Technical data Sheet HLD30-60 series

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1 Technical data Sheet HLD30-60 Ref. HLD30-60 Hillstone - Dual Voltage DC / AC load banks HLD30-60 Portable Manual constant current control Lead Acid or Ni-cad battery testing Singe phase AC testing of UPS and Generators Simple operation via panel switches Operation up to 60V Dual voltage Test sockets for voltage and current readings Fully adjustable Safety isolation contactors Typical unit illustrated case size C The Hillstone HLD30-60 dual voltage load banks are designed to perform a manually controlled constant current discharge on lead acid or ni-cad batteries up to 60 volts. Fine control is provided from approximately 1A to max current via panel mounted switches. The unit a force cooled high power resistor elements and several safety features including fan fail auto shut-down, emergency stop push button and battery isolation of each load circuit via continuously rated DC contactors. Rating Table. Peak 60V 30V 60V Case size Approx weight Kgs HLD KW 50A 50A 0.6 Ω 1.2 Ω A 20kgs HLD KW 100A 100A 0.3 Ω 0.6 Ω A 25kgs HLD KW 150A 150A 0.2 Ω 0.4 Ω B 30kgs HLD KW 200A 200A 0.15 Ω 0.3 Ω B 35kgs HLD KW 250A 250A 0.12 Ω 0.24 Ω C 45kgs HLD KW 300A 300A 0.1 Ω 0.2 Ω C 55kgs HLD KW 350A 350A 0.09 Ω 0.18 Ω C 60kgs HLD KW 400A 400A 0.08 Ω 0.15 Ω D 110kgs HLD KW 450A 450A 0.07 Ω 0.14 Ω D 120kgs HLD KW 500A 500A 0.06 Ω 0.12 Ω D 135kgs HLD KW 550A 550A Ω 0.11 Ω D 150kgs HLD KW 600A 600A 0.05 Ω 0.1 Ω D 165kgs

2 Technical data Sheet HLD30-60 Ref. HLD30-60 HLD cont. Specification HLD30-60 Series Nominal voltage : 24V : 48V Max voltage : 30V : 60V Test voltage DC or single phase hz Max available current Refer to rating table and easy calculator ( see note 2 ) Rating Continuous rating at full load, max voltage Max number of lead acid cells : 13 : 26 Max number of ni-cad cells : 22 : 44 Test sockets 4 mm shrouded test sockets are provide to allow the test engineer to measure amps and volts using his multimeter. Auxiliary mains supply 230/240V single phase 50/60 hz ( 110V optional ) Mains cable set 2 metre mains cable set with IEC & UK 13A plugs DC cable set Refer to optional extras Case sizes A, B & C Aluminium with swivel castors and carrying handles Finish Light grey RAL7032 textured finish Cooling Force air cooling, horizontal fans Environmental protection rating IP21 Movement Top Handles, swivel castors and suitable for folk lift Operating temperature range 0 40 deg C Storage temperature range 0 80 deg C Case Sizes Case ref Length Width Height A 800 mm 350 mm 525 mm B 900 mm 480 mm 625 mm C 1000 mm 550 mm 725 mm D 1000 mm 635 mm 1100 mm Optional extras 1) DC cable sets : 3, 5 or 10 metre lengths 2) 110V auxiliary mains input 3) Elapse discharge time indicator 4) Top lifting eyes on case size D

3 Technical data Sheet HLD30-60 Ref. HLD30-60 HLD cont. Typical case size D Easy Load bank selector and max load calculator for different test voltages STEP 1 Determine the max test voltage Use for max test voltages below 30V Use for max test voltages below 60V STEP 2 Calculate required minimum ohms = Min volts / test Amps Example : 43 volts / 150 amps = ohms STEP 3 Select minimum ohms from the appropriate Range on the rating table note : always select a lower ohmic value that the result in step 2 Example : HLD = 0.27 ohms on and will provide 159A at 43V Notes 1) Units are designed for indoor use in a clean, dry and well ventilated environment. 2) The available current and ratings are proportional to the end of test voltage. 3) Information in technical literature, quotations or datasheets are intended to be correct at the time of publication. Hillstone Products Ltd bears no responsibility for the accuracy of any information given. 4) We reserve the right to make detail changes to specification, components, dimensions or weights at the time of design or manufacture without prior notice. 5) All designs, software & information is the copyright and intellectual property of Hillstone Products Ltd. Hillstone Products Ltd Tel. +44 (0) Unit 1 & 2 Freetown Business Park Fax. +44 (0) Hudcar Lane, Bury sales@hillstone.co.uk Lancashire England BL9 6HD

