mode The conrol ype is seleced using his parameer. For he "V/f characerisic" conrol ype, he raio beween he frequency inverer oupu volage and he frequency inverer oupu frequency is defined. V/f wih linear V/f wih FCC 2 V/f wih parabolic characerisic 3 V/f wih programmable characerisic ( P32 P325) P3 =... Coninuous boos (enered in %) 5. % Volage boos as a % relaive o P35 (raed moor curren) and P35 (saor resisance). P3 is valid for all V/f versions (refer o P3). A low oupu frequencies, he effecive resisance values of he winding can no longer be negleced in order o mainain he moor flux. V Vmax Vn (P34) V ConBoos, acual V V ConBoos,5 Boos volage Boos Oupu volage Normal V/f (P3 = ) f Boos,end fn (P36) (P3) Linear V/f f max (P82) MICROMASTER 43 Operaing Insrucions (Compac) 4 ON OFF f P3 acive f Validiy range P3 =... Acceleraion boos (enered in %). % Volage boos for acceleraing/braking as a % relaive o P35 and P35. P3 only resuls in a volage boos when ramping-up/ramp-down and generaes an addiional orque for acceleraing/braking. Conrary o parameer P32, ha is only acive for he s acceleraion operaion afer he ON command, P3 is effecive each ime ha he drive acceleraes or brakes. V Vmax Vn (P34) V AccBoos, V AccBoos,5 V is Boos-Spannung Boos Ausgangsspannung U/f normal (P3 = ) f Boos,end fn (P36) (P3) fmax (P82) ON OFF f f P3 akiv Güligkeisbereich

42 6 Commissioning Issue /6 P32 =... Saring boos (enered in %). % Volage boos when saring (afer an ON command) when using he linear or square-law V/f characerisic as a % relaive o P35 (raed moor curren) or P35 (saor resisance). The volage boos remains acive unil ) he sepoin is reached for he firs ime and 2) he sepoin is reduced o a value ha is less han he insananeous ramp-funcion generaor oupu. P32 =... P32 =... P322 =... P323 =... P324 =... P325 =... P333 =... P335 =... P338 =... Programmable V/f freq.. Hz coord. Ses V/f coordinaes (P32/32 o P324/325) o define V/f characerisic. Programmable. V/f vol. coord. Programmable V/f freq. coord. 2 Programmable V/f vol. coord. 2 Programmable V/f freq. coord. 3 Programmable V/f vol. coord. 3. Hz. Hz. Hz. Hz. Hz P3[%] r395[%] P3[V] = P34[V] [%] [%] MICROMASTER Operaing Insrucions (Compac) V V max r7 V n P34 P325 P323 P32 P3 f Hz Saring frequency for FCC. % (enered as a %) Defines he FCC saring frequency as a funcion of he raed moor frequency (P3). ffcc = P3 P333 ffcc + Hys = P3 ( P % ) NOTE The consan volage boos P3 is coninually decreased analog o swiching-in FCC. Slip compensaion. % (enered in %) Dynamically adjuss oupu frequency of inverer so ha moor speed is kep consan independen of moor load. Resonance damping gain V/f Defines resonance damping gain for V/f. V max = f(v dc, M max ) f P32 Swich-over f2 P322 FCC V/f P335 f3 P324 f n P3 f FCC Range of slip compensaion : % 6 % % f max P82 f FCC+Hys % f f f ou f N.

43 Issue / Inverer-specific Funcions Flying sar P2 =... P22 =... P23 =? 6 Commissioning Flying sar Sars inverer ono a spinning moor by rapidly changing he oupu frequency of he inverer unil he acual moor speed has been found. Flying sar disabled Flying sar is always acive, sar in direcion of sepoin 2 Flying sar is acive if power on, faul, OFF2, sar in direcion of sepoin 3 Flying sar is acive if faul, OFF2, sar in direcion of sepoin 4 Flying sar is always acive, only in direcion of sepoin 5 Flying sar is acive if power on, faul, OFF2, only in direcion of sepoin 6 Flying sar is acive if faul, OFF2, only in direcion of sepoin Moor-curren: Flying sar (enered in %) Defines search curren used for flying sar. Search rae: Flying sar (enered in %) % Ses facor by which he oupu frequency changes during flying sar o synchronize wih urning moor Auomaic resar P2 =... Auomaic resar Configures auomaic resar funcion. Disabled Trip rese afer power on 2 Resar afer mains blackou 3 Resar afer mains brownou or faul 4 Resar afer mains brownou 5 Resar afer mains blackou and faul 6 Resar afer mains brown/blackou or faul MICROMASTER 43 Operaing Insrucions (Compac) 43 %

