FRN E1-4LM FRN E1-7LM

Transcription

1 Application Elevator Only Special Specification Described Model FRN E1-2LM a FRN E1-4LM FRN E1-7LM a a Specifications for Description in this specification takes priority over catalogues, operation manuals and other documents. For items not described in this specification, description in the inverter operation manual will be observed. - Contents - 1. Special Specifications 2. Standard Specifications 3. Common Specifications 4. Terminal Functions 5. Basic Wiring Diagram 6. Options 7. Function Codes Fuji Electric FA Components & System Co.,Ltd. Inverter Value Engineering Center Control System Design Dept. Inverter Group Sec. Date Sign Drawn 16/July/2007 S.Higuchi Checked 17/July/2007 N.Itoigawa Approved 17/July/2007 N.Itoigawa Fuji Electric FA Components & Systems Co., Ltd. Dwg.No SI a 1/37

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3 1. Special Specifications 1.1. Application Scope This product is applicable for your Elevator system. If you need the product for other proposals, please feel free to contact us Elevator Functions Multistep speed command with S-curves during acceleration/deceleration The setting ranges of the acceleration/deceleration times and S-curves zones are determined according to the switching of reference speeds (pre-ramp) as described below. The following diagrams show operation samples given when the inverter runs. FWD/REV SS4 SS2 SS1 Table1-1. Speed selection table Reference speed (frequency) selected Acceleration / deceleration times OFF OFF OFF OFF Speed Hz E10 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF Speed 1 (Run speed defined) defined by F01 Speed 2 (Run speed defined) defined by C05 Speed 3 (Maintenance speed) defined by C06 Speed 4 (Creep speed) defined by C07 Speed 5 (Run speed defined) defined by C08 Speed 6 (Run speed defined) defined by C09 Speed 7 (Maintenance speed) defined by C10 Speed 8 (Creep speed) defined by C11 E10 F07 F07 / F08 F08 E10 F07 F07 / F08 F08 a Please design the driving pattern based on the multistep speed command in Table1-1. S-curves function To select the full S-curves function (o61 to o66), please set the parameter H07 = 4. Soft start F23, F24 and H65 specify the starting speed, the holding time and soft start time, respectively, to reduce the load impact during the initial movement. Fuji Electric FA Components & Systems Co., Ltd. Dwg.No SI a 3/37

4 Speed C05: High speed C07: Creep Speed F23: Starting Speed J69: Brake Release Frequency 0 FWD SS1 SS2 SW52-2 (MC) BRKS (only Motor1) Inverter main circuit (output gate) o75: Startup delay time o62: S-curve setting 2 o63: S-curve setting 3 F08: Acceleration/deceleration time 2 H65: Soft start time (Only Motor1) F24: Holding time o64: S-curve setting 4 o65: S-curve setting 5 F07: Acceleration/ deceleration time 1 E10: Acceleration/deceleration time 3 o61: S-curve setting 1 o66: S-curve setting 6 J70: Brake ReleaseTimer F39: Holding time o76: MC OFF delay time F25: Stop Speed J71: Brake Apply Frequency J72: Brake Apply Timer Fig.1-1. Timing chart of Elevator driving Fuji Electric FA Components & Systems Co., Ltd. Dwg.No SI a 4/37

5 1.3. Auto-resetting operation H04 and H05 specify the auto-resetting operation. Even if any protective function subject to autoresetting is activated, the inverter issues an alarm (for any faults) ALM. When it meets the following requirements, the inverter will automatically resets the tripped state: 1) Run command off 2) Auto-resetting reset interval (H05) is elapsed 3) Auto resetting times (H04) not equal 0 4) Auto resetting times (internal counter) < H04 setting value Alarm status Table1-2. The recoverable alarm codes Alarm code on LED monitor Alarm status Alarm code on LED monitor Instantaneous overcurrent protection 0C1, 0C2, 0C3 Motor overheated 0H4 Overvoltage protection 0U1, 0U2, 0U3 Motor overloaded 0L1,OL2 Heat sink overheated 0H1 Inverter overloaded 0LU Undervoltage detected LU - - Number of auto-resetting times (H04) H04 specifies the number of auto-resetting times for automatically recover the tripped state. If the protective function is activated more than the specified auto-resetting times, the inverter issues an alarm (for any faults) and does not attempt to recover the tripped state. - Data setting range: 0 (disable) 1 to 10 (times) Reset interval (H05) H05 specifies the interval time to attempt performing auto-resetting the tripped state. - Data setting range: 0.5 to 20.0 (s) Reference Speed Run command Auto-resetting TRY Alarm Out ALM H04 Auto-resetting Times (internal counter) H05 Auto-resetting reset Interval (internal counter) Auto-resetting Times clear timer 24h Run Comand OFF is waited for. Fig.1-2. Operation timing scheme Fuji Electric FA Components & Systems Co., Ltd. Dwg.No SI a 5/37

6 Auto-resetting operation condition 1) Auto-resetting times (H04) not equal 0 2) Auto-resetting times (internal counter) < H04 setting value Auto-resetting times (internal counter) clear condition 1) Power OFF 2) When Auto resetting times parameter (H04) is changed 3) No alarm has occurred and 24 hours passed. 4) The alarm is reset manually. Timing diagram of auto-resetting times (internal counter) cleared by manual reset When alarm reset is done while auto-resetting is operating, auto-resetting operation is interrupted and the auto-resetting times (internal counter) and auto-resetting times clear counter as well as auto-resetting is not operating. Reference speed Run command Auto-resetting TRY Alarm output ALM Alarm reset RST H04 Auto-resetting times (internal counter) H05 Auto resetting Reset interval (internal counter) 24h Auto-resetting times cleaer timer Fig.1-3. Operation timing diagram of auto-resetting times Fuji Electric FA Components & Systems Co., Ltd. Dwg.No SI a 6/37