4 Technical data Sheet HLD Ref. HLD Hillstone - Dual Voltage DC / AC load banks HLD Manual constant current control Lead Acid or Ni-cad battery testing Battery charger / rectifier testing plus single phase AC testing of UPS and generators Simple operation via panel switches Dual voltage Test sockets for voltage and current readings Adjustable load current Voltage operation up to 130V Safety isolation contactors Fan fail protection High power Portable typical unit illustrated case size C The Hillstone HLD load banks are designed to perform a manually controlled constant current discharge on lead acid or ni-cad batteries up to 130 volts, DC testing on battery chargers / rectifiers, plus single phase AC tests on UPS or generators. Each unit includes fine control from approximately 1A to max current via panel mounted switches and force cooled high power resistor elements. Safety features including fan fail auto shut-down, emergency stop push button and battery isolation of each load circuit via continuously rated DC contactors. Rating Table. Peak 130V 65V 130V Case size Approx weight Kgs HLD KW 50A 50A 1.3 Ω 2.6 Ω A 25kgs HLD KW 100A 100A 0.65 Ω 1.3 Ω B 35kgs HLD KW 150A 150A 0.43 Ω 0.87 Ω B 45kgs HLD KW 200A 200A 0.33 Ω 0.65 Ω C 50kgs HLD KW 250A 250A 0.26 Ω 0.52 Ω D 60kgs HLD KW 300A 300A 0.43 Ω 0.43 Ω D 130kgs HLD KW 350A 350A 0.19 Ω 0.37 Ω D 110kgs HLD KW 400A 400A 0.17 Ω 0.33 Ω D 125kgs HLD KW 450A 450A 0.15 Ω 0.29 Ω D 130kgs HLD KW 500A 500A 0.13 Ω 0.26 Ω E 140kgs HLD KW 550A 550A 0.12 Ω 0.24 Ω E 145kgs HLD KW 600A 600A 0.11 Ω 0.22 Ω E 150kgs

5 Technical data Sheet HLD Ref. HLD HLD cont. Specification HLD Series Nominal voltage : 60V : 120V Max voltage : 65V : 130V Test voltage DC or single phase hz Max available current Refer to rating table and easy calculator ( see note 2 ) Rating Continuous rating at full load, max voltage Max number of lead acid cells : 30 : 60 Max number of ni-cad cells : 48 : 96 Test sockets 4 mm shrouded test sockets are provide to allow the test engineer to measure amps and volts using his multimeter. Auxiliary mains supply 230/240V single phase 50/60 hz ( 110V optional ) Mains cable set 2 metre mains cable set with IEC & UK 13A plugs DC cable set Refer to optional extras Case sizes A, B & C Aluminium with swivel castors and carrying handles Case size D Steel frame and panels with swivel castors and suitable for folk lift. Lifting eyes available see optional extras Finish Light grey RAL7032 textured finish Cooling Force air cooling, horizontal fans Environmental protection rating IP21 Movement Top handles case size A, B & C, swivel castors and suitable for folk lift ( optional lifting eyes case size D ) Operating temperature range 0 40 deg C Storage temperature range 0 80 deg C Case Sizes Case ref Length Width Height A 800 mm 350 mm 525 mm B 900 mm 480 mm 625 mm C 1000 mm 550 mm 725 mm D 1000 mm 635 mm 1100 mm E 1000 mm 635 mm 1350 mm Optional extras 1) DC cable sets : 3, 5 or 10 metre lengths 2) 110V auxiliary mains input 3) Elapse discharge time indicator 4) Top lifting eyes on case size D

6 Technical data Sheet HLD Ref. HLD HLD cont. typical unit illustrated case size D typical unit illustrated case size E Easy load bank selector and max load calculator for different test voltages STEP 1 Determine the max test voltage Use for max test voltages below 65V Use for max test voltages below 130V STEP 2 Calculate required minimum ohms = Min volts / test Amps Example : 99 volts / 375 amps = ohms STEP 3 Select minimum ohms from the appropriate range on the rating table on page 1 note : always select a lower ohmic value that the result in step 2 Example : HLD = 0.26 ohms on and will provide 380A at 99V Notes 1) Units are designed for indoor use in a clean, dry and well ventilated environment. 2) The available current and ratings are proportional to the end of test voltage. 3) Information in technical literature, quotations or datasheets are intended to be correct at the time of publication. Hillstone Products Ltd bears no responsibility for the accuracy of any information given. 4) We reserve the right to make detail changes to specification, components, dimensions or weights at the time of design or manufacture without prior notice. 5) All designs, software & information is the copyright and intellectual property of Hillstone Products Ltd. Hillstone Products Ltd Tel. +44 (0) Unit 1 & 2 Freetown Business Park Fax. +44 (0) Hudcar Lane, Bury sales@hillstone.co.uk Lancashire England BL9 6HD