44 6 Commissioning Issue / Holding brake P25 =... Series / commissioning for hazardous loads lower he load o he floor when replacing he frequency inverer, preven (inhibi) he frequency inverer from conrolling he moor holding brake (MHB) secure he load or inhibi he moor holding brake conrol (so ha he brake canno be conrolled) and hen and only hen carry-ou quick commissioning / parameer download using he PC-based ool (STARTER) Parameerize he weigh equalizaion for hoising gear applicaions magneizing ime P346 greaer han zero min. frequency P8 should approximaely correspond o he moor slip r33 (P8 r33) Adap he volage boos o he load (P3, P3) I is no sufficien o jus selec he saus signal r52 bi 2 "moor holding brake acive" in P73 P733. In order o acivae he moor holding brake, in addiion, parameer P25 mus be se o. I is no permissible o use he moor holding brake as operaing brake. The reason for his is ha he brake is generally only dimensioned/designed for a limied number of emergency braking operaions. The brake closing / opening imes can be aken from he appropriae manual. The following ypical values have been aken from Moor Caalog M 23/24, Page 2/5: Moor size Brake ype Opening ime [ms] Closing ime [ms] 63 2LM8 5-NAxx LM8 5-2NAxx LM8-3NAxx LM8 2-4NAxx LM8 4-5NAxx LM8 6-6NAxx LM8-7NAxx LM8 26-8NAxx LM8 35-NAxx LM8 4-NAxx Holding brake enable Enables/disables holding brake funcion (MHB). Moor holding brake disabled Moor holding brake enabled NOTE The following mus apply when conrolling he brake relay via a digial oupu: P73 = 52.C (= 52.2) (refer o Secion "Digial oupus (DOUT)"). MICROMASTER Operaing Insrucions (Compac)

45 Issue /6 P73=52.C P748 = P26 =... P27 =... BI: Fc digial oupu 52.3 Defines he source for digial oupu. NOTE The brake relay can also be conrolled from anoher digial oupu (if his is available) or using a disribued I/O module. Analog o DOUT, i should be guaraneed ha he I/Os are conrolled by he saus bi MHB acive. Invering digial oupus This parameer allows he signals o be oupu o be invered. DOUT channel Funcion xxxx.y rxxxx.y BI: Fc. of DOUT P73.C (52:3) P73 = xxxx.y Inver DOUTs... 7 P748 () 6 Commissioning Frequen seings: Closed 52. Ready o power-up 52. Ready 52.2 Drive operaional 52.3 Faul presen 52.4 OFF2 acive (presen) 52.5 OFF3 acive (presen) 52.6 Power-on inhibi acive (presen) 52.7 Alarm acive (presen) 52.8 Deviaion, sepoin/acual value 52.9 PZD / PLC conrol 52.A Maximum frequency reached 52.B Alarm: Moor curren limi 52.C Moor holding brake acive 52.D Moor overload 52.E Moor dir. of roaion, clockwise 52.F Frequency inverer overload 53. DC brake acive 53. Acual freq. f_ac > P267 (f_off) : : MICROMASTER 43 Operaing Insrucions (Compac) 45 - CO/BO: Sae DOUTs r747 r747. Relay : max. load capabiliy DC 3 V / 5 A AC 25 V / 2 A max. opening / closing ime 5 / ms in. 24 V max. ma Kl.9 COM NO NC Kl.2 Kl.9 or Kl.8 Kl.28 Holding brake release delay (enered in s). s Defines he ime inerval during which he frequency inverer runs wih he min. frequency p8 afer magneizing, before he ramp-up sars. P26 brake opening ime + relay opening ime Holding ime afer ramp-down (enered in s). s Defines ime for which inverer runs a minimum frequency (p8) afer ramping down. P27 brake closing ime + relay closing ime

46 6 Commissioning Issue / DC brake P23 =... P232 =... P233 =... BI: Enabling he DC brake This enables DC braking using a signal ha was used from an exernal source. The funcion remains acive as long as he exernal inpu signal is acive. DC braking causes he moor o quickly sop by injecing a DC curren BI: Enable DC brk. P23.C (:) f f* DC braking acive r53 Bi i P347 DC braking Noe: DC brake can be applied in drive saes r2 =, 4, 5 MICROMASTER Operaing Insrucions (Compac) f_se f_ac DC braking curren (enered in %) Defines level of DC curren in [%] relaive o raed moor curren (P35). Duraion of DC braking (enered in s) s Defines duraion for which DC injecion braking is o be acive following an OFF or OFF3 command. ON OFF/OFF3 OFF2 f P234 DC braking acive r53 Bi P347 OFF2 DC braking P233 %

47 Issue /6 P234 =... 2 ON OFF/OFF3 OFF2 f P234 DC braking acive r53 Bi OFF ramp P347 OFF2 DC braking P233 DC braking sar frequency (enered in Hz) Ses he sar frequency for he DC brake Compound braking 6 Commissioning P236 =... Compound braking curren (enered in %) % Defines DC level superimposed on AC waveform afer exceeding DC-link volage hreshold of compound braking. The value is enered in [%] relaive o raed moor curren (P35). (see also 6.3."). If P254 = : Compound braking swich-on level U =.3 2 Vmains =.3 2 P2 DC_Comp oherwise : Compound braking swich-on level =.98 r242 f u i DC-link P236 = Wihou Compound braking f_se f_ac MICROMASTER 43 Operaing Insrucions (Compac) 47 f i u DC-link U DC_Comp OFF2 U DC_Comp P236 > Wih Compound braking f_se f_ac 65 Hz