7 Unrecoverable alarm statuses to be auto-reset occurs during auto-resetting operation When auto-resetting is operating and unrecoverable alarm statuses to be auto-reset occurs, autoresetting operation is interrupted and manual reset is necessary. Reference speed Run command Auto-resetting TRY Motor overheated OH4 Operation error Er6 Alarm reset RST H04 Auto-resetting times (internal counter) H05 Auto-resetting reset interval (Internal counter) 24h Auto-resetting times clear timer Fig.1-4. Operation timing diagram of unrecoverable alarm Note: Even if the recoverable alarm status to be auto-reset occurs during auto-resetting operation, it doesn't have influence over auto-resetting operation. Timing diagram for failed auto-resetting The alarm is reset when the run command is turned off after auto-resetting reset interval (H05) passes and when the alarm cannot be reset, the same operation is repeated. Auto-resetting doesn't operate when auto-resetting times (internal count) becomes more than autoresetting times (H04). Reference speed Run command Auto-resetting TRY Alarm out ALM H04 Auto-resetting times (Internal counter) H05 Auto-resetting reset interval (Internal counter) Because of auto-resetting times is more than H04, auto-resetting doesn't work. 24h Auto-resetting times clear timer Can not be reset Can not be reset Can not be reset Because of alarm is occurred the counter stops Fig.1-5. Operation timing diagram for failed auto-resetting Note: Auto-resetting times clear timer After 24 hour, if alarm does not occur, auto-resetting time counter is cleared. When all alarm is occurred, the auto-resetting time counter is cleared; auto-resetting time counter starts count up to 24 hours and the alarm is cleared by auto-resetting operation or manual reset. Fuji Electric FA Components & Systems Co., Ltd. Dwg.No SI a 7/37

8 1.4. UPS operation UPS operation The UPS operation enables the inverter (during undervoltage situation) to move the elevator cage to the nearest floor. Therefore it rescues the passengers from the cage stopped halfway due to a main power failure. The UPS operation is only applicable to the motor 1. Requirements for UPS operation (1) The BATRY function (data = 63) must be assigned to any digital input terminal. (2) An AC voltage must be supplied from the UPS to the main circuit (R-T). The voltage level will differ depending on the operation speed and load. (3) The BATRY function must be turned on. Specifications (1) The inverter can run the elevator starting from the voltage level specified in o80. (2) The RDY ("Inverter ready to run" signal) is forced to go OFF. (3) During the UPS operation, the inverter runs the elevator at the speed specified by C19. (4) In UPS operation, the acceleration/deceleration time are specified by E11. The S-curve during acceleration/deceleration is disabled. (5) In UPS operation, the Overload Stop function becomes effective. Please set J64, J65, J66 and J67. J64 sets the UPS detection level and below it, the inverter will work. (6) The drive characteristics are adjusted with F23, F24, H65, and o81 (Torque boost gain with UPS operation). Fuji Electric FA Components & Systems Co., Ltd. Dwg.No SI a 8/37

9 Block diagram 73 Power supply MC1 R,S,T Edc + Converter M MC2 N(-) Inverter UPS Control circuit Fig.1-6. Basic Wiring Diagram Operation Profile Main power MC1 BATRY MC2 73X UPS power supply DC link bus voltage Edc T1 (0.5 s) T2 (0.1 s) UPS operation allowable zone Undervoltage level o80: UPS Operation level Output Frequency C19: UPS Operation Speed S-curve acce./dece. disabled 0 Input Power J64: Input power Detection level 0 FWD E11 E11 The inverter stops automatically. REV BRKS IOL Fig.1-7. UPS operation Timing chart Fuji Electric FA Components & Systems Co., Ltd. Dwg.No SI a 9/37

10 2. Standard Specifications 2.1. Standard Models 1) Three-phase 200Vseries (0.1 to 15kW) Items Specifications Type (FRN E1S-2LM) Nominal applied motor *1) [kw] Rated capacity *2 [kva] Rated voltage *3) [V] Three-phase 200 to 240V (With AVR) Output ratings Input ratings Braking Rated current [A] *4) Overload capability *9) Rated frequency 0.8 (0.7) 1.5 (1.4) 3.0 (2.5) 5.0 (4.2) 8.0 (7.0) 11 (10) 17 (16.5) 150% of rated current for 1min or 200% of rated current for 0.5s 25 (23.5) 50, 60Hz Main power supply Three-phase 200 to 240V,50/60Hz Voltage/frequency variations Voltage: +10 to -15% (Voltage unbalance: 2% or less (*7)), Frequency: +5 to -5% Rated With DCR current Without *8) [A] DCR Required power supply capacity *5) [kva] Braking torque*6) [%] DC braking Starting frequency: 0.0 to 60.0Hz, Braking time: 0.0 to 30.0s, Braking level: 0 to 100% Transistor for braking resistor Built-in Applicable safety standards UL508C, C22.2No.14, EN50178: 1997 Enclosure IP20 (IEC60529) / UL open type (UL50) Cooling method Natural cooling Fan cooling Mass [kg] (31) 47 (44) 60 (57) *1) Fuji's 4-pole standard motor *2) Rated capacity is calculated by regarding the output rated voltage as 220V for three-phase 200V series. *3) Output voltage cannot exceed the power supply voltage. *4) The load shall be reduced so that the continuous operating current is the rated current in parenthesis or less if the carrier frequency is set to 4kHz or above. *5) Obtained when a DC REACTOR is used. *6) Average braking torque when a motor of no load decelerates.(varies with the efficiency of the motor.) Max. voltage [V] Min. voltage [V] *7) Voltage unbalance = 67% (IEC (5.2.3)) Three - phase average voltage [V] If this value is 2 to 3%, use an AC REACTOR. *8) The currents are calculated on the condition that the inverters are connected to power supply of 500kVA, %X=5%. *9) For 15kW, if ambient temperature exceeded 45 C, the overload capability is obtained after continuous operation at 85% of rated current. Fuji Electric FA Components & Systems Co., Ltd. Dwg.No SI a 10/37

