TTBCR 200 relay - Delay-on drop-out,

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1 - Delay-on drop-out, Datasheet instantaneous Features Delay-on drop-out and instantaneous functions Delay range from 0.5 s up to 4 s (other up to 60 s on request) Time delay fully programmable by dip switch S tatus LED indicator Plug-in design with secure locking feature for maximum ease of maintenance 2 simple break C/O contacts (form C), 6 A with 1 instantaneous C/O and 1 delayed contacts on drop-out Weld no transfer contacts Contact life (mechanical) of 10 million cycles -40 C C operating temperature Benefits Description The TTBCR 200 time delay relay has 2 change-over simple break contacts with 1 instantaneous contacts and 1 delayed contacts on drop-out fully programmable (with dipswitch) from 0.5 seconds to 4 seconds. The access to dip switch is available by removing time delay cover. This feature prohibits frivolous field time delay setting. The plug-in design offers secure locking feature for maximum ease of maintenance (no wires need to be disconnected or other hardware removed for relay inspection or replacement). The resistance to impact and vibration is conform to standards in force for Railway Transported Equipment. Positive mechanical keying of relay to socket is built into relay and socket during manufacture and terminal identifications are clearly marked on identification plate that is permanently attached to the relay. Application The TTBCR 200 timing relay is designed for applications with a programmable timing function used for example in HVAC and lighting. Proven reliable Long life cycle Accurate timing selection finger safe Easy to maintain and replace Low life cycle cost No maintenance Railway compliancy NF F Rolling stock - Instantaneous relays contacts and sockets NF F /102 Fire behaviour - Railway rolling stock EN50155 Railway application - Electronic equipment used on rolling stock IEC Railway application - Shock and vibration tests 1

2 Technical specifications Functional and connection diagrams Timing diagram Relay pin correspondence Relay pin correspondence a R S K L a P T J M b O N H G b c d C B D A E F W V (rear view of relay shown) X U Y Z c d Example: KP keying Connection diagram Dip switch setting ON OFF c1 a1 b1 - Set DS 1 to in ON or OFF position - The time setting can only be the value of one dipswitch ON. Timing cannot be the sum of each dipswitch ON Command c4 d4 d3 Command Module a4 b4 d2 - DS no Delay time DS 1 OFF 0.5 s DS 2 OFF 1 s DS 3 OFF 2 s DS 4 ON 5 s Example: The sample dip switch above is set to 5 s 2

3 Technical specifications Time characteristics Time function Total time delay range Time delay adjustment Adjustment / repeatability accuracy Delay-on drop-out and instantaneous 0.5 s...5 s Fixed after setting the dip switch (acces available by removing relay cover) < 2% (td >5 s), < 10% (td = 0.25 s...5 s), 0.1% (td = time delay) Coil data Keying Unom (VDC) Uoperating (VDC) Pnom (W) R coil (Ω) (1) L/R (ms) (2) GP / HP / JP / KP / MP / LP / (1) Coil resistance tol.: ± 8% at 20 C (2) Valid for closed relay Contact data - standard version (Ag contacts) Nominal current 6 A resistive Nominal breaking capacity and life 1 A at 72 VDC L/R : 0 ms Electrical life: 1 x 10 6 op A at 72 VDC L/R: 15 ms Electrical life: 0.5 x 10 6 op. Lamp filament curcuit: 120 W at 72 VDC Electrical life: 0.2 x 10 6 op. Number of contacts Contact material Contact resistance 2 simple break contacts (form C) (1 instantaneous + 1 time delay) Ag µm AU 15 mω max 3

4 Technical specifications Electrical characteristics Dielectric strength Insulation resistance 1500 VAC, 1 min between contacts 2600 VAC, 1 min between contacts, coil and frame > 1000 MΩ at 500 VDC Mechanical & environmental characteristics Vibration Shock Mechanical life NFF The tests are conducted in the X, Y, Z planes at frequency between 10 & 150 cycles (sinusoidal) at 2 g NFF Tests are applied in both directions in the X, Y & Z planes. Then successive shocks are administered consisting of the positive component of sinusoidal with a value of 30 g, 11 ms Other vibration and shock tests can be performed on request 10 x 10 6 operations Weight 200 g Temperature -40 C C Humidity Salt mist Protection Fire & smoke 93% RH, 40 C for 4 days 5% NaCl, 35 C for 4 days IP40 (timing relay on socket) Materials: Polycarbonate (cover) / polyester melamine (base) Note: These materials have been tested for fire propagation and smoke emission according standards NFF 16101, NFF

5 Technical specifications Dimensions (mm) Used with locking brackets Used with wire locking spring 5

6 Technical specifications Dynamic relay selection curve No Max Switching Capacity Watt contact Volt

7 Technical specifications Dynamic relay selection curve No Contact Life DC resistive % of max switching cap. 10 DC inductive 1 0,10 1,00 10,00 100,00 No of ops (x10 6 ) 7