48 6 Commissioning Issue / Vdc conroller P24 =... P254 = Bypass P26 =... Configuraion of Vdc conroller Enables / disables Vdc conroller. Vdc conroller disabled Vdc-max conroller enabled Auo deec Vdc swich-on levels Enables/disables auo-deecion of swich-on V DC_max -conroller acive levels for Vdc conrol funcionaliies. A9 Disabled r56 Bi4 Enabled MICROMASTER Operaing Insrucions (Compac) V DC r242 Bypass is used o described he condiion when a moor is ran alernaively beween a mains supply and he inverer. For example, he bypass circui can be used o swich over from he inverer o a mains supply when he inverer is fauly. This funcion can also be used o ramp-up a large roaion mass using he inverer and hen, a he correc speed, swiching over o he mains supply. Bypass conrol Selecs he possible sources for conacor changeover conrol. Bypass disabled Conrolled by inverer rip 2 Conrolled by P266 3 Conrolled by P266 or inverer rip 4 Conrolled by ac. frequency = P265 5 Conrolled by ac. frequency = P265 or inverer rip 6 Conrolled by ac. frequency = P265 or P266 7 Conrolled by ac. frequency = P265 or P266 or inverer rip NOTE Flying sar P2 should be enabled in cases where he moor may sill be urning afer swich-over from bypass-mode o inverer-mode. Mains Relay oupus Mechanical inerlock f Conacors f ac fse

49 Issue /6 r26 P262 =... P263 =... P264 =... P265 =... P266 =... BI: Fc. of DOUT P73.C (52:3) f max + 2f Slip f Mains f se,inverer r26 Bi r26 Bi f P264 P262 P263 P262 6 Commissioning MICROMASTER 43 Operaing Insrucions (Compac) 49 f Moor f Flying sar BO: Bypass saus word Oupu word from he bypass feaure ha allows exernal connecions o be made. Bi Moor supplied by inverer NO YES Bi Moor supplied by mains NO YES Bypass dead ime. s P262 is he inerlock ime beween swiching one conacor OFF, and he oher ON. Is minimum value should no be smaller han he moor demagneizaion ime P347. De-Bypass ime. s This delay imer is used as a delay for all sources of swichover from bypass o inverer conrol. If he condiion for swiching from bypass is removed hen his imer is rese, and mus run hrough again before bypass will occur. Bypass ime. s This delay imer is used as a delay for all sources of swichover from inverer conrol o bypass. If he condiion for swiching o bypass is removed hen his imer is rese, and mus run hrough again before bypass will occur. Bypass frequency Bypass frequency. BI: Bypass command = Digial inpu 722. = Digial inpu 2 Bypass Conrol P26 can be conrolled by an exernal = Digial inpu 3 swich which is conneced o he inverer. The P266 BI: = Digial inpu 4 Bypass command selecs he inerface (e.g. DIN, USS or CB) = Digial inpu 5 from which he signal originaes = Digial inpu = Digial inpu = Digial inpu 8 5. Hz

50 6 Commissioning Issue / Load orque monioring P28 =... P282 =... P283 =... P284 =... P285 =... P286 =... P287 =... P288 =... P289 =... P29 =... P292 =... This funcion moniors he ransmission of force beween a moor and driven load wihin a defined frequency range. Typical applicaions include, for example, deecing when a ransmission bel breaks or deecing when a conveyor bel is in an overload condiion. For he load orque monioring, he acual frequency/orque acual value is compared o a programmed frequency/orque characerisic (refer o P282 P29). Depending on P28, he sysem moniors wheher he permissible orque curve is eiher exceeded or fallen below. If he acual value lies ouside he olerance bandwidh, hen afer he delay ime P292 has expired, eiher alarm A952 is oupu or faul F452. Bel failure deecion mode Parameer P28 acivaes or de-acivaes he load orque monioring and defines he response o a load orque faul. Bel failure deecion disabled Warning: Low orque / frequency 2 Warning: High orque / frequency 3 Warning: High / low orque / frequency 4 Trip: Low orque / frequency 5 Trip: High orque / frequency 6 Trip: High / low orque / frequency Bel hreshold frequency 5. Ses a frequency hreshold for comparing acual orque o orque he envelope for bel failure deecion. Bel hreshold frequency 2 3. Ses a frequency hreshold 2. Bel hreshold frequency 3 5. Ses a frequency hreshold 3. Upper orque hreshold Upper limi hreshold value for comparing acual orque. Lower orque hreshold. Lower limi hreshold value for comparing acual orque. Upper orque hreshold Upper limi hreshold value 2 for comparing acual orque. Lower orque hreshold 2. Lower limi hreshold value 2 for comparing acual orque. Upper orque hreshold Upper limi hreshold value 3 for comparing acual orque. Lower orque hreshold 3. Lower limi hreshold value 3 for comparing acual orque. Time delay for bel failure P292 defines a delay before warning/rip becomes acive. I is used o eliminae evens caused by ransien condiions. I is used for boh mehods of faul deecion. MICROMASTER 43 5 Operaing Insrucions (Compac)

51 Issue /6 P289 Upper orque hreshold 3 P29 Lower orque hreshold 3 P287 Upper orque hreshold 2 P288 Lower orque hreshold 2 P285 Upper orque hreshold P286 Lower orque hreshold Torque [Nm] P8 Min. frequency Boundary zones De-acivaed monioring 6 Commissioning P82 Max. frequency Frequency P283 [Hz] P282 Threshold frequency 2 P284 Threshold frequency Threshold frequency 3 Envelope curve Acive monioring MICROMASTER 43 Operaing Insrucions (Compac) 5

