ABB ABB 59 2CDC110004C0205. Measuring and monitoring relays. CM and C5xx range. Content

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1 ABB Measuring and monitoring relays CM and C5xx range Content Benefits and advantages, overview of features Approvals and marks Current and voltage monitors, single-phase Ordering details Technical data... 7 Three-phase monitors Ordering details Technical data Insulation monitors for ungrounded supply mains Ordering details Technical data Motor load monitors Ordering details... 0 Technical data... 0 Thermistor motor protection relays Ordering details Technical data Temperature monitors... Ordering details... Technical data... 6 Liquid level monitors and controls... 7 Ordering details... 8 Technical data... 4 Contact protection relays and sensor interface relay... 7 Ordering details... 8 Technical data Cycle monitor with watchdog function Ordering details Technical data General technical data, Accessories and Current transformers Technical diagrams Dimensional drawings Accessories Current transformers... 4 Conversion table... 4 ABB 59 CDC0004C005

2 Measuring and monitoring relays CM range Benefits and advantages SVR F9400 CDC 53 0 F0003 CDC F0b07 CM-E range: Economic Combination screws Easy tightening and release of the connecting screws with pozidrive, pan- or crosshead screwdriver. Safety The "real distance" is hidden. The clearance and the creepage distances of our products exceed international standards and substantially increase the safety of our products. SVC F0506 SVC F 058 Only.5 mm wide enclosure Output contacts: c/o contact or n/o contact (50 V / 4 A) One range One monitoring function Cost-efficient solution for OEM applications Preset monitoring ranges 60 ABB CDC0004C005

3 Measuring and monitoring relays CM range Benefits and advantages CM-S range: Universal and multifunctional SVR F000 SVR F 9300 Only.5 mm wide enclosure Output contacts: or c/o contacts (50 V / 4 A) One range or supplied by measuring circuit Setting and operation via front-face operating controls Adjustment of threshold values and switching hysteresis via direct reading scale Integrated and snap-fitted front-face marker Sealable transparent cover (accessory) CM-N range: Multifunctional CDC F0004 CDC F0003 CDC F0005 Direct reading scales Direct adjustment of the threshold values of measuring and monitoring relays without any additional calculation provides accurate time delay adjustment. LEDs for status Indication All actual operational states are indicated by front-face LEDs, thus simplifying commissioning and troubleshooting. Double-chamber cage connection terminals Double-chamber cage connection terminals provide connection of wires up to x.5 mm ( x 4 AWG), rigid or fine-strand, with or without wire end ferrules. Potential distribution does not require additional terminals, thus saving time and money. Wiring is considerably simplified through integrated cable guides. Integrated marker label Integrated marker labels allow the product to be marked quickly and simply. No additional marking labels are required. Sealable transparent covers Protection against unauthorized changes of time and/or threshold values in sizes.5 and 45 mm wide (optionally available as an accessory). CDC F0003 CDC F mm wide enclosure Output contacts: c/o contacts (400 V / 5 A) Continuous voltage range (4-40 V AC/DC) or single-supply Setting and operation via front-face operating controls Adjustment of threshold values and switching hysteresis via direct reading scale Adjustable time delays Integrated and snap-fitted front-face marker label Sealable transparent cover (accessory) Safety The "real distance" is hidden. The clearance and the creepage distances of our products exceed international standards and substantially increase the safety of our products. CDC 53 0 F 0003 ABB 6 CDC0004C005