8 Mounting possiblities / sockets EA 102 B EA 103 BF EA 104 B EA 112 BF Panel/flush mounting EA 102 B EA 102 BF EA 104 B EA 104 BF EA 112 BF Locking bracket (905843), rear connection, double Faston 5 mm Wire locking spring (926853), rear connection, single Faston 5 mm Locking bracket (905843), rear connection, single Faston 5 x 0.8 mm Wire locking spring (926853), rear connection, single Faston 5 x 0.8 mm Wire locking spring (926853), rear connection, crimp contact Surface/wall mounting EA 103 BF* EA 105 BF* Wire locking spring (926853), front connection, M3 screw 6.5 mm ring terminals (2.5 mm 2 ) Wire locking spring (926853), front connection, single Faston 5 mm * Mounting possibility on 35 mm rail EN by adding suffix D to the part number (see socket datasheet) Note: Keying of relay to socket can be specified by adding the keying letters in the part number. See all details in the related socket datasheet. 8

9 Spare parts Spare parts - order part numbers (1) (1) (1) (1) LOCKING BRACKET (1) (1) SCREW FOR BRACKET METAL STRAP (2) METAL STRAP (4) C P (2) (3) P WIRE LOCKING SPRING ROUND PLASTIC PLUGS HEX. PLASTIC KEYS LOCK PINS ASSY 2 SCREWS (1) Parts only for socket (2) Parts for relay and socket (3) Parts only for relay 9

10 Instructions Installation Install socket and connect wiring correctly according identification to terminals. Plug relay into socket. Reverse installation into socket not possible due to mechanical blocking by snap-lock. Don t reverse polarity of coil connection. Relays can be mounted tightly next to each other. Warning! Never use silicon near by relays Operation Before operating always apply voltage to coil to check correct operation. Long term storage may corrode the silver on the relay pins. Just by plugging the relay into the socket, the female bifurcated receivers will automatically clean the corrosion on the pins and guarantee a good connection. Do not use the relay in places with flammable gas as the arc generated from switching could ignite gasses. Maintenance Correct operation of relay can easily be checked as transparent cover gives good visibility on the moving contacts. When the relay doesn t seem to operate correct, please check presence of coil voltage. Use a multimeter. If LED is used, coil presence should be indicated. If coil voltage is present, but the relay doesn t work, a short circuit of suppression diode is possible (The coil connection was reversed). If relay doesn t work after inspection, please replace relay unit by a similar model. Send defective relay back to manufacturer. Normal wear and tear excluded. 10

11 Ordering scheme Configuration: TTBCR KP F 1 1. Relay model 2. Nominal 3. Keying 4. Weld 5. Cover 6. Language voltage no transfer type (test report) This example represents a TTBCR KP F 1. Description: TTBCR relay, Unom: 72 VDC, Keying KP, relay cover for wire locking spring, test report in English 1. Relay model TTBCR & 3. Nominal voltage and keying 24 GP 24 VDC 36 HP 36 VDC 48 JP 48 VDC 72 KP 72 VDC 96 MP 96 VDC 110 LP 110 VDC 4. Weld no transfer option Weld no transfer available (standard) 5. Relay cover type Relay cover with lock pins F Relay cover forwire locking spring 6. Language on test report French 1 English 2 Spanish 11

12 DS-TTBCR 200 V2.1 October 2016 Mors Smitt France SAS Tour Rosny 2, Avenue du Général de Gaulle, F Rosny-sous-Bois Cedex, FRANCE T +33 (0) , F +33 (0) E sales.msf@wabtec.com Mors Smitt Asia Ltd. 29/F., Fun Towers, 35 Hung To Road Kwun Tong, Kowloon, HONG KONG SAR T , F E sales.msa@wabtec.com Mors Smitt B.V. Vrieslantlaan 6, 3526 AA Utrecht, NETHERLANDS T +31 (0) E sales.msbv@wabtec.com Mors Smitt Technologies Inc Johnson Drive, Buffalo Grove, IL , USA T , F E salesmst@wabtec.com Mors Smitt UK Ltd. Graycar Business Park, Barton under Needwood, Burton on Trent, Staffordshire, DE13 8EN, UK T +44 (0) F +44 (0) E sales.msuk@wabtec.com RMS Mors Smitt 6 Anzed Court, Mulgrave, VIC 3170, AUSTRALIA T +61 (0) F +61 (0) E sales.rms@wabtec.com (c) Copyright 2016 All rights reserved. Nothing from this edition may be multiplied, or made public in any form or manner, either electronically, mechanically, by photocopying, recording, or in any manner, without prior written consent from Mors Smitt. This also applies to accompanying drawings and diagrams. Due to a policy of continuous development Mors Smitt reserves the right to alter the equipment specification and description outlined in this datasheet without prior notice and no part of this publication shall be deemed to be part of any contract for the equipment unless specifically referred to as an inclusion within such contract. Mors Smitt does not warrant that any of the information contained herein is complete, accurate, free from potential errors, or fit for any particular purpose. Mors Smitt does not accept any responsibility arising from any party s use of the information in this document.

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