52 6 Commissioning Issue / PID conroller P22 =... P2253 =... P2254 =... P2257 =... P2258 =... P2264 =... P2267 =... P2268 =... r2273 =... P2274 =... P228 =... P2285 =... P229 =... P2292 =... Process values can be conrolled via PID conrol (e.g. pressure, liquid level). The process sepoin (PID sepoin) can be a fixed sepoin (e.g. PID-FF) or an analog sepoin (e.g. analog inpu). The curren value of he process is deermined by a sensor, which is conneced o he inverer via an analog inpu. NOTE PID-FF or PID-MOP are build up like FF (refer o Secion 6.3.9) or MOP (refer o Secion 6.3.8). The parameers of PID-FF are in he parameer range P22 - P2228. For he PID-MOP parameers he range P223 - r225 is valid. BI: Enable PID conroller. PID mode Allows user o enable/disable he PID conroller. Seing o enables he PID conroller. Seing auomaically disables normal ramp imes se in P2 and P2 and he normal frequency sepoins. CI: PID sepoin Defines sepoin source for PID sepoin inpu. CI: PID rim source. Selecs rim source for PID sepoin. This signal is muliplied by he rim gain and added o he PID sepoin. Ramp-up ime for PID sepoin Ses he ramp-up ime for he PID sepoin. Ramp-down ime for PID sepoin Ses ramp-down ime for PID sepoin. CI: PID feedback Selecs he source of he PID feedback signal. Max. value for PID feedback Ses he upper limi for he value of he feedback signal in [%]. Min. value for PID feedback Ses lower limi for value of feedback signal in [%]. CO: PID error Displays PID error (difference) signal beween sepoin and feedback signals in [%]. PID derivaive ime Ses PID derivaive ime. P2274 = : The derivaive erm does no have any effec (i applies a gain of ). PID proporional gain Allows user o se proporional gain for PID conroller. PID inegral ime Ses inegral ime consan for PID conroller. PID oupu upper limi Ses upper limi for PID conroller oupu in [%]. PID oupu lower limi Ses lower limi for he PID conroller oupu in [%]. MICROMASTER Operaing Insrucions (Compac).. s. s %. %. 3.. s. %. %

53 Issue /6 PID conroller srucure PID MOP ADC PID FF USS BOP link USS COM link CB COM link ADC2 P2254 P2253 P2264 P22 PID SUM PID PT P2265 P2257 P2258 PID RFG 6 Commissioning MICROMASTER 43 Operaing Insrucions (Compac) 53 P226 PID PT P2269 P227 PID SCL P227 P228 P2285 PID PID PID Oupu Moor conrol Example Parameer Parameer ex Example P22 BI: Enable PID conroller P22 =. PID conroller acive P2253 CI: PID sepoin P2253 = 2224 PID-FF P2264 CI: PID feedback P2264 = 755 ADC P2267 Max. PID feedback P2267 Adap o he applicaion P2268 Min. PID feedback P2268 Adap o he applicaion P228 PID proporional gain P228 Deermined by opimizing P2285 PID inegral ime P2285 Deermined by opimizing P229 PID oupu upper limi P229 Adap o he applicaion P2292 PID oupu lower limi P2292 Adap o he applicaion Saging P237 =... P237 =... Moor saging allows he conrol of up o 3 addiional saged pumps or fans, based on a PID conrol sysem. The complee sysem comprises a variable-speed pump/fan ha is conrolled by he drive inverer, and a maximum of 3 addiional fixed-speed pumps/fans, ha are conrolled via conacors or moor sarers. The conacors or moor sarer are conrolled by oupus from he inverer. The diagram below shows a ypical pumping sysem. A similar sysem could be se up using fans and air ducs, insead of pumps and pipes. Moor saging sop mode Using his parameer, he sop mode of exernal moors M - M3 is defined for an OFF command. Normal sop Sequence sop Saging-Configuraion Selecs configuraion of exernal moors (M, M2, M3). Moor saging disabled M = X 2 M = X, M2 = X 3 M = X, M2 = 2X X... x power 4 M = X, M2 = X, M3 = X 2X... 2x power 5 M = X, M2 = X, M3 = 2X 3X...3x power 6 M = X, M2 = 2X, M3 = 3X 7 M = X, M2 = X, M3 = 3X 8 M = X, M2 = 2X, M3 = 3X