4 Measuring and monitoring relays CM and C5xx range Monitoring features and application ranges Single-phase current and voltage monitoring Over- or undercurrent monitoring CM-SRS and CM-SRS.M Over- and undercurrent monitoring CM-SFS Over- or undervoltage monitoring CM-ESS and CM-ESS.M Over- and undervoltage monitoring CM-EFS CDC 5 05 F0004 Current monitoring Monitoring of motor current consumption Monitoring of lighting installations and heating circuits Monitoring of hoisting gear and transportation equipment overload Monitoring of locking devices, electromechanical brake gear and locked rotor Voltage monitoring Speed monitoring of DC motors Monitoring of battery voltages and other supply networks Monitoring of upper and lower voltage threshold values Three-phase monitoring Phase loss CM-PBE Over- and undervoltage CM-PVE Phase sequence and phase loss CM-PFE and CM-PFS Phase sequence and phase loss, over- and undervoltage CM-PSS and CM-PVS Phase sequence and phase loss, unbalance CM-PAS Phase sequence and phase loss, unbalance, over- and undervoltage CM-MPS Three-phase voltage monitoring Voltage monitoring of mobile three-phase equipment Protection of personnel and installations against phase reversal Monitoring of the to machines and installations Protection of equipment against damage caused by unstable Switching to emergency or auxiliary supply Protection of motors against damage caused by unbalanced phase voltages and phase loss CDC 5 06 F0004 Insulation monitoring CM-IWN-AC for electrically isolated AC networks, and CM-IWN-DC for electrically isolated DC networks. CDC 5 07 F0004 Insulation monitoring Monitoring of electrically isolated supply mains for insulation resistance failure Detection of initial faults Protection against ground faults Motor load monitoring CM-LWN monitors load states of single- and three-phase asynchronous motors. 6 ABB CDC0004C005 CDC 5 08 F0004 Motor load monitoring Detection of V-belt breaking Motor protection against overload Monitoring of filters for clogging Protection of pumps against dry running Detection of high pressure in conduit systems Monitoring for dulling blades in sawing and cutting machines

5 Measuring and monitoring relays CM and C5xx range Monitoring features and application ranges Thermistor motor protection CM-MSE, CM-MSS and CM-MSN provide full protection of motors with integrated PTC resistor sensors. Thermistor motor protection Protection of motors against thermal overload, e. g. caused by insufficient cooling, heavy load starting conditions, undersized motors, etc. ϑ CDC 5 09 F0004 Liquid level monitoring CM-ENE, CM-ENS and CM-ENN for control and regulation of liquid levels and ratios of mixtures of conductive fluids. CDC F0004 Liquid level monitoring and control Protection of pumps against dry running Protection against container overflow Control of liquid levels Detection of leaks Control of mixing ratios Contact protection, sensor evaluation The CM-KRN protects sensitive control contacts from excessive loads and can store switch positions. The CM-SIS supplies and evaluates NPN and PNP sensors. CDC 5 03 F0004 Contact protection / sensor evaluation Storage of the switching states of bouncing contacts Amplification of the switch state information of sensitive contacts Supply and evaluation of NPN or PNP sensors Temperature monitoring Acquisition, messaging and regulation of temperatures of solid, liquid and gaseous media in processes and machines via PT00, PT000, KTY83, KTY 84 or NTC sensors with C50, C5, C5, C53. ϑ CDC 5 03 F0004 Temperature monitoring Motor and system protection Control cabinet temperature monitoring Frost monitoring Temperature limits for process variables, e.g. in the packing or electroplating industry Control of systems and machines like heating, air-conditioning and ventilation systems, solar collectors, heat pumps or hot water supply systems Monitoring of servomotors with KTY sensors Bearing and gear oil monitoring Coolant monitoring Cycle monitoring Cycle monitor with watchdog function CM-WDS. CDC F0004 Cycle monitoring External monitoring of the correct function of programmable logic controllers (plc) and industrial pcs (ipc) ABB 63 CDC0004C005