11 2) Three-phase 400V series(0.4 to 15kW) Items Specifications Type (FRN E1S-4LM) Nominal applied motor *1) [kw] Rated capacity *2 [kva] Rated voltage *3) [V] Three-phase 380 to 480V (With AVR) Rated current [A] *4) Overload capability 150% of rated current for 1min or 200% of rated current for 0.5s *9) Rated frequency 50, 60Hz Main power supply Three-phase 380 to 480V,50/60Hz Voltage/frequency variations Voltage: +10 to -15% (Voltage unbalance: 2% or less (*7)), Frequency: +5 to -5% Rated With DCR current Without *8) [A] DCR Required power supply capacity *5) [kva] Braking torque*6) [%] DC braking Starting frequency: 0.0 to 60.0Hz, Braking time: 0.0 to 30.0s, Braking level: 0 to 100% Transistor for braking resistor Built-in Applicable safety standards UL508C, C22.2No.14, EN50178: 1997 Enclosure IP20 (IEC60529) / UL open type (UL50) Cooling method Natural cooling Fan cooling Mass [kg] Output ratings Input ratings Braking *1) Fuji's 4-pole standard motor *2) Rated capacity is calculated by regarding the output rated voltage as 220V for three-phase 200V series. *3) Output voltage cannot exceed the power supply voltage. *4) The load shall be reduced so that the continuous operating current is the rated current in parenthesis or less if the carrier frequency is set to 4kHz or above. *5) Obtained when a DC REACTOR is used. *6) Average braking torque when a motor of no load decelerates.(varies with the efficiency of the motor.) Max. voltage [V] Min. voltage [V] *7) Voltage unbalance = 67% (IEC (5.2.3)) Three - phase average voltage [V] If this value is 2 to 3%, use an AC REACTOR. *8) The currents are calculated on the condition that the inverters are connected to power supply of 500kVA, %X=5%. *9) For 15kW, if ambient temperature exceeded 45 C, the overload capability is obtained after continuous operation at 85% of rated current. Fuji Electric FA Components & Systems Co., Ltd. Dwg.No SI a 11/37

12 3) Single-phase 200V series(0.1 to 2.2kW) a Items Specifications Type (FRN E1S-7LM) Nominal applied motor *1) [kw] Rated capacity *2 [kva] Rated voltage *3) [V] Three-phase 200 to 240V (With AVR) Rated current [A] *4) 0.8 (0.7) 1.5 (1.4) 3.0 (2.5) 5.0 (4.2) 8.0 (7.0) 11 (10) Overload capability 150% of rated current for 1min or 200% of rated current for 0.5s Rated frequency 50, 60Hz Main power supply Single-phase 200 to 240V,50/60Hz Voltage/frequency variations Voltage: +10 to -10%, Frequency: +5 to -5% Rated With DCR current Without *8) [A] DCR Required power supply capacity *5) [kva] Braking torque*6) [%] DC braking Starting frequency: 0.0 to 60.0Hz, Braking time: 0.0 to 30.0s, Braking level: 0 to 100% Transistor for braking resistor Built-in Applicable safety standards UL508C, C22.2No.14(pending), EN50178:1997 Enclosure IP20 (IEC60529) / UL open type (UL50) Cooling method Natural cooling Fan cooling Mass [kg] Output ratings Input ratings Braking *1) Fuji's 4-pole standard motor *2) Rated capacity is calculated by regarding the output rated voltage as220v for three-phase 200V series. *3) Output voltage cannot exceed the power supply voltage. *4) The load shall be reduced so that the continuous operating current is the rated current in parenthesis or less if the carrier frequency is set to 4kHz or above. *5) Obtained when a DC REACTOR is used. *6) Average braking torque when a motor of no load decelerates.(varies with the efficiency of the motor.) *8) The currents are calculated on the condition that the inverters are connected to power supply of 500kVA, %X=5%. Fuji Electric FA Components & Systems Co., Ltd. Dwg.No SI a 12/37

13 2.2. Models Available on Order (EMC filter built-in type) 1) Three-phase 200Vseries (0.1 to 15kW) a Items Specifications Type (FRN E1E-2LM) Nominal applied motor *1) [kw] Rated capacity *2 [kva] Rated voltage *3) [V] Three-phase 200 to 240V (With AVR) Output ratings Input ratings Braking Rated current [A] *4) Overload capability *9) Rated frequency 0.8 (0.7) 1.5 (1.4) 3.0 (2.5) 5.0 (4.2) 8.0 (7.0) 11 (10) 17 (16.5) 150% of rated current for 1min or 200% of rated current for 0.5s 25 (23.5) 50, 60Hz Main power supply Three-phase 200 to 240V,50/60Hz Voltage/frequency variations Voltage: +10 to -15% (Voltage unbalance: 2% or less (*7)), Frequency: +5 to -5% Rated With DCR current Without *8) [A] DCR Required power supply capacity *5) [kva] Braking torque*6) [%] DC braking Starting frequency: 0.0 to 60.0Hz, Braking time: 0.0 to 30.0s, Braking level: 0 to 100% Transistor for braking resistor Built-in Applicable safety standards UL508C, C22.2No.14, EN50178: 1997 Enclosure IP20 (IEC60529) / UL open type (UL50) Cooling method Natural cooling Fan cooling EMC 2nd Env. (EN Emission Class 1A (EN55011:1998/A1:1999) standard 3:1996+A11:2000) compliance Immunity 2nd Env. (EN :1996/A11:2000) Mass [kg] (31) 47 (44) 60 (57) *1) Fuji's 4-pole standard motor *2) Rated capacity is calculated by regarding the output rated voltage as220v for three-phase 200V series. *3) Output voltage cannot exceed the power supply voltage. *4) The load shall be reduced so that the continuous operating current is the rated current in parenthesis or less if the carrier frequency is set to 4kHz or above. *5) Obtained when a DC REACTOR is used. *6) Average braking torque when a motor of no load decelerates.(varies with the efficiency of the motor.) Max. voltage [V] Min. voltage [V] *7) Voltage unbalance = 67% (IEC (5.2.3)) Three - phase average voltage [V] If this value is 2 to 3%, use an AC REACTOR. *8) The currents are calculated on the condition that the inverters are connected to power supply of 500kVA, %X=5%. *9) For 15kW, if ambient temperature exceeded 45 C, the overload capability is obtained after continuous operation at 85% of rated current. Fuji Electric FA Components & Systems Co., Ltd. Dwg.No SI a 13/37