54 6 Commissioning Issue /6 Mains Inverer Moor Sarers MV M M2 M3 Pressure Sensor To Inverer PID Inpu To Inverer PID Inpu MV - Variable speed moor M2 - Moor swiched wih relay 2 M - Moor swiched wih relay M3 - Moor swiched wih relay 3 By defaul he moor sarers are conrolled from relay oupus (DOUT,2,3). Saging When he inverer is running a maximum frequency (P82), and he PID feedback indicaes ha a higher frequency is required, he inverer swiches on (sages) one of he relay conrolled moors M o M3. The drive inverer simulaneously ramps-down o he saging frequency (P2378); in so doing, an aemp is made o keep he conrolled variable as consan as possible. Therefore, during he saging process, PID conrol is suspended (see P2378 and diagram below). Saging of exernal moors (M, M2, M3) Swich-on P237 = M M M M M M M 2 - M M+M2 M+M2 M+M2 M+M2 M+M2 M+M2 3 - M M2 M+M2 M+M2 M+M2 M+M2 M+M2 4 - M M+M2 M+M2+M3 M+M2+M3 M+M2+M3 M+M2+M3 M+M2+M3 5 - M M3 M+M3 M+M2+M3 M+M2+M3 M+M2+M3 M+M2+M3 6 - M M2 M+M2 M2+M3 M+M2+M3 M+M2+M3 M+M2+M3 7 - M M+M2 M3 M+M3 M+M2+M3 M+M2+M3 M+M2+M3 8 - M M2 M3 M+M3 M2+M3 M+M2+M3 M+M2+M3 De-saging When he inverer is running a minimum frequency (P8), and he PID feedback indicaes ha a lower frequency is required, he inverer swiches off (de-sages) one of he relay conrolled moors M o M3. In his paricular case, he drive inverer ramps down from he minimum frequency o he saging frequency (P2378) ouside he PID closed-loop conrol (see P2378 and diagram below). De-saging of exernal moors (M, M2, M3) Swich-off P237 = M M+M2 M M+M2 M2 M M+M2+M3 M2+M M M+M2+M3 M3+M M3 M M+M2+M3 M3+M2 M2+M M2 M M+M2+M3 M3+M M3 M2+M M M+M2+M3 M3+M2 M3+M M3 M2 M - - MICROMASTER Operaing Insrucions (Compac)

55 Issue /6 6 Commissioning Moor saging cycling P2372 =... Enables moor cycling for he moor saging feaure. Disabled Enabled When acivaed (P2372 = ), hen he selecion of he moor, ha is o be swiched-in or swiched-ou, depends iniially on he operaing hours couner P238. This means: When swiching-in a moor, he moor wih he lowes operaing hours, is always seleced, and When swiching-ou a moor, he moor wih he highes operaing hours, is always swiched-ou. Wih he same saus of he operaing hours couner, he moors are swiched-in/swichedou corresponding o he seings in parameer P237. Moor saging hyseresis 2. % P2373 =... P2373 as a percenage of PID sepoin ha PID error P2273 mus be exceeded before saging delay sars. Moor saging delay 3 s P2374 =... The saging delay ime is se in his parameer. This means ha before an addiional moor is swiched-in, he sysem deviaion mus be presen for a leas he se ime. Moor desaging delay 3 s P2375 =... The de-saging delay ime is se in his parameer. This means ha before an addiional moor can be swiched-ou, he sysem deviaion mus be presen for a leas he se ime. Moor saging delay override 25 % P2376 =... If he sysem deviaion exceeds he value se in his parameer, hen exernal moors are insananeously (wihou any delay) swiched-in or swiched-ou. Moor saging lockou imer 3 s P2377 =... For he ime se in his parameer, afer swiching-in and swiching-ou exernal moors, furher insananeous swiching-in/swiching-ou is prevened corresponding o ha of P2376. This prevens a second saging even immediaely afer a firs, being caused by he ransien condiions afer he firs saging even. Moor saging frequency f_s [%] 5 % P2378 =... The se frequency corresponds o he drive inverer oupu frequency ha is approached, afer he saging / de-saging delay ime has expired along he up and down ramps. Afer he saging frequency has been reached, he drive inverer conrols he relay oupus o swich-in / swich-ou moors M - M3. Saging: f P82 se f P2378 P82 % P2373 r2379 Bi2 Bi Bi Condiion for saging: f ac PID a f ac b PID c a b P82 P2373 > P2374 MICROMASTER 43 Operaing Insrucions (Compac) 55 P2374 y P2 P2378 y = P2

56 6 Commissioning Issue /6 r2379 P238 =... Desaging: P2378 P82 f se f P8 % -P2373 r2379 Bi2 Bi Bi Condiion for desaging: f ac PID a f ac P8 b PID -P2373 c a b > P2375 MICROMASTER Operaing Insrucions (Compac) P2375 x P2 P2378 P8 x = P2 P82 CO/BO: Moor saging saus word Oupu word from he moor saging feaure ha allows exernal connecions o be made. Bi Sar moor NO YES Bi Sar moor 2 NO YES Bi2 Sar moor 3 NO YES Moor saging hours run. h Displays hours run for exernal moors. To rese he running hours, se he value o zero, any oher value is ignored Energy saving mode P239 =... When he inverer under PID conrol drops below energy saving sepoin, he energy saving imer P239 is sared. When he energy saving imer has expired, he inverer is ramped down o sop and eners energy saving mode. Energy saving sepoin Energy saving mode PID SET PID ACT PID RFG PID P2273 ( PID ) PID limi f Moor Moor conrol Pressure sensor f() Load %