6 Measuring and monitoring relays CM and C5xx range Approvals and marks existing j pending Current and voltage monitoring, single-phase Three-phase monitoring Approvals CM-SRS.x CM-SRS.x CM.SRS.M CM-SFS. CM-ESS.x CM-ESS.x CM-ESS.M CM.EFS. CM-PBE CM-PVE CM-PFE CM-PFS CM-PSS CM-PVS CM-PAS CM-MPS A UL 508, CAN/CSA C. No.4 C GL j j j j j j j j j j j j D GOST K CB scheme E CCC L RMRS Marks a CE b C-Tick existing j pending Insulation monitors for ungrounded supply mains Motor load monitoring Temperature monitoring Contact protection, sensor interface Approvals CM-IWN-AC CM-IWN-DC C558.0 C558.0 C CM-LWN C50 C5 C5 C53 CM-KRN CM-SIS A UL 508, CAN/CSA C. No.4 C GL D GOST K CB scheme E CCC L RMRS Marks a CE b C-Tick existing j pending Cycle monitoring Thermistor motor protection Liquid level monitoring Approvals CM-WDS CM-MSE CM-MSS () CM-MSS () CM-MSS (3) CM-MSS (4) CM-MSS (5) CM-MSS (6) CM-MSS (7) CM-MSN CM-ENE MIN CM-ENE MAX CM-ENS CM-ENS UP/... CM-ENN CM-ENN UP/... A UL 508, CAN/CSA C. No.4 j C GL ) D GOST I II () G, PTB 0 ATEX 3080 j K CB scheme E CCC L RMRS Marks a CE b C-Tick ) Versions with safety isolation without C approval 64 ABB CDC0004C005

7 ABB Current and voltage monitors, single-phase Content Ordering details CM-SRS., CM-SRS CM-SRS.M CM-SFS CM-ESS., CM-ESS CM-ESS.M CM-EFS... 7 Technical data CM-SRS., CM-SRS., CM-SRS.M, CM-SFS... 7 CM-ESS., CM-ESS., CM-ESS.M, CM-EFS Technical diagrams Dimensional drawings Accessories Current transformers... 4 Conversion table... 4 ABB 65 CDC0004C005

8 CDC 5 44 F0t05 CM-SRS. CDC 5 45 F0t05 CM-SRS. Threshold value adjustment Hysteresis adjustment 3 DIP switches (see DIP switch functions) 4 U/T: green LED - control, timing 5 R: yellow LED - relay status 6 I: red LED - over- / undercurrent 7 Adjustment of the tripping delay T V Current monitoring relays, single-phase AC/DC - CM-SRS. and CM-SRS. Ordering details Depending on the configuration, the current monitoring relays CM-SRS. and CM-SRS. can be used for over- b or undercurrent monitoring a in single-phase AC and/or DC systems. The current to be monitored (measured value) is applied to terminals B/B/B3-C. The devices work according the open-circuit principle. If the measured value exceeds resp. drops below the adjusted threshold value, the output relay(s) energize(s): on the CM-SRS. immediately, on the CM-SRS. after the set tripping delay T V. If the measured value exceeds resp. drops below the threshold value plus resp. minus the adjusted hysteresis, the output relay(s) de-energize(s). The hysteresis is adjustable within a range of 3-30 % of the threshold value. Function diagrams CM-SRS. Function diagrams CM-SRS. Overcurrent monitoring b Overcurrent monitoring b C A 5 C B B B3 B B B3 A A A-A Threshold Hysteresis Measured value -4 (5-8) - (5-6) green LED red LED yellow LED A-A Measured value Hysteresis Threshold -4 (5-8) - (5-6) green LED red LED yellow LED A Undercurrent monitoring a Connection diagram CM-SRS. CDC 5 04 F0005 CDC 5 7 F0005 A-A Control B-C Measuring range : 3-30 ma or A B-C Measuring range : 0-00 ma or -5 A B3-C Measuring range 3: 0.