14 2) Three-phase 400V series(0.4 to 15kW) a Items Specifications Type (FRN E1E-4LM) Nominal applied motor *1) [kw] Rated capacity *2 [kva] Rated voltage *3) [V] Three-phase 380 to 480V (With AVR) Rated current [A] *4) Overload capability 150% of rated current for 1min or 200% of rated current for 0.5s *9) Rated frequency 50, 60Hz Main power supply Three-phase 380 to 480V,50/60Hz Voltage/frequency variations Voltage: +10 to -15% (Voltage unbalance: 2% or less (*7)), Frequency: +5 to -5% Rated With DCR current Without *8) [A] DCR Required power supply capacity *5) [kva] Braking torque*6) [%] DC braking Starting frequency: 0.0 to 60.0Hz, Braking time: 0.0 to 30.0s, Braking level: 0 to 100% Transistor for braking resistor Built-in Applicable safety standards UL508C, C22.2No.14, EN50178: 1997 Enclosure IP20 (IEC60529) / UL open type (UL50) Cooling method Natural cooling Fan cooling EMC Emission Class 1A (EN55011:1998/A1:1999) 2nd Env. (EN :1996+A11:2000) standard compliance Immunity 2nd Env. (EN :1996/A11:2000) Mass [kg] Output ratings Input ratings Braking *1) Fuji's 4-pole standard motor *2) Rated capacity is calculated by regarding the output rated voltage as220v for three-phase 200V series. *3) Output voltage cannot exceed the power supply voltage. *4) The load shall be reduced so that the continuous operating current is the rated current in parenthesis or less if the carrier frequency is set to 4kHz or above. *5) Obtained when a DC REACTOR is used. *6) Average braking torque when a motor of no load decelerates.(varies with the efficiency of the motor.) Max. voltage [V] Min. voltage [V] *7) Voltage unbalance = 67% (IEC (5.2.3)) Three - phase average voltage [V] If this value is 2 to 3%, use an AC REACTOR. *8) The currents are calculated on the condition that the inverters are connected to power supply of 500kVA, %X=5%. *9) For 15kW, if ambient temperature exceeded 45 C, the overload capability is obtained after continuous operation at 85% of rated current. Fuji Electric FA Components & Systems Co., Ltd. Dwg.No SI a 14/37

15 3) Single-phase 200V series(0.1 to 2.2kW) a Items Specifications Type (FRN E1E-7LM) Nominal applied motor *1) [kw] Rated capacity *2 [kva] Rated voltage *3) [V] Three-phase 200 to 240V (With AVR) Rated current [A] *4) 0.8 (0.7) 1.5 (1.4) 3.0 (2.5) 5.0 (4.2) 8.0 (7.0) 11 (10) Overload capability 150% of rated current for 1min or 200% of rated current for 0.5s Rated frequency 50, 60Hz Main power supply Single-phase 200 to 240V,50/60Hz Voltage/frequency variations Voltage: +10 to -10%, Frequency: +5 to -5% Rated With DCR current Without *8) [A] DCR Required power supply capacity *5) [kva] Braking torque*6) [%] DC braking Starting frequency: 0.0 to 60.0Hz, Braking time: 0.0 to 30.0s, Braking level: 0 to 100% Transistor for braking resistor Built-in Applicable safety standards UL508C, C22.2No.14, EN50178:1997 Enclosure IP20 (IEC60529) / UL open type (UL50) Cooling method Natural cooling Fan cooling EMC Emission Class 1A (EN55011:1998/A1:1999) standard compliance Immunity 2nd Env. (EN :1996/A11:2000) Mass [kg] Output ratings Input ratings Braking *1) Fuji's 4-pole standard motor *2) Rated capacity is calculated by regarding the output rated voltage as220v for three-phase 200V series. *3) Output voltage cannot exceed the power supply voltage. *4) The load shall be reduced so that the continuous operating current is the rated current in parenthesis or less if the carrier frequency is set to 4kHz or above. *5) Obtained when a DC REACTOR is used. *6) Average braking torque when a motor of no load decelerates.(varies with the efficiency of the motor.) *8) The currents are calculated on the condition that the inverters are connected to power supply of 500kVA, %X=5% Fuji Electric FA Components & Systems Co., Ltd. Dwg.No SI a 15/37

