Instruction Manual Inductive Gauging Sensor

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1 Instruction Manual Inductive Gauging Sensor EX-200 Series 96M0367

2 CONTENTS Page Part names and functions...3 Connections/Hints on correct use... 4 Installations... 5 Adjustment... 6 Specifications... 7 Characteristics... 8 Dimensions... 9 WARRANTIES AND DISCLAIMERS

3 PART NAMES AND FUNCTIONS 1 Indicators POWER: Power indicator OVER: Measurement out-of-range indicator ALARM: Disconnection alarm indicator 2 Response frequency selector switch Normally, set this switch to LOW (the lower position). When high-speed response is required, set this switch to HIGH (the upper position) Shift adjustment trimmer (for zero-point adjustment) This trimmer is used for the zero-point adjustment and fine shift adjustment of the output voltage. When the lock switch is set to FREE, the zero-point value is stored in the controller every time the auto-zero function is used. (The value is retained even if the power is turned OFF.) When the lock switch is set to LOCK, the auto-zero function can be activated by external terminal input, but the zero-point value cannot be stored. To activate the auto-zero function frequently by external terminal input, set the lock switch to LOCK. (The auto-zero function is reset by pressing the auto-zero switch for at least 3 seconds.) * The minimum input time of external signals (both ON and OFF) is 30 ms. However, when the auto-zero lock switch is set to LOCK, the OFF time is at least 6 ms and can be input repeatedly. 5 Span adjustment trimmer (for inclination adjustment) Changes the ratio of the analog output relative to the input value. Even if the auto-zero function is used, this ratio cannot be changed without adjusting this trimmer. 3 Auto-zero lock switch When this switch is set to LOCK (the lower position), the autozero function cannot be activated using the front panel switch. (External terminal input can be used.) 6 Auto-zero key This key is used to set the output to 0 V when a target is at any position within the measuring range. (When current output is used, pressing this key sets the output to 4 ma.) 3

4 CONNECTIONS HINTS ON CORRECT USE Analog voltage output (V) 0 V Analog current output (ma) Sensor head Shield When using a switching regulator, make sure that the F.G. terminal or GND terminal is grounded. Since the controller and sensor head are factory-calibrated as a pair, check that they have the same serial number. If they do not have the same serial number, an adjustment may be required since their characteristics may be different. GND to 24 VDC Auto-zero input GND NPN output (Disconnection alarm output) Description of terminals 3 Auto-zero input terminal: Sets the analog output voltage to 0 V when this terminal and GND terminal 4 are short-circuited. (When current output is used, the output current is set to 4 ma.) Minimum input time: 30 ms 5 NPN output (Disconnection alarm output) terminal: Outputs a signal when the sensor cable is disconnected. 6 Analog voltage output terminal: Analog voltage of 0 to 5 V relative to full measuring range is output. 8 Analog current output terminal: Analog current of 4 to 20 ma relative to full measuring range is output. When the DC 2-wire proximity sensor (KEYENCE EV Series) is used for auto-zero input, power supply voltage of the EX- 200 Series must be 20 V or higher. Keep the wiring and connection cable away from high-voltage lines or power lines; otherwise noise may affect the performance of the EX-200. If noise from the power supply line causes the EX-200 to malfunction, use an isolation transformer with the power supply. 4

5 INSTALLATION Controller The controller can be mounted to a DIN rail. When mounting or dismounting the controller, pull the claws located at the bottom of the controller in the direction shown by the arrows. Also, the controller can be mounted with screws by pulling out the fittings. When mounted on DIN rail When mounted with screws Sensor head Mounting Tighten the EX-305 set screw and EX-110 nut away from the tip of the sensor head as shown in the figure. Flush-mounting The diagram and table below shows the dimensions to use when flush-mounting a sensor head onto a metal plate. øa Distance Model (mm) A B B EX EX EX EX Mutual interference When one or more sensor heads of the same model are installed side by side, the sensor may not output the correct voltage values due to mutual interference. Make sure that the distance between adjacent sensor heads is larger than the values shown below. To obtain a resolution of 0.04%: When the required accuracy is lower than the specifications, you can place the sensor heads closer to one another than the distance shown in the table. Please contact us for more details. M3 set screw EX mm min. EX mm min. Distance Parallel Model (mm) installation (mm) Distance EX EX EX EX Sensor head cable Do not change the sensor head cable length (3 m). If you extend or cut the cable, its characteristics will change. 5