57 Issue /6 P239 =... P2392 =... % P2392 f se, PID sepoin f f Resar P239 [Hz] P8 PID acive f Moor PID sepoin PID P239 PID feedback (Sensor) 6 Commissioning MICROMASTER 43 Operaing Insrucions (Compac) 57 x Energy saving mode acive y PID acive P % fresar = P2 P8 x % = P2 P82 P239 fresar P239 [Hz] = P2 y = P2 % P82 NOTE If energy saving sepoin is, he energy saving funcion is disabled. Energy saving mode is an added feaure o enhance PID funcionaliy, and swiches of he moor when he inverer is running a low sepoin. Energy saving imer s When he energy saving imer P239 has expired, he inverer is ramped down o sop and eners energy saving mode (see descripion and diagram of P239). Energy saving resar sepoin % While in energy saving mode, he PID conroller coninues o generae he error P once his reaches he resar poin P2392 he inverer immediaely ramps o he sepoin calculaed by he PID conroller (see descripion and diagram of P239). As soon as he energy-saving mode of he drive inverer has been deacivaed, i can only be re-acivaed if he oupu sepoin of he converer has again reached he resar sepoin.

58 6 Commissioning Issue / Free funcion blocks (FFB) P28 =... P28 =... P282 =... Enable FFBs Parameer P28 is used o acivae all free funcion blocks (generally, P28 is se o ). Possible seings: Inhibied Enabled Acivae FFBs. Parameer P28 is used o individually enable (acivae) he free funcion blocks P28[] o P28[6] (P28[x] > ). Furher, parameers P28 and P282 are used o define he chronological sequence of all of he funcion blocks. The able below indicaes ha he prioriy increases from lef o righ and from boom o op. Possible seings: Inacive Level 2 Level 2 Level 3 Example: P28[3] = 2, P28[4] = 2, P282[3] = 3, P282[4] = 2 FFBs are calculaed in he following sequence: P282[3], P28[3], P28[4], P282[4] The acive funcion blocks are calculaed every 32 ms. Acivae FFBs Parameer P282 is used o individually enable (acivae) he free funcion blocks P282[] o P282[3] (P282[x] > ). Possible seings: Inacive Level 2 Level 2 Level 3 Level 3 Level 2 Level Inacive P282 [3] CMP 2 P282 [2] CMP P282 [] DIV 2 P282 [] DIV P282 [9] MUL 2 P282 [8] MUL P282 [7] SUB 2 P282 [6] SUB P282 [5] ADD 2 P282 [4] ADD P282 [3] Timer 4 P282 [2] Timer 3 P282 [] Timer 2 P282 [] Timer P28 [6] RS-FF 3 P28 [5] RS-FF 2 P28 [4] RS-FF P28 [3] D-FF 2 P28 [2] D-FF P28 [] NOT 3 P28 [] NOT 2 P28 [9] NOT P28 [8] XOR 3 P28 [7] XOR 2 P28 [6] XOR P28 [5] OR 3 P28 [4] OR 2 P28 [3] OR P28 [2] AND 3 P28 [] AND 2 P28 [] AND low MICROMASTER Operaing Insrucions (Compac) low Prioriy 2 high Prioriy

59 Issue /6 FFB Inpu parameers Oupu parameers Seing parameers AND P28[2] BI: AND r28 BO: AND AND2 P282[2] BI: AND 2 r283 BO: AND 2 AND3 P284[2] BI: AND 3 r285 BO: AND 3 OR P286[2] BI: OR r287 BO: OR OR2 P288[2] BI: OR 2 r289 BO: OR 2 OR3 P282[2] BI: OR 3 r282 BO: OR 3 XOR P2822[2] BI: XOR r2823 BO: XOR XOR2 P2824[2] BI: XOR 2 r2825 BO: XOR 2 XOR3 P2826[2] BI: XOR 3 r2827 BO: XOR 3 NOT P2828 BI: NOT r2829 BO: NOT NOT2 P283 BI: NOT 2 r283 BO: NOT 2 NOT3 P2832 BI: NOT 3 r2833 BO: NOT 3 D-FF P2834[4] BI: D-FF r2835 BO: Q D-FF r2836 BO: NOT-Q D-FF D-FF2 P2837[4] BI: D-FF 2 r2838 BO: Q D-FF 2 r2839 BO: NOT-Q D-FF 2 RS-FF P284[4] BI: RS-FF r284 BO: Q RS-FF r2842 BO: NOT-Q RS-FF RS-FF2 P2843[4] BI: RS-FF 2 r2844 BO: Q RS-FF 2 r2845 BO: NOT-Q RS-FF 2 RS-FF3 P2846[4] BI: RS-FF 3 r2847 BO: Q RS-FF 3 r2848 BO: NOT-Q RS-FF 3 Timer P2849 BI: Timer r2852 BO: Timer r2853 BO: NOT Timer Timer2 P2854 BI: Timer 2 r2857 BO: Timer 2 r2858 BO: NOT Timer 2 Timer3 P2859 BI: Timer 3 r2862 BO: Timer 3 r2863 BO: NOT Timer 3 Timer4 P2864 BI: Timer 4 r2867 BO: Timer 4 r2868 BO: NOT Timer 4 6 Commissioning MICROMASTER 43 Operaing Insrucions (Compac) 59 P285 Delay ime of Timer P285 Mode Timer P2855 Delay ime of Timer 2 P2856 Mode Timer 2 P286 Delay ime of Timer 3 P286 Mode Timer 3 P2865 Delay ime of Timer 4 P2866 Mode Timer 4 ADD P2869[2] CI: ADD r287 CO: ADD ADD2 P287[2] CI: ADD 2 r2872 CO: ADD 2 SUB P2873[2] CI: SUB r2874 CO: SUB SUB2 P2875[2] CI: SUB 2 r2876 CO: SUB 2 MUL P2877[2] CI: MUL r2878 CO: MUL MUL2 P2879[2] CI: MUL 2 r288 CO: MUL 2 DIV P288[2] CI: DIV r2882 CO: DIV DIV2 P2883[2] CI: DIV 2 r2884 CO: DIV 2 CMP P2885[2] CI: CMP r2886 BO: CMP CMP2 P2887[2] CI: CMP 2 r2888 BO: CMP 2 FSW P2889 CO: FSW in [%] FSW2 P289 CO: FSW 2 in [%]