16 3. Common Specifications Output frequency adjustment Items Specifications Remark Maximum output 25 to 400Hz adjustable frequency Base frequency 25 to 400Hz adjustable Starting frequency 0.1 to 60.0Hz, Holding time 0.0 to 10.0s Carrier 0.75 to 15kHz adjustable frequency Note) The carrier frequency may drop automatically according to the ambient temperature or output current to protect the inverter.) Carrier frequency modulation: Motor noise may reduced by modulating the carrier frequency. Accuracy Analog setting : ±0.2% or less of Maximum frequency (25±10 ) Keypad: ±0.01% or less of Maximum frequency (-10 to +50 ) Setting resolution Analog setting :1/3000 of maximum frequency Keypad setting :0.01Hz(99.99Hz or below),0.1hz(100.0 to 400.0Hz) Link setting :1/20000 of maximum frequency or 0.01Hz(Fixed) Control method V/f control Dynamic torque vector control V/f control or Dynamic torque vector control(with speed feedback ; PG option) Voltage/freq. characteristic 200V class Possible to set output voltage at base frequency and at maximum respectively from 80 to 240V. AVR control can be turned or OFF. Torque boost Starting torque 400V class 2 points (Arbitrary voltage and frequency can be set.) Arbitrary voltage (0 to 240V), Arbitrary frequency(0 to 400Hz) Possible to set output voltage at base frequency and at maximum respectively from 160 to 500V. AVR control can be turned or OFF. 2 points (Arbitrary voltage and frequency can be set.) Arbitrary voltage (0 to 240V), Arbitrary frequency(0 to 400Hz) Auto-torque boost(for constant torque load) Manual torque boost: Torque boost value can be set 0.0 to 20.0 percent. Selectable by load characteristics (Constant torque load, Variable torque load) 200% or more at setting frequency 0.5Hz with Slip compensation and auto-torque boost. Control Start/Stop Frequency setting Keypad operation External signals (Digital input) Link operation :Start/Stop with RUN, STOP keys (Standard keypad) Start/Stop with FWD, REV, STOP keys (Multi-function keypad: Option) : Forward (reverse) rotation, stop command (capable of 3-wire operation) coast-to-stop command, external alarm, alarm reset, etc. : RS-485 communication(equipped as standard) Operation command switch: Remote/local switch, link switch Key operation: Can be set with, keys(possible to lock the setting data) Analog input : DC-10V to 0 to +10V/-100% to 0 to 100%(Terminal 12) : DC4 to 20mA/0 to 100%(Terminal C1), Terminal C1 can accept DC0~+10V/0~100% by changing the switch. Multi-frequency: 8 frequencies as maximum are selectable. UP/DOWN operation: The frequency rises or lowers while the digital input signal is turned on. Link operation: Can be set with RS485 communications Frequency setting change: Two types of frequency settings can be switched with an external signal (Digital input). Frequency setups through communication or Multi-frequency are also possible. Auxiliary frequency setting: Inputs at terminal 12, C1 can be added to the main setting as auxiliary frequency settings. Inverse action: The digital input signal and function code setting sets or switches between the normal and inverse actions DC0 to +10V/0 to 100% can be switched to DC+10 to 0V/0 to 100% DC4 to +20mA/0 to 100% can be switched to DC+20 to 0mA/0 to 100% Pulse train input: Max. 30kHz at maximum frequency (Optional PG interface card is necessary) Fuji Electric FA Components & Systems Co., Ltd. Dwg.No SI a 16/37

17 Control Items Specifications Remark Acceleration / Deceleration time 0.00 to 3600s Acceleration and deceleration profiles can be selected from 5 types: Linear, S-curve (weak), S-curve (strong), Curvilinear (constant output max. capacity), S-curve (adjustable) Shutoff of the operation command coasts the motor to decelerate and stop. Exclusive Dec. time for Force to Stop can be set.(0.00 to 3600s) S-curve will be canceled during Force to Stop. ACC/DEC time for Jogging operation can be set. (0.00 to 3600s) Frequency limiter High and low limiters can be set. (setting range: 0 to 400Hz) (High/low frequency) Bias frequency Bias of set frequency can be set in the range between 0 and ±100%. Gain for frequency setting Jump frequency setting Timer operation Jogging operation Restart after momentary power failure Current limit (Hardware current limiting) The analog input gain can be set in the range from 0 to 200%. 3 operation points and their common jump hysteresis width (0 to 30Hz) can be set. Operate and stop by the time set with keypad. (1 cycle operation) H07, o61, o62, o63, o64, o65, o66 Jogging operation is possible by RUN key ( Standard keypad ), FWD/REV key (Multifunction keypad)or digital input. (ACC/DEC time for Jogging operation can be set. (ACC and DEC time is common.) This function cannot be used. F14 Hardware current limiting is used avoiding overcurrent tripping of the H12 inverter, when impact load change that can be responded software current limiting. The factory shipment value is inactive. Slip compensation Droop control Torque limiter Compensate the lowering the motor speed and get the stabilized operation. Adjustable compensation time constant, Cancellation during ACC/DEC or at constant power range is possible. Motor speed will be reduced according to load torque. Control output torque so that output torque is preset limiting value or less. Second limiting value can be possible. Filter function to reduce the shock when Torque limiter 1/2 is changed. F40,F41, E16,E17 Current limiter Control output current so that output current is preset limiting value or less. F43,F44 Overload stopping for UPS operation When detected torque,current or input power exceed the preset value, Inverter will decelerate and stop or will coast to stop. J65 This function cannot be used. PID control Speed control(slip compensation, A,B channel/b channel) Auto search for idling motor's speed This function cannot be used. PG interface card (option) required Fuji Electric FA Components & Systems Co., Ltd. Dwg.No SI a 17/37

18 Control Indication Items Specifications Remark Automatic Deceleration This function cannot be used. Deceleration Characteristics Make the motor loss increase during deceleration so as to reduce the regenerative energy from motor and avoid Overvoltage trip. Auto-energy saving This function cannot be used. operation The output frequency is automatically reduced to suppress the overload protection trip Active drive of the inverter caused by an increase in the IGBT junction temperature or the ambient temperature, motor load or similar. Auto-tuning Cooling fan /OFF control Second motor parameters Universal DI The motor parameters are automatically tuned. Detects inverter internal temperature and stops cooling fan when the temperature is low. An external output is issued in a transistor output signal. One inverter can drive the another motor changing from a motor. The function data set for second motor are base frequency, rated current, torque boost, Electronic overload protection for motor, slip compensation, etc Second motor parameters can be preset in the inverter. Auto-tuning is possible. An arbitrary digital input signal is transmitted to the host controller. Universal AO An arbitrary data from host controller is output to terminal FM. Motor speed is detected using a pulse encoder and control the motor speed. Speed control A PG interface card (option) is required. Position control This function cannot be used. Limiting the direction of the Reverse rotation inhibited,/forward rotation inhibited selectable motor rotation Speed monitor, output current [A], output voltage [V], torque calculation value, input power [kw], load factor, motor output, Time [s] for timer operation Select the speed monitor to be displayed among the following: Running Set frequency, Output frequency1 /stopping [Hz](Before slip compensation), Output frequency2 [Hz] (After slip compensation), motor speed setting [r/min], motor speed [r/min.], load shaft speed setting [r/min.], load shaft speed [r/min.], Line speed setting [m/min], Line speed [r/min], Constant Feeding Rate Time setting [min], Constant Feeding Rate Time [min] Life early warning The life early warning of the main circuit capacitors, capacitors on the PC boards and the cooling fan can be displayed. Cumulative run hours I/O checking Energy saving monitor The cumulative motor running hours, cumulative inverter running hours and cumulative watt-hours can be displayed. Indicate the status of the Di, Do on the control circuit. Input power, Input power coefficient are indicated. Fuji Electric FA Components & Systems Co., Ltd. Dwg.No SI a 18/37