6 ADJUSTMENT Although the EX-200 Series has been factory-calibrated, check the following using an actual target. Adjustment procedure 1. Once connection is completed, turn the power ON. The POWER LED on the controller will light and the sensor will be in operation mode. Before starting the measurement, allow the unit to warm up for at least 30 minutes. 4. Place the sensor head in contact with the target again, and check whether the output voltage is 0 V. If it is not 0 V, repeat steps 2 and 3. Zero-span adjustment range A When the shift adjustment trimmer is used, the zero-point adjustment range is ±0.5 V (±1.6 ma). Using the auto-zero function, output voltage can be set to 0 V when the target is at any position within the measuring range. 2. Connect the panel meter or voltmeter to the analog output terminal of the controller. Check whether the output voltage is 0 V when the sensor head is in contact with the target. If the output voltage is not 0 V,press the auto-zero key to set it to 0 V. B When the span adjustment trimmer is used, the span (inputto-output ratio) adjustment range is ±1.5 V (±4.8 ma). Zero adjustment range Span adjustment range Sensor head in contact with a target. ZERO Press the auto-zero key. V *When current output is used, output current is set to 4 ma. +5.0V A 0-5.0V Auto-zero range 5V 0 F.S. B 3. Set the distance between the sensor head and the target to the maximum measuring distance and check whether the output voltage is 5 V. V 6 If the output voltage is not 5 V, adjust it using the span adjustment trimmer. Full scale Adjustment *When current output is used, output current is set to 20 ma.

7 SPECIFICATIONS Type Cylindrical Threaded Cylindrical/Threaded Size ø5.4 M10 ø14.5/m16 ø22/m12 Model Sensor head EX-305 EX-110 EX-416 EX-422 Controller EX-201 EX-202 EX-205 EX-210 Measuring range 0 to 1 mm 0 to 2 mm 0 to 5 mm 0 to 10 mm Analog output Output voltage 0 to 5 V Output impedance 100 Ω Output current 4 to 20 ma (Applicable load: 0 to 350 Ω) Resolution 0.04% of F.S. (Response frequency: LOW) Linearity ±1% of F.S. Response HIGH 18 khz (-3 db) 15 khz (-3 db) 13 khz (-3 db) 8 khz (-3 db) frequency LOW 1.3 khz (-3 db) Functions Auto-zero function/response frequency selecting function Temperature Sensor head 0.03% of F.S./ C 1. fluctuation Controller 0.04% of F.S./ C 1. Power supply voltage 12 to 24 VDC ±10%, Ripple (P-P): 10% max. Current consumption 240 ma max. Ambient Sensor head -10 to + 60 C (14 to 140 F), No freezing temperature Controller 0 to +50 C (32 to 122 F), No freezing Relative humidity 35 to 85 %, No condensation Vibration 10 to 55 Hz, 1.5 mm double amplitude in X, Y, and Z directions, 2 hours respectively Enclosure rating Sensor head: IP-67 Weight Sensor head Approx. 45 g Approx. 55 g Approx. 75 g Approx. 200 g Controller Approx. 285 g Disconnection alarm output NPN open controller: 100 ma (40 V) max. Residual voltage: 1 V max. (N.C.) The above data is obtained using a steel target (S45C, SS41, T=1 mm). When measuring aluminum, copper, or stainless steel targets, refer to the characteristics of linearity for these materials. 1. When the distance between the sensor head and the target is within 50% of the measuring range

8 CHARACTERISTICS Output characteristics for disc target diameter measurement (typical) Output characteristics for cylindrical target diameter measurement (typical) øa øa øb Output characteristics for non-ferrous metal measurement (typical) EX-201/EX-305 EX-202/EX-110 EX-205/EX-416 EX-210/EX-422 Response frequency vs. output characteristics (typical) Response frequency: HIGH Response frequency: LOW all EX-200 models 3t øb Linear output range (%) Linear output range (%) Target diameter (øb)/ sensor head diameter (øa) Target diameter (øb)/ sensor head diameter (øa) Copper Copper Stainless steel(304) Stainless steel(410) Stainless steel(304) Stainless steel(410) Aluminum(A5052) Aluminum(A5052) Iron(SS41, S45C) Voltage (V) Voltage (V) Iron(SS41, S45C) Measuring distance (mm) Measuring distance (mm) EX-201 EX-202 EX-205 EX K 10K 20K Response frequency (Hz) Stainless steel(304) Copper Aluminum(A5052) Iron(SS41, S45C) Stainless steel(410) Voltage (V) Analog output (db) Analog output (db) K 2K Response frequency (Hz) Copper Stainless steel(304) Stainless steel(410) Iron(SS41, S45C) Aluminum(A5052) Voltage (V) 8