- A or 3-5 A 5-6/4 8 Output contact - open-circuit principle DIP switch functions CM-SRS., CM-SRS. ON Undercurrent monitoring OFF Overcurrent monitoring OFF = Default CDC 5 08 F005 CDC 5 09 F005 Connection diagram CM-SRS. C A 5 5 B B B3 B B B3 5 A-A Threshold Hysteresis Measured value -4 (5-8) - (5-6) -4 (5-8) - (5-6) green LED red LED yellow LED A-A Measured value Hysteresis Threshold -4 (5-8) - (5-6) -4 (5-8) - (5-6) green LED red LED yellow LED 5 A A C A Undercurrent monitoring a CDC 5 05 F0005 T V T V < T V < T V A-A Control B-C Measuring range : 3-30 ma or A B-C Measuring range : 0-00 ma or -5 A B3-C Measuring range 3: 0.- A or 3-5 A 5-6/4 8 Output contacts - 5-6/4 8 open-circuit principle CDC 5 0 F005 CDC 5 F005 Monitoring of DC- and AC-currents CM-SRS.x: 3 ma - A CM-SRS.x: A RMS measuring principle One device includes 3 measuring ranges Over- or undercurrent monitoring configurable Hysteresis adjustable from 3-30 % CM-SRS.: Tripping delay T V adjustable 0; s 3 versions CM-SRS.: c/o contact CM-SRS.: c/o contacts.5 mm width 3 LEDs for status indication 66 ABB CDC0004C005 Control supply voltage 50/60 Hz Tripping delay T V Measuring ranges: 3-30 ma; 0-00 ma; 0.- A CM- SRS V AC/DC 0-30 V AC 0-40 V AC without Measuring ranges: A; -5 A; 3-5 A CM- SRS V AC/DC 0-30 V AC 0-40 V AC without Measuring ranges: 3-30 ma; 0-00 ma; 0.- A CM- SRS V AC/DC 0-30 V AC 0-40 V AC adjustable 0 or s Measuring ranges: A; -5 A; 3-5 A CM- SRS V AC/DC 0-30 V AC 0-40 V AC adjustable 0 or s SVR R000 SVR R000 SVR R00 SVR R0300 SVR R0300 SVR R300 SVR R0400 SVR R0400 SVR R400 SVR R0500 SVR R0500 SVR R500 Pack. unit piece piece piece 0. / / / / / / / / / / / / 0.33 Approvals...64 Technical data...7 Technical diagrams...38 Dimensional drawings...39 Accessories...40 Current transformers...4

9 open closed open closed open closed open closed CDC 5 47 F0t05 CM-SRS.M Threshold value adjustment Hysteresis adjustment 3 Adjustment of the tripping delay T V 4 Adjustment of the start-up delay T S 5 DIP switches (see DIP switch functions) 6 U/T: green LED - control, timing 7 R: yellow LED - relay status 8 I: red LED - over- / undercurrent Current monitoring relays, single-phase AC/DC, multifunctional - CM-SRS.M Ordering details Depending on the configuration, the current monitoring relays CM-SRS.M can be used for over- b or undercurrent monitoring a in single-phase AC and/or DC systems. The current to be monitored (measured value) is applied to terminals B/B/B3-C. Open h or closed-circuit principle g are configurable. If the measured value exceeds resp. drops below the adjusted threshold value before the set start-up delay T S is complete, the output relays do not change their actual state. If the measured value exceeds resp. drops below the adjusted threshold value when T S is complete, the tripping delay T V starts. If T V is complete and the measured value is still exceeding resp. below the threshold value plus resp. minus the set hysteresis, the output relays energize h / de-energize g. If the measured value exceeds resp. drops below the threshold value minus resp. plus the set hysteresis and the latching function is not activated e, the output relays de-energize h / energize g. With activated latching function f the output relays remain energized h and de-energize only, when the supply voltage is interrupted / the output relays remain de-energized g and energize only, when the is switched off and then again switched on = Reset. The hysteresis is adjustable within a range of 3-30 % of the threshold value. Function diagrams CM-SRS.M Overcurrent monitoring b without latching e A-A Threshold Hysteresis Measured value Open-circuit principle -4 (5-8) - (5-6) -4 (5-8) - (5-6) green LED red LED yellow LED Closed-circuit principle -4 (5-8) - (5-6) -4 (5-8) - (5-6) green LED red LED yellow LED T S Overcurrent monitoring b with latching f T V < T V CDC 5 F005 Undercurrent monitoring a without