19 Indication Protection Items Specifications Remark Trip mode Displays the cause of trip by codes. OL1 (Motor 1 overload) OC1 (Overcurrent:during acceleration) OL2 (Motor 2 overload) OC2 (Overcurrent:during deceleration) OLU (Inverter overload) OC3 (Overcurrent:at constant speed) Lin (Input phase loss) LU (Undervoltage) Er1 (Memory error) Er2 (Keypad communication error) Er3 (CPU error) OPL (Output phase loss) Er4 (Optional communication error) OU1 (Overvoltage:during acceleration) OU2 (Overvoltage:during deceleration) OU3 (Overvoltage:at constant speed) Er5 (Option error) Er6 (Operation action error) Er7 (Tuning error) OH1 (Overheating of the heat sink) Er8 (RS485 communication error) OH2 (External alarm) OH4 (Motor protection (PTC thermistor)) dbh(braking resistor overload) PG(PG connection failure) ErF (Data save error due to undervoltage) ErP (RS485 communication error (option)) ErH (Hardware error) ErE (Excessive speed deviation alarm) OS (Overspeed alarm) Running or trip Trip history: Saves and displays the last 4 trip codes and their detailed description mode Overcurrent protection Short circuit protection Grounding fault protection Overvoltage protection Undervoltage protection Input phase loss Output phase loss Overheating Overload External alarm input The inverter is stopped for protection against overcurrent caused by an overload. The inverter is stopped for protection against overcurrent caused by a short circuit in the output circuit. The inverter is stopped only upon start-up for protection against overcurrent caused by a grounding fault in the output circuit. An excessive voltage (3-phase 200V series: 400VDC, 3-phase 400V series: 800VDC) in the DC link circuit is detected and the inverter is stopped. If a remarkably large voltage is applied by mistake, the protection cannot be made. LED indication OC1 OC2 OC3 OU1 OU2 OU3 The voltage drop (3-phase 200V series: 200VDC, 3-phase 400V series: 400VDC) in the LU DC link circuit is detected to stop the inverter. The input phase loss is detected to shut off the inverter output. This function protects the Lin inverter from being broken by adding extreme stress caused by a power phase loss or unbalance between phases. When the load to be connected is small or DC Reactor is connected even in the case of an input phase loss, a phase loss is not detected. Detects breaks in inverter output wiring at the start of operation and during running, to shut OPL off the inverter output. The temperature of the heat sink in the event of cooling fan trouble and overload is detected OH1 to stop the inverter. Braking resistor is protected from overheat setting Electronic Thermal Overload Protection dbh for braking resistor appropriately. The temperature inside the IGBT is calculated from the detection of output current and OLU internal temperature, to shut off the inverter output. With the digital input signal (THR), the inverter is stopped by an alarm. OH2 Motor protection Electronic thermal PTC thermistor Overload early warning Memory error The inverter is stopped upon an electronic thermal function setting to protect the motor. The standard motor and inverter motor is protected in the range of all the frequencies. Protection for send motor is also possible. *The operation level and thermal time constant (0.5 to 75.0 min) can be set. A PTC thermistor input stops the inverter to protect the motor. The PTC thermistor is connected between terminals C1 (V2) and 11 to set switches on the control PC board and function codes. Warning signal is output at the predetermined level before stopping the inverter with the electronic thermal function to protect the motor Data is checked upon power-on and data writing to detect any fault in the memory and to stop the inverter if any. OL1 OL2 OH4 Er1 Fuji Electric FA Components & Systems Co., Ltd. Dwg.No SI a 19/37

20 Protection Items Specifications Remark Keypad The keypad (standard) or multi-function keypad (optional) is used to detect a Er2 communication error communication fault between the keypad and inverter main body during operation and to stop the inverter if any. CPU error Detects a CPU error caused by noise and so on and stops the inverter. Er3 Option communication error When each option card is used, a fault of communication with the inverter main body is detected to stop the inverter. Option error When each option card is used, the option side detects a fault to stop the inverter. Er5 Operation error Tuning error RS485 communication error Data save error upon undervoltage RS-485 communication error (optional) STOP key priority Start check Pressing the STOP key on the keypad forcibly decelerates and stops the motor even if the operation command is given through a terminal block or communication. (Er6 will be displayed after stoppage.) If the operation command is entered in the following cases, Er6 will be displayed on the LED monitor to prohibit operation. Power-on Alarm reset (PRG/RESET key ) The link operation selection "LE" is used to switch operation. When tuning failure, interruption, or any fault as a result of turning is detected while tuning the motor constant, the inverter is stopped. When the connection port of the keypad is connected via RS485 communication to the network to detect a communication error, the inverter is stopped to display the error. When the undervoltage protection works, an error is displayed if data cannot be stored. When an optional RS-485 communication card is used to configure the network, a fault of communication with the inverter main body is detected to stop the inverter. Hardware error Detect the failure of the hardware such as bad connection of the connector and issue alarm ErH Er4 Er6 Er7 Er8 ErF ErP Stall prevention Alarm relay output (for any fault) Retry function Surge protection Command loss detection Momentary power failure protection This is protected when the instantaneous overcurrent limitation works. Instantaneous overcurrent limitation: operates when the inverter output current goes beyond the instantaneous overcurrent limiting level, and avoids tripping (during acceleration and constant speed operation). The relay signal is output when the inverter stops upon an alarm. <Alarm reset> The PRG/RESET key or digital input signal (RST) is used to reset the alarm stoppage state. <Storage of alarm history and detailed data> Up to the last 4 alarms can be stored and displayed. When the motor is tripped and stopped, this function automatically resets the tripping state and restarts operation. (The number of retries and the length of wait before resetting can be set.) The inverter is protected against surge voltages intruding across the main circuit power cable and ground. A loss (broken wire, etc.) of the frequency command is detected to output an alarm and continue operation at the preset frequency (set at a ratio to the frequency before detection). A protective function (inverter stoppage) is activated upon a momentary power failure for 15msec or longer. Fuji Electric FA Components & Systems Co., Ltd. Dwg.No SI a 20/37