7 Technical data Sheet HLD Hillstone - Dual Voltage DC / AC load banks HLD Manual constant current control Lead Acid or Ni-cad battery testing Singe phase AC testing of UPS and Generators Simple operation via panel switches Dual voltage Test sockets for voltage and current readings Adjustable discharge current High voltage operation up to 260V Safety isolation contactors Fan fail protection High power Portable typical unit illustrated case size C The Hillstone HLD dual voltage load banks are designed to perform a manually controlled constant current discharge on lead acid or ni-cad batteries up to 260 volts. Fine control is provided from approximately 1A to max current via panel mounted switches.the unit a force cooled high power resistor elements and several safety features including fan fail auto shut-down, emergency stop push button and battery isolation of each load circuit via continuously rated DC contactors.. Peak 260V 130V 260V Ref. HLD Case size Approx weight Kgs HLD KW 50A 50A 2.6 Ω 5.2 Ω A 35kgs HLD KW 75A 75A 1.7 Ω 3.4 Ω B 40kgs HLD KW 100A 100A 1.3 Ω 2.6 Ω C 46kgs HLD KW 125A 125A 1.05 Ω 2.1 Ω C 55kgs HLD KW 150A 150A 0.85 Ω 1.7 Ω D 100kgs HLD KW 175A 175A 0.75 Ω 1.5 Ω D 110kgs HLD KW 200A 200A 0.65 Ω 1.3 Ω D 125kgs HLD KW 225A 225A 0.6 Ω 1.2 Ω D 130kgs HLD KW 250A 250A 0.52 Ω 1 Ω E 140kgs HLD KW 275A 275A 0.48 Ω 0.95 Ω E 145kgs HLD KW 300A 300A 0.45 Ω 0.9 Ω E 150kgs

8 Technical data Sheet HLD Ref. HLD HLD cont. Specification HLD Nominal voltage : 120V : 240V Max voltage : 130V : 260V Test voltage DC or single phase hz Max available current Refer to rating table and easy calculator ( see note 2 ) Rating Continuous rating at full load, max voltage Max number of lead acid cells : 60 : 120 Max number of ni-cad cells : 92 : 184 Test sockets 4 mm shrouded test sockets are provide to allow the test engineer to measure amps and volts using his multimeter. Auxiliary mains supply 230/240V single phase 50/60 hz ( 110V optional ) Mains cable set 2 metre mains cable set with IEC & UK 13A plugs DC cable set Refer to optional extras Case sizes A, B & C Aluminium with swivel castors and carrying handles Case sizes D & E Steel frame and panels with swivel castors and suitable for folk lift. Lifting eyes available see optional extras Finish Light grey RAL7032 textured finish Cooling Force air cooling, horizontal fans Environmental protection rating IP21 Movement Swivel castors and folk lift features ( optional lifting eyes ) Operating temperature range 0 40 deg C Storage temperature range 0 80 deg C Case Sizes Case ref Length Width Height A 800 mm 350 mm 525 mm B 900 mm 480 mm 625 mm C 1000 mm 550 mm 725 mm D 1000 mm 635 mm 1100 mm E 1000 mm 635 mm 1350 mm Optional extras 1) DC cable sets : 3, 5 or 10 metre lengths 2) 110V auxiliary mains input 3) Elapse discharge time indicator 4) Top lifting eyes on case sizes D & E

9 Technical data Sheet HLD Ref. HLD HLD cont. Typical case size D Typical case size E Easy load bank selector and max load calculator for different test voltages STEP 1 Determine the max test voltage Use for max test voltages below 130V Use for max test voltages below 260V STEP 2 Calculate required minimum ohms = Min volts / test Amps Example : 99 volts / 110 amps = 0.9 ohms STEP 3 Select minimum ohms from the appropriate Range on the rating table note : always select a lower ohmic value that the result in step 2 Example : HLD = 0.85 ohms on and will provide 116A at 99V Notes 1) Units are designed for indoor use in a clean, dry and well ventilated environment. 2) The available current and ratings are proportional to the end of test voltage. 3) Information in technical literature, quotations or datasheets are intended to be correct at the time of publication. Hillstone Products Ltd bears no responsibility for the accuracy of any information given. 4) We reserve the right to make detail changes to specification, components, dimensions or weights at the time of design or manufacture without prior notice. 5) All designs, software & information is the copyright and intellectual property of Hillstone Products Ltd. Hillstone Products Ltd Tel. +44 (0) Unit 1 & 2 Freetown Business Park Fax. +44 (0) Hudcar Lane, Bury sales@hillstone.co.uk Lancashire England BL9 6HD