latching e A-A Measured value Hysteresis Threshold Open-circuit principle -4 (5-8) - (5-6) -4 (5-8) - (5-6) green LED red LED yellow LED Closed-circuit principle -4 (5-8) - (5-6) -4 (5-8) - (5-6) green LED red LED yellow LED T S Undercurrent monitoring b with latching f T V < T V CDC 5 3 F005 A-A Threshold Hysteresis Measured value Open-circuit principle -4 (5-8) - (5-6) T S T V Reset T S < T V CDC 5 4 F005 A-A Measured value Hysteresis Threshold Open-circuit principle -4 (5-8) - (5-6) T S T V Reset T S < T V CDC 5 5 F005-4 (5-8) - (5-6) -4 (5-8) - (5-6) green LED green LED red LED red LED yellow LED yellow LED Closed-circuit principle Closed-circuit principle -4 (5-8) - (5-6) -4 (5-8) - (5-6) -4 (5-8) - (5-6) -4 (5-8) - (5-6) green LED green LED red LED red LED yellow LED yellow LED Connection diagram CM-SRS.M DIP switch functions CM-SRS.M Monitoring of DC- and AC-currents CM-SRS.M: 3 ma - A CM-SRS.M: A RMS measuring principle One device includes 3 measuring ranges Over- and undercurrent monitoring configurable Open- or closed circuit principle configurable Latching function configurable Hysteresis adjustable from 3-30 % Start-up delay T S adjustable 0; s Tripping delay T V adjustable 0; s c/o contacts.5 mm width 3 LEDs for status indication C A 5 5 B B B3 B B B3 5 5 A A C A CDC 5 05 F0005 Control supply voltage 50/60 Hz Tripping delay T V adjustable Measuring range: 3-30 ma; 0-00 ma; 0,- A CM- SRS.M 4-40 V AC/DC 0 or s Measuring range: 0,3-,5 A; -5 A; 3-5 A CM- SRS.M A-A Control B-C Measuring range : 3-30 ma bzw A B-C Measuring range : 0-00 ma bzw. -5 A B3-C Measuring range 3: 0.- A bzw. 3-5 A 5-6/4 8 Output contacts - 5-6/4 8 open-or closed circuit principle 0 or s Position 4 3 ON OFF closed open Pack. unit piece I I CDC 5 73 F0005 piece piece SVR R / V AC/DC SVR R / 0.6 Approvals...64 Technical data...7 Technical diagrams...38 Accessories...40 ON Undercurrent monitoring ON Closed-circuit principle OFF Overcurrent monitoring OFF Open-circuit principle 3 ON Latching function activated OFF = Default OFF Latching function not activated Dimensional drawings...39 Current transformers...4 ABB 67 CDC0004C005

10 open closed open closed CDC 5 46 F0t05 CM-SFS. Threshold value adjustment >I for overcurrent Threshold value adjustment <I for undercurrent 3 Adjustment of the tripping delay T V 4 Adjustment of the start-up delay T S 5 DIP switches (see DIP switch functions) 6 U/T: green LED - control, timing 7 R: yellow LED - relay status 8 I: red LED - over- / undercurrent Current monitoring relay, single-phase AC/DC, window monitoring - CM-SFS. Ordering details The current window monitoring relays CM-SFS. can be used for the simultaneous monitoring of over- (>I) and undercurrents (<I) in single-phase AC and/or DC systems. Depending on the configuration, one c/o contact each i or both c/o contacts in parallel j can be used for the over- and undercurrent monitoring. The current to be monitored (measured value) is applied to terminals B/B/B3-C. Open- h or closed-circuit principle g as well as an adjustable ON A or OFF tripping B delay are configurable. ON-delayed A current window monitoring with parallel switching c/o contacts j: If the measured value exceeds resp. drops below the adjusted threshold value before the set start-up delay T S is complete, the output relays do not change their actual state. If the measured value exceeds resp. drops below the adjusted threshold value when T S is complete, the tripping delay T V starts, when A is configured. If T V is complete and the measured value is still exceeding resp. below the threshold value minus resp. plus the fixed hysteresis (5%), the output relays energize h /de-energize g. If the measured value exceeds resp. drops below the threshold value plus resp. minus