21 Environment Items Specifications Remark Installation location Shall be free from corrosive gases, flammable gases, oil mist, dusts, and direct sunlight. (Pollution degree 2 (IEC )). Indoor use only. Ambient temperature -10 to +50 C (-10 to 40 C when inverters are installed side by side without clearance for 3.7kW or below) Ambient 5 to 95% (no condensation) humidity Altitude 1000m or less Above 1000m to 3000m or less (Output derating is necessary.) Above 1000m to 1500m or lower :0.97,Above 1500m to 2000m or lower:0.95 Above 2000m to 2500m or lower:0.91,above 2500m to 3000m lower:0.88 Vibration 3mm (vibration width) : 2 to less than 9Hz, 9.8m/s 2 : 9 to less than 20Hz 2m/s 2 :20 to less than 55Hz 1m/s 2 :55 to less than 200Hz Storage -25 to +70 temperature Storage 5 to 95%RH (no condensation) temperature Fuji Electric FA Components & Systems Co., Ltd. Dwg.No SI a 21/37

22 4. Terminal Functions Symbol Terminal name Specification Remark Main circuit Frequency settings L1/R,L2/S L3/T Power input Connect a three-phase power supply. (Three-phase 200V/400V input) L1/L,L2/N a Connect a single-phase power supply. (Single-phase 200Vinput) U,V,W Inverter output Connect a three-phase motor. P(+),P1 For DC REACTOR Connect the DC reactor (DCR). P(+),N(-) For DC bus Used for DC bus connection. connection P(+),DB For braking resistor Connect a external braking resistor G Grounding Terminal for inverter grounding Two terminals are provided. 13 Potentiometer power Used for frequency setting device power supply (variable 10Vdc 10mAdc max. supply resistance: 1 to 5kΩ) 12 Voltage input Used as a frequency setting voltage input. Input impedance: DC-10V to 0V to +10V/-100% to 0 to 100% 22k Ω (Inverse operation) DC+10 to 0V to -10V//-100% to 0 to 100% Maximum input: (Frequency aux. Used as additional auxiliary setting to various frequency +15V DC setting) settings. Gain:200% Offset:±5% Filter:5s C1 Current input Voltage input (Inverse operation) (Frequency aux. setting) Used as a frequency setting current input. DC4 to 20mA / 0 to 100% Used as a frequency setting voltage input. (Changed with a switch) DC0V to +10V/0 to 100% DC20 to 4mA/0 to 100%,DC+10V to 0V /0 to 100% Used as additional auxiliary setting to various frequency settings. Input impedance: 250 Ω Maximum input: +30mA DC Input impedance: 22k Ω Maximum input: +15V DC Gain:200% Offset:±5% Filter:5s For PTC thermistor connection 11 Common for analog input Connect a PTC thermistor for a motor protection. A resistor for voltage divide is equipped. (Changed with a switch) Common for Frequency setting input/output signals. (12,13,C1,FMA) Two terminals are provided. Terminal 11 is isolated from terminal CM, CMY. Fuji Electric FA Components & Systems Co., Ltd. Dwg.No SI a 22/37

23 Symbol Terminal name Specification Remark X1 Digital input 1 X2 Digital input 2 X3 Digital input 3 X4 Digital input 4 X5 Digital input 5 FWD Forward operation command REV Reverse operation command (FWD) (REV) (SS1) (SS2) (SS4) Forward operation command Reverse operation command Select Multifrequency The following functions can be set at terminals X1 to X5, FWD and REV for signal input. <Common function> Sink and source are changeable using the built-in sliding switch. Input logic can be changed between short-circuit of terminals X1 and CM and open circuits of them. The same setting is possible between CM and any of the terminals among X2, X3, X4, X5, FWD, and REV. The motor runs in the forward direction upon across (FWD) and CM. The motor decelerates and stops upon OFF. The motor runs in the reverse direction upon across (REV) and CM. The motor decelerates and stops upon OFF. 8 frequencies can be selected with /OFF signals at (SS1) to (SS4). state Source current: 2.5 to 5mA Voltage level: 2V OFF state Allowable leakage current: Smaller than 0.5mA Voltage: 22 to 27V This function can be set only for the terminals FWD and REV. Only an active signal is acceptable. Digital inputs (HLD) 3-wire operation stop command Used for 3-wire operation. across (HLD) and CM: The inverter self-holds FWD or REV signal. OFF across (HLD) and CM: The inverter releases selfholding. (BX) Coast to a stop The inverter output is shut off immediately and the motor coasts to a stop when (BX) is. (RST) Reset alarm Faults are reset when (RST) is. 0.1s or more signal required. (THR) External alarm trip The inverter output is shut off immediately and the motor coasts-to-stop when (THR) is OFF. (Hz2/Hz1) Select frequency command 2/1 (M2/M1) Motor2/Motor1 Frequency setting 2 is selected when (Hz2/Hz1) s. Motor 1 is effective when (M2/M1) is OFF and Motor 2 is effective when (M2/M1) is. (DCBRK) Enable DC braking DC braking is enabled when (DCBRK) is. (TL2/TL1) Select torque limiter level Torque limiter level 1 is selected when (TL2/TL1) is OFF and Torque limiter level 2 is selected when (TL2/TL1) is. (UP) UP command The output frequency increases while (UP) is. (DOWN) DOWN command The output frequency decreases while (DOWN) is. (WE-KP) Enable data change Enable data change with keypad when (WE-KP) is. with keypad (IVS) Switch normal/inverse operation The frequency setting switches between normal and inverse actions according to (IVS) /OFF status. (LE) Enable communication via RS-485 (U-DI) Universal DI link Enable communication link via RS-485 when (LE) is. An arbitrary digital input signal is transmitted to the host controller. (STOP) Force to stop Inverter decelerates and stops with a deceleration time for (JOG) Ready for jogging force to stop when (STOP) is. Operation mode is changed to Jogging mode and frequency, ACC/DEC time are changed to those for Jogging operation when (JOG) is. (BATRY) UPS operation The UPS operation is effective when (BATRY) is PLC PLC terminal Connect to PLC output signal power supply. Common for 24V power. CM Common for digital inputs +24V (22 to 27V) 50mA max. Common for digital inputs CM is isolated from 11, CMY. Two terminals are provided. Fuji Electric FA Components & Systems Co., Ltd. Dwg.No SI a 23/37