60 6 Commissioning Issue / Daa ses For many applicaions, i is advanageous, if several parameer seings can be simulaneously changed during operaion or during operaional readiness using an exernal signal. By using indexing, differen seings can be saved under one parameer. These are hen acivaed when he daa se is changed-over. The following daa ses are available: CDS Command Daa Se DDS Drive Daa Se The Hand/Auo mode (refer o Chaper 5)) is a sub-se of he command daa se Command daa se (Local/Remoe) P78 =... P8 =... CO/BO: Hand / Auo auomaic mode - i.e. he conrol (open-loop) via analog and digial inpus manual mode i.e. conrol via he BOP-2 This parameer can be modified using he Hand/Auo buons on he BOP-2. r9 Bi2 Local r9 Bi5 Auo P78 Local Auo Defaul: P8 = 78: Local/Auo CDS/CDS2 P78 = : P7[] = 2 (Terminal) P78 = : P7[] = (BOP) P[] = 2 (ADC) P[] = (MOP) Command daa se CDS bi (local / remoe) Selecs he command source in which bi should be read-ou o selec a command daa se (CDS). Selecing CDS BI: CDS bi P8 BI: CDS b loc/rem P8 (:) (:) Acive CDS r Changeover ime approx. 4 ms Changeover ime approx. 4 ms MICROMASTER 43 6 Operaing Insrucions (Compac) CO/BO: Ac CrlWd2 r55.5 r55.5 CO/BO: Ac CrlWd r54.5 r54.5 CO: Acive CDS r5 The currenly acive command daa se (CDS) is displayed using parameer r5. P8 =... BI: CDS bi Selecs command source from which o read Bi for selecing a command daa se (see P8). :

61 Issue /6 6 Commissioning Example for CDS changeover: CDS: Command source via erminals and sepoin source via analog inpu (ADC) CDS2: Command source via BOP-2 and sepoin source via MOP CDS changeover is realized using digial inpu 4 (DIN 4) Seps:. Carry-ou commissioning for CDS (P7[] = 2 and P[] = 2) 2. Connec P8 (P8 if required) o he CDS changeover source (P74[] = 99, P8 = 722.3) 3. Copy from CDS o CDS2 (P89[] =, P89[] =, P89[2] = 2) 4. Adap CDS2 parameers (P7[] = and P[] = ) DIN4 Terminals BOP ADC MOP Drive daa se (DDS) P82 =... P82 =... P8 = P7[] = 2 P7[] = P[] = 2 P[] = Sequence conrol Sepoin channel MICROMASTER 43 Operaing Insrucions (Compac) 6 Moor conrol Drive daa se (DDS) bi Selecs he command source from which bi should be read-ou o selec a drive daa se. Selec DDS BI: DDS bi P82 BI: DDS bi P82 (:) (:) Acive DDS r5[] Operaion Ready Changeover ime approx. 5 ms Changeover ime approx. 5 ms The currenly acive drive daa se (DDS) is displayed using parameer r5[]. CO/BO: Ac CrlWd2 r55.5 r55.5 CO/BO: Ac CrlWd2 r55.4 r55.4 CO: Acive DDS r5. [2] BI: DDS bi : Selecs command source from which Bi for selecing a drive daa se is o be read in (see parameer P82).

62 6 Commissioning Issue /6 Example:. Commissioning seps wih a moor: Carry-ou commissioning a DDS. Connec P82 (P82 if required) o he DDS changeover source (e.g. using DIN 4: P74[] = 99, P82 = 722.3). Copy DDS o DDS2 (P89[] =, P89[] =, P89[2] = 2). Adap DDS2 parameers (e.g. ramp-up / ramp-down imes P2[] and P2[]). DIN ADC DIN4 SUM sepoin P82 = Sequence conrol AFM P2 P2 MICROMASTER Operaing Insrucions (Compac) RFG [] [] [2] DDS DDS2 DDS3 Moor conrol 2. Commissioning seps wih 2 moors (moor, moor 2): Commission moor ; adap he remaining DDS parameers. Connec P82 (P82 if required) o he DDS changeover source (e.g. via DIN 4: P74[] = 99, P82 = 722.3). Changeover o DDS2 (check using r5). Commission moor 2; adap he remaining DDS2 parameers. MM4 K K2 M M2 Moor Moor 2 Gaing uni M