10 Technical data Sheet HLD Ref. HLD Issue 3 Date 01/02/12 Hillstone - Dual Voltage DC / AC load banks HLD Series Features Manual constant current control Lead Acid or Ni-cad battery testing Singe phase AC testing of UPS and Generators Simple operation via panel switches Dual voltage Test sockets for voltage and current readings Adjustable discharge current high voltage operation up to 520V Safety isolation contactors Fan fail protection High power Portable typical unit illustrated case size C The Hillstone HLD dual voltage load banks are designed to perform a manually controlled constant current discharge on lead acid or ni-cad batteries up to 520 volts. Fine control is provided from approximately 1A to max current via panel mounted switches.the unit a force cooled high power resistor elements and several safety features including fan fail auto shut-down, emergency stop push button and battery isolation of each load circuit via continuously rated DC contactors. Rating Table. Peak 520V 260V 520V Case size Approx weight Kgs HLD KW 25A 25A 10.5Ω 21 Ω A 35kgs HLD KW 37A 37A 7 Ω 14 Ω B 40kgs HLD KW 50A 50A 5.3 Ω 10.5 Ω C 46kgs HLD KW 62A 62A 4.2 Ω 8.4 Ω C 55kgs HLD KW 75A 75A 3.5 Ω 7 Ω D 100kgs HLD KW 87A 87A 3 Ω 6 Ω D 110kgs HLD KW 100A 100A 2.6 Ω 5.2 Ω D 125kgs HLD KW 115A 115A 2.25Ω 4.5 Ω D 130kgs HLD KW 125A 125A 2.1Ω 4.2 Ω E 140kgs HLD KW 137A 137A 1.9 Ω 3.8 Ω E 145kgs HLD KW 150A 150A 1.75Ω 3.5 Ω E 150kgs HLD KW 220A 220A 1.18Ω 2.7 Ω E 175kgs

11 Technical data Sheet HLD Ref. HLD Issue 3 Date 01/02/12 HLD cont. Specification HLD Nominal voltage : 240V : 480V Max voltage : 260V : 520V Test voltage DC or single phase hz Max available current Refer to rating table and easy calculator ( see note 2 ) Rating Continuous rating at full load, max voltage Max number of lead acid cells : 120 : 240 Max number of ni-cad cells : 184 : 368 Test sockets 4 mm shrouded test sockets are provide to allow the test engineer to measure amps and volts using his multimeter. Auxiliary mains supply 230/240V single phase 50/60 hz ( 110V optional ) Mains cable set 2 metre mains cable set with IEC & UK 13A plugs DC cable set Refer to optional extras Case sizes A, B & C Aluminium with swivel castors and carrying handles Case sizes D & E Steel frame and panels with swivel castors and suitable for folk lift. Lifting eyes available see optional extras Finish Light grey RAL7032 textured finish Cooling Force air cooling, horizontal fans Environmental protection rating IP21 Movement Swivel castors and folk lift features ( optional lifting eyes ) Operating temperature range 0 40 deg C Storage temperature range 0 80 deg C Case Sizes Case ref Length Width Height A 800 mm 350 mm 525 mm B 900 mm 480 mm 625 mm C 1000 mm 550 mm 725 mm D 1000 mm 635 mm 1100 mm E 1000 mm 635 mm 1350 mm F 1100 mm 800 mm 1100 mm Optional extras 1) DC cable sets : 3, 5 or 10 metre lengths 2) 110V auxiliary mains input 3) Elapse discharge time indicator 4) Top lifting eyes on case sizes D, E & F

12 Technical data Sheet HLD Ref. HLD Issue 3 Date 01/02/12 HLD cont. Typical case size D Typical case size E Typical case size F Easy load bank selector and max load calculator for different test voltages STEP 1 Determine the max test voltage Use for max test voltages below 260V Use for max test voltages below 520V STEP 2 Calculate required minimum ohms = Min volts / test Amps Example : 216 volts / 110 amps = 1.96 ohms STEP 3 Select minimum ohms from the appropriate Range on the rating table note : always select a lower ohmic value that the result in step 2 Example : HLD = 1.9 ohms on and will provide 113A at 216V Notes 1) Most units are designed for indoor use in a clean, dry and well ventilated environment. Case size E is an outdoor case design 2) The available current and ratings are proportional to the end of test voltage. 3) Information in technical literature, quotations or datasheets are intended to be correct at the time of publication. Hillstone Products Ltd bears no responsibility for the accuracy of any information given. 4) We reserve the right to make detail changes to specification, components, dimensions or weights at the time of design or manufacture without prior notice. 5) All designs, software & information is the copyright and intellectual property of Hillstone Products Ltd. Hillstone Products Ltd Tel. +44 (0) Unit 1 & 2 Freetown Business Park Fax. +44 (0) Hudcar Lane, Bury sales@hillstone.co.uk Lancashire England BL9 6HD

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