24 Symbol Terminal name Specification Remark Transistor outputs (PLC) Power supply for transistor outputs Y1 Transistor outputs (RUN) Inverter running (speed exists) (RUN2) Inverter output on (FAR) Frequency arrival (FDT) Frequency detected (LU) (B/D) (IOL) Undervoltage detected Torque polarity detected Inverter output limiting (OL) Motor overload early warning Power supply for transistor outputs (DC24V DC50mA Max.) (This terminal is same for PLC terminal for digital input.) The following functions can be set at terminals Y1, for signal output. The setting of "short circuit upon active signal output" or "open upon active signal output" is possible. Sink/source support (switching unnecessary) An active signal is issued when the inverter runs at higher than the stop frequency. An active signal is issued when the inverter runs at higher than stop frequency or is in DC braking. An active signal is issued when the difference between output freq. and set freq. is equal or less than the value of function code E30 Freq. arrival (Hysteresis width). An active signal is issued when output freq. gets equal or higher than the value specified by function code E31. The signal is deactivated if the output frequency falls below the freq. less than function data E31 minus function data E32. An active signal is issued when inverter dc link voltage is undervoltage detection level or below. An active signal is issued when the inverter is in driving mode. This signal is inactive when the inverter is in braking mode or stops. An active signal is issued when the current is limiting, Automatic Deceleration or torque limiting limits inverter output. An active signal is issued when the calculated value of electronic thermal overload exceeds the preset detection level. (RDY) Inverter ready to run An active signal is issued when the inverter is ready to run. (SW52-2) MC control signal The magnetic contactor on the inverter output side (between inverter and motor) is controlled. (SWM2) Select Motor 2 An active signal is issued when motor 2 is selected. (TRY) Auto-resetting (OH) Heat sink overheat early warning (FAR2) Frequency arrival signal 2 (IOL2) Inverter output limiting with delay An active signal is issued when the auto-resetting is in progress. An active signal is issued when heat sink temperature exceed warning temperature. An active signal is issued when the difference between output freq. before torque limiting and the reference frequency comes to within the data of function code E29 ( frequency arrival (hysteresis width)). An active signal is issued when 20ms or more elapsed after current limiting, automatic deceleration or torque limiting activates. (ID) Current detected An active signal is issued when the output current comes to the current detection level (for ID) or above and the condition continues for the time specified current detection timer. Connect CM with CMY when this terminal is used for transistor outputs. Max. voltage: 27Vdc, max. current: 50mA, leak current: 0.1mA max. voltage: within 2V (at 50mA) Fuji Electric FA Components & Systems Co., Ltd. Dwg.No SI a 24/37

25 Transistor outputs Relay output Symbol Terminal name Specification Remark (LIFE) Service lifetime alarm An active signal is issued when the service lifetime of DC link bus capacitor, capacitor on the PCBs, cooling fans have expired. An active signal is issued when reference frequency is lost. (REF OFF) Reference loss detected (OLP) Overload An active signal is issued when overload prevention prevention control function is in effective. (ID2) Current detected 2 An active signal is issued when the output current comes to the current detection level (for ID2) or above and the condition continues for the time specified current detection timer. (BRKS) Brake signal This signal is issued to make the mechanical brake /OFF. (ALM) Alarm output (for any alarm) CMY Transistor output common 30A,30B, Alarm output (for 30C any alarm) An active signal is issued when the inverter is in alarm mode. Common terminal for transistor output. A no-voltage contact signal (1c) is issued when the inverter is stopped due to an alarm. Multi-purpose relay output; signals similar to abovementioned signals Y1 to can be selected. An alarm output is issued upon either excitation or no excitation according to selection. CMY is isolated from 11,CM. Contact rating: AC250V, 0.3A, cosφ=0.3 DC48V, 0.5A Analog output FM Analog monitor Output signal: DC voltage (0 to 10V) or Pulse frequency is selectable. One of the following signals can be monitored at terminal FM. Output frequency 1 ( Before slip compensation ) Output frequency 2 ( After slip compensation ) Output current Output voltage Output torque Load factor Input power DC link voltage Universal AO Motor output Calibration analog output (+) Two meters of DC0 to 10V input impedance 22kΩ can be used for voltage output. The signal of 25 to 6000Hz can be output for pulse frequency. Gain: 0 to 300% Communications RJ-45 connector for keypad connection (RS-485) RS-485 port (With RJ-45 connector for branch connection) One of the following protocols can be selectable. Protocol for keypad (Automatically selected) Modbus RTU FGI bus SX protocol for loader software One of the following protocols is selectable. Modbus RTU FGI bus Option Fuji Electric FA Components & Systems Co., Ltd. Dwg.No SI a 25/37