63 Issue / Diagnosic parameers r2 r22 r32 r35 r36 r39 6 Commissioning CO: Ac. filered frequency Displays acual inverer oupu frequency (r2) excluding slip compensaion, resonance damping and frequency limiaion. Ac. filered roor speed Displays calculaed roor speed based on inverer oupu frequency [Hz] x 2 / number of poles. 6 r22 [/min] = r2[hz] r33 CO: Ac. filered power Displays moor power (power oupu a he moor shaf). Pmech = ω M = 2 π f M ω, M r22 Moor r32 [kw] = 2 π 6 r32 [hp] =.75 r32 [kw] CO: Moor emperaure Displays he measured moor emperaure in C. [/min] r3[nm] CO: Frequency inverer uilizaion Displays he frequency inverer uilizaion as a % referred o he overload. In so doing, he value is calculaed using he I 2 model. The I 2 acual value relaive o he maximum possible I 2 value provides he level of uilizaion. CO: Energy consump. meer [kwh] Displays elecrical energy used by inverer since display was las rese. is is r39 = PW d = 3 u i cos ϕ d r52 CO/BO: Ac. saus word Displays he firs acive saus word (ZSW) of he frequency inverer (bi forma) and can be used o diagnose he inverer saus. Bi Drive ready NO YES Bi Drive ready o run NO YES Bi2 Drive running NO YES Bi3 Drive faul acive NO YES Bi4 OFF2 acive YES NO Bi5 OFF3 acive YES NO Bi6 ON inhibi acive NO YES Bi7 Drive warning acive NO YES Bi8 Deviaion sepoin / ac. value YES NO Bi9 PZD conrol NO YES Bi Maximum frequency reached NO YES Bi Warning: Moor curren limi YES NO Bi2 Moor holding brake acive NO YES Bi3 Moor overload YES NO Bi4 Moor runs righ NO YES Bi5 Inverer overload YES NO MICROMASTER 43 Operaing Insrucions (Compac) 63

64 6 Commissioning Issue /6 r54 CO/BO: Conrol word Displays he firs conrol word (STW) of he frequency inverer and can be used o display he acive commands. Bi ON/OFF NO YES Bi OFF2: Elecrical sop YES NO Bi2 OFF3: Fas sop YES NO Bi3 Pulse enable NO YES r63 r67 r4 r7 Bi4 RFG enable NO YES Bi5 RFG sar NO YES Bi6 Sepoin enable NO YES Bi7 Faul acknowledge NO YES Bi Conrol from PLC NO YES Bi Reverse (sepoin inversion) NO YES Bi3 Moor poeniomeer MOP up NO YES Bi4 Moor poeniomeer MOP down NO YES Bi5 CDS Bi (Local/Remoe) NO YES CO: Acual frequency Displays he acual frequency in Hz. Ac. frequencies: V/f Encoder r33 6 P48 P4 CO: Ac. oupu curren limi Displays valid maximum oupu curren of inverer. Moor Inverer P64 r29 P35 Moor proecion Inverer proecion,2 6 ms 6 r33 Ac. filered speed Ac. filered frequency r2 Ac. frequency Ac. encoder frequency MICROMASTER Operaing Insrucions (Compac) Min r67 r22 r63 r6 CO: Freq. sepoin afer dir. crl. Displays he sepoin (reference) frequency in Hz afer he funcion block o reverse he direcion of roaion. CO: : Frequency sepoin afer RFG Displays he oal frequency sepoin (reference value) in Hz afer he ramp-funcion generaor.

65 Issue /6 6.4 Series commissioning 6 Commissioning An exising parameer se can be ransferred o a MICROMASTER 43 frequency inverer using STARTER or DriveMonior (refer o Secion 4. "Esablishing communicaions MICROMASTER 43 STARTER"). Typical applicaions for series commissioning include:. If several drives are o be commissioned ha have he same configuraion and same funcions. A quick / applicaion commissioning (firs commissioning) mus be carried-ou for he firs drive. Is parameer values are hen ransferred o he oher drives. 2. When replacing MICROMASTER 43 frequency inverers. 6.5 Parameer rese of facory seing START P3 = P4 = P = 3 P97 = END User access level Sandard Parameer filer All parameers Commissioning parameer 3 Facory seing Facory rese disabled Parameer rese The drive inverer carries-ou a parameer rese (duraion, approx. s) and hen auomaically exis he rese menu and ses: P97 = : disabled P = : ready MICROMASTER 43 Operaing Insrucions (Compac) 65

66 7 Displays and messages Issue /6 7 Displays and messages 7. LED saus display Mains no presen Ready o run Inverer faul oher han he ones lised below Inverer running Faul overcurren Faul overvolage Faul moor overemperaure LEDs for indicaing he drive sae OFF ON approx..3 s, flashing approx. s, winkling Faul inverer emperaure Warning curren limi boh LEDs winkling same ime Oher warnings boh LEDs winkling alernaively Undervolage rip / undervolage warning Drive is no in ready sae ROM failure boh LEDs flashing same ime RAM failure boh LEDs flashing alernaively MICROMASTER Operaing Insrucions (Compac)