9 DIMENSIONS Controller EX-2XX Sensor head (with 3-m coaxial cable) Unit: mm EX ø5.4 ø to 180 EX EX-416 M10, P= ø3.2 Across-flat: 14, t=3 ø M16, P=1 Across-flat: 21, t=4 ø3.2 EX x ø5 (mounting hole) ø22 Across-flat: 19, t=3.5 M12, P=1 ø5.4 9

10 10 MEMO

11 WARRANTIES AND DISCLAIMERS (1) KEYENCE warrants the Products to be free of defects in materials and workmanship for a period of one (1) year from the date of shipment. If any models or samples were shown to Buyer, such models or samples were used merely to illustrate the general type and quality of the Products and not to represent that the Products would necessarily conform to said models or samples. Any Products found to be defective must be shipped to KEYENCE with all shipping costs paid by Buyer or offered to KEYENCE for inspection and examination. Upon examination by KEYENCE, KEYENCE, at its sole option, will refund the purchase price of, or repair or replace at no charge any Products found to be defective. This warranty does not apply to any defects resulting from any action of Buyer, including but not limited to improper installation, improper interfacing, improper repair, unauthorized modification, misapplication and mishandling, such as exposure to excessive current, heat, coldness, moisture, vibration or outdoors air. Components which wear are not warranted. (2) KEYENCE is pleased to offer suggestions on the use of its various Products. They are only suggestions, and it is Buyer s responsibility to ascertain the fitness of the Products for Buyer s intended use. KEYENCE will not be responsible for any damages that may result from the use of the Products. (3) The Products and any samples ( Products/Samples ) supplied to Buyer are not to be used internally in humans, for human transportation, as safety devices or fail-safe systems, unless their written specifications state otherwise. Should any Products/Samples be used in such a manner or misused in any way, KEYENCE assumes no responsibility, and additionally Buyer will indemnify KEYENCE and hold KEYENCE harmless from any liability or damage whatsoever arising out of any misuse of the Products/Samples. (4) OTHER THAN AS STATED HEREIN, THE PRODUCTS/SAMPLES ARE PROVIDED WITH NO OTHER WARRANTIES WHATSOEVER. ALL EXPRESS, IMPLIED, AND STATUTORY WARRANTIES, INCLUDING, WITHOUT LIMITATION, THE WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AND NON-INFRINGEMENT OF PROPRIETARY RIGHTS, ARE EXPRESSLY DISCLAIMED. IN NO EVENT SHALL KEYENCE AND ITS AFFILIATED ENTITIES BE LIABLE TO ANY PERSON OR ENTITY FOR ANY DIRECT, INDIRECT, INCIDENTAL, PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES (INCLUDING, WITHOUT LIMITATION, ANY DAMAGES RESULTING FROM LOSS OF USE, BUSINESS INTERRUPTION, LOSS OF INFORMATION, LOSS OR INACCURACY OF DATA, LOSS OF PROFITS, LOSS OF SAVINGS, THE COST OF PROCUREMENT OF SUBSTITUTED GOODS, SERVICES OR TECHNOLOGIES, OR FOR ANY MATTER ARISING OUT OF OR IN CONNECTION WITH THE USE OR INABILITY TO USE THE PRODUCTS, EVEN IF KEYENCE OR ONE OF ITS AFFILIATED ENTITIES WAS ADVISED OF A POSSIBLE THIRD PARTY S CLAIM FOR DAMAGES OR ANY OTHER CLAIM AGAINST BUYER. In some jurisdictions, some of the foregoing warranty disclaimers or damage limitations may not apply. BUYER S TRANSFER OBLIGATIONS: If the Products/Samples purchased by Buyer are to be resold or delivered to a third party, Buyer must provide such third party with a copy of this document, all specifications, manuals, catalogs, leaflets and written information provided to Buyer pertaining to the Products/Samples. 11

12 Specifications are subject to change without notice. KEYENCE CORPORATION , Higashi-Nakajima, Higashi-Yodogawa-ku, Osaka, , Japan PHONE: FAX: AFFILIATEDCOMPANIES KEYENCE CORPORATION OF AMERICA PHONE: FAX: KEYENCE DEUTSCHLAND GmbH PHONE: FAX: KEYENCE (UK) LIMITED PHONE: FAX: KEYENCE FRANCE S.A. PHONE: FAX: KEYENCE SINGAPORE PTE LTD PHONE: FAX: KEYENCE (MALAYSIA) SDN BHD PHONE: FAX: KEYENCE (THAILAND) CO., LTD PHONE: FAX: KEYENCE TAIWAN CO., LTD PHONE: FAX: KEYENCE KOREA CORPORATION PHONE: FAX: KEYENCE CORPORATION, 1993 EX200-IM Printed in Japan

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