the hysteresis and the latching function is not activated f, the output relays de-energize h / energize g. With activated latching function e the output relays remain energized h and de-energize only, when the is interrupted / the output relays remain de-energized g and energize only, when the is switched off and then again switched on = Reset. OFF-delayed B current window monitoring with parallel switching c/o contacts j: If the measured value exceeds resp. drops below the adjusted threshold value when the set start-up delay T S is complete, the output relays energize h / de-energize g, when B is configured, and remain in this position during the set tripping delay T V. If the measured value exceeds resp. drops below the threshold value plus resp. minus the fixed hysteresis (5%) and the latching function is not activated e, the tripping delay T V starts. After completion of T V, the output relays de-energize h / energize g, provided that the latching function is not activated e. With activated latching function f the output relays remain energized h and de-energize only, when the is interrupted / the output relays remain de-energized g and energize only, when the is switched off and then again switched on = Reset. When i is adjusted on the device, the functionality is equivalent to the one described above. There is only to consider that in this case, instead of both output relays, only one output relay each will be switched. >I = 5-6 /4 8 ; <I = 5-6 /4 8 Function diagrams CM-SFS. Current window monitoring x c/o contact j ON-delayed A without latching f A-A Threshold max Hysteresis Measured value Hysteresis T S T V < T V CDC 5 6 F005 Further function diagrams see data sheet. Current window monitoring x c/o contact j OFF-delayed B without latching e A-A Threshold max Hysteresis Measured value Hysteresis T S T V T V CDC 5 7 F005 Threshold min Open-circuit principle -4 (5-8) - (5-6) -4 (5-8) - (5-6) green LED red LED Threshold min Open-circuit principle -4 (5-8) - (5-6) -4 (5-8) - (5-6) green LED red LED Monitoring of DC- and AC-currents CM-SFS.: 3 ma - A CM-SFS.: A RMS measuring principle One device includes 3 measuring ranges Over- and undercurrent monitoring ON-or OFF-delay configurable Open- or closed circuit principle configurable Latching function configurable Thresholds for I min and I max adjustable Fixed hysteresis of 5 % Start-up delay T S adjustable 0; s Tripping delay T V adjustable 0; s x c/o contacts (common signal) or x c/o contact (separate signals for I min and I max ).5 mm width 3 LEDs for status indication 68 ABB CDC0004C005 yellow LED Closed-circuit principle -4 (5-8) - (5-6) -4 (5-8) - (5-6) green LED red LED yellow LED Connection diagram CM-SFS. C A 5 5 B B B3 B B B3 5 5 A A C A CDC 5 05 F0005 Control supply voltage 50/60 Hz Tripping delay T V adjustabe Measuring range: 3-30 ma; 0-00 ma; 0.- A CM- SFS V AC/DC 0 or s Measuring range: A; -5 A; 3-5 A CM- SFS V AC/DC A-A Control B-C Measuring range : 3-30 ma or A B-C Measurign range : 0-00 ma or -5 A B3-C Measuring range 3: 0.- A or 3-5 A 5-6/4 8 Output contacts - 5-6/4 8 open-or closed circuit principle 0 or s yellow LED Closed-circuit principle -4 (5-8) - (5-6) -4 (5-8) - (5-6) green LED red LED yellow LED DIP switch function CM-SFS. Position 4 3 ON OFF x c/o x c/o closed open ON OFF-delay ON Closed-circuit principle OFF ON-delay OFF Open-circuit principle 3 ON Latching function activated 4 ON x c/o contact OFF Latching function not activated OFF x c/o contacts Pack.- unit piece CDC 5 74 F0005 piece OFF = Default piece SVR R / 0.6 SVR R / 0.6 Approvals...64 Technical data...7 Technical diagrams...38 Dimensional drawings...39 Accessories...40 Current transformers...4

11 Voltage monitoring relays, single-phase AC/DC - CM-ESS. and CM-ESS. Ordering details CDC 5 48 F0t05 CM-ESS. CDC 5 49 F0t05 CM-ESS. Depending on the configuration, the voltage monitoring relays CM-ESS. and CM-ESS. can be used for over- d or undervoltage monitoring c in single-phase AC and/or DC systems. The voltage to be monitored (measured value) is applied to terminals B-C. The devices work according the open-circuit principle. If the measured value exceeds resp. drops below the adjusted threshold value, the output relay(s) energize(s): on the CM-ESS. immediately, on the CM-ESS. after the set tripping delay T V. If the measured value exceeds resp. drops below the threshold value plus resp. minus the adjusted hysteresis, the output relay(s) de-energize(s). The hysteresis is adjustable within a range of 3-30 % of the threshold value. Function diagrams CM-ESS. A-A Threshold Hysteresis Measured value -4 (5-8) - (5-6) green LED red LED yellow LED A-A Measured value Hysteresis Threshold -4 (5-8) - (5-6) green LED red LED yellow LED Overvoltage monitoring d Undervoltage monitoring c CDC 5 08 F005 CDC 5 09 F005 Function diagrams CM-ESS. Overvoltage monitoring d A-A Threshold Hysteresis Measured value -4 (5-8) - (5-6) -4 (5-8) - (5-6) green LED red LED yellow LED A-A Measured value Hysteresis Threshold -4 (5-8) - (5-6) -4 (5-8) - (5-6) green LED red LED yellow LED T V Undervoltage monitoring c T V < T V < T V CDC 5 0 F005 CDC 5 F005 Threshold value adjustment Hysteresis adjustment 3 Adjustment of the measuring range 4 DIP switches (see DIP switch functions) 5 U/T: green LED - control, timing 6 R: yellow LED - relay status 7 U: red LED - over- / undervoltage 8 Adjustment of the tripping delay T V Connection diagram CM-ESS. C A 5 B B A A C A CDC 5 06 F0005 CDC 5 75 F0005 A-A B-C Control Measuring ranges: 3-30 V; 6-60 V; V; V 5-6/4 8 Output contact - open-circuit principle DIP switch functions CM-ESS., CM-ESS. ON Undervoltage monitoring OFF Overvoltage monitoring OFF = Default Connection diagram CM-ESS. C A 5 5 B B 5 5 A A C A CDC 5 07 F0005 A-A B-C Control Measuring ranges: 3-30 V; 6-60 V; V; V 5-6/4 8 Output contacts - 5-6/4 8 open-circuit principle Monitoring of DC- and AC-voltages from V RMS measuring principle One device includes 4 measuring ranges: 3-30 V, 6-60 V, V, V Over- and undervoltage monitoring configurable Hysteresis adjustable from 3-30 % CM-ESS.: Tripping delay T V adjustable 0; s 3 versions CM-ESS.: c/o contact CM-ESS.: c/o contacts.5 mm width 3 LEDs for status indication Control supply voltage 50/60 Hz Tripping delay T V Measuring ranges: 3-30 V; 6-60 V; V; V CM- ESS. CM- ESS V AC/DC 0-30 V AC 0-40 V AC 4-40 V AC/DC 0-30 V AC 0-40 V AC without adjustable 0 or s SVR R0300 SVR R0300 SVR R300 SVR R0400 SVR R0400 SVR R400 Pack. unit piece piece piece 0. / / / / / / 0.33 Approvals...64 Technical data...7 Technical diagrams...38 Dimensional drawings...39 Accessories...40 ABB 69 CDC0004C005

12 open closed open closed open closed open closed CDC 5 50 F0t05 CM-ESS.M Threshold value adjustment Hysteresis adjustment 3 Adjustment of the tripping delay T V 4 Adjustment of the measuring range 5 DIP switches (see DIP switch functions) 6 U/T: green LED - control 7 R: yellow LED - relay status 8 U: red LED - over- / undervoltage Voltage monitoring relay, single-phase AC/DC, multifunctional - CM-ESS.M Ordering details Depending on the configuration, the voltage monitoring relay CM-ESS.M can be used for over- d or undervoltage monitoring c in single-phase AC and/or DC systems. The voltage to be monitored (measured value) is applied to terminals B-C. Open h or closed-circuit principle g are selectable. If the measured value exceeds resp. drops below the adjusted threshold value, the tripping delay T V starts. If T V is complete and the measured value is still exceeding resp. below the threshold value plus resp. minus the set hysteresis, the output relays energize h / de-energize g. If the measured value exceeds resp. drops below the threshold value plus resp. minus the set hysteresis and the latching function is not activated e, the output relays de-energize h / energize g. With activated latching function f the output relays remain energized h and de-energize only, when the supply voltage is interrupted / the output relays remain de-energized g and energize only, when the is switched off and then again switched on = Reset. The hysteresis is adjustable within a range of 3-30 % of the threshold value. Function diagrams CM-ESS.M Overvoltage monitoring d without latching e A-A Threshold Hysteresis Measured value Open-circuit principle -4 (5-8) - (5-6) -4 (5-8) - (5-6) green LED red LED yellow LED Closed-circuit principle -4 (5-8) - (5-6) -4 (5-8) - (5-6) green LED red LED yellow LED < T V T V < T V CDC 5 8 F005 Undervoltage monitoring c without latching e A-A Measured value Hysteresis Threshold Open-circuit principle -4 (5-8) - (5-6) -4 (5-8) - (5-6) green LED red LED yellow LED Closed-circuit principle -4 (5-8) - (5-6) -4 (5-8) - (5-6) green LED red LED yellow LED < T V T V < T V CDC 5 9 F005 Overvoltage monitoring d with latching f Undervoltage monitoring c with latching f A-A Threshold Hysteresis Measured value Open-circuit principle -4 (5-8) - (5-6) < T V T V Reset < T V CDC 5 30 F005 A-A Measured value Hysteresis Threshold Open-circuit principle -4 (5-8) - (5-6) < T V T V Reset < T V CDC 5 3 F005-4 (5-8) - (5-6) -4 (5-8) - (5-6) green LED green LED red LED red LED yellow LED yellow LED Closed-circuit principle Closed-circuit principle -4 (5-8) - (5-6) -4 (5-8) - (5-6) -4 (5-8) - (5-6) -4 (5-8) - (5-6) green LED green LED red LED red LED yellow LED yellow LED Connection diagram CM-ESS.M DIP switch functions CM-ESS.M Monitoring of DC- and AC-voltages from V RMS measuring principle One device includes 4 measuring ranges: 3-30 V; 6-60 V; V; V Over- or undervoltage monitoring configurable Open- or closed circuit principle configurable Latching function configurable Hysteresis adjustable from 3-30 % Tripping delay T V adjustable 0; s c/o contacts.5 mm width 3 LEDs for status indication 70 ABB CDC0004C005 C A 5 5 B B 5 5 A A C A CDC 5 07 F0005 Control supply voltage 50/60 Hz Tripping delay T V adjustable Measuring range: 3-30 V; 6-60 V; V; V CM- ESS.M A-A B-C 4-40 V AC/DC Control Measuring ranges: 3-30 V; 6-60 V; V; V 5-6/4 8 Output contacts - 5-6/4 8 Open- or closed circuit principle 0 or s Position 4 3 ON OFF closed open ON Undervoltage monitoring ON Closed-circuit principle OFF Overvoltage monitoring OFF Open-circuit principle 3 ON Latching function activated OFF = Default OFF Latching function not activated Pack. unit piece V V CDC 5 76 F0005 piece piece SVR R / 0.6 Approvals...64 Technical data...7 Technical diagrams...38 Dimensional drawings...39 Accessories...40

13 open closed open closed CDC 5 5 F0t05 CM-EFS. Threshold value adjustment >U for overvoltage Threshold value adjustment <U for undervoltage 3 Adjustment of the tripping delay T V 4 Adjustment of the measuring range 5 DIP switches (see DIP switch functions) 6 U/T: green LED - control, timing 7 R: yellow LED - relay status 8 U: red LED - over- / undervoltage Voltage monitoring relay, single-phase AC/DC, window monitoring - CM-EFS. Ordering details The voltage window monitoring relay CM-EFS. can be used for the simultaneous monitoring of over- (>U) and undervoltages (<U) in single-phase AC and/or DC systems. Depending on the configuration, one c/o contact each i or both c/o contacts in parallel j can be used for the over- and undervoltage monitoring. The voltage to be monitored (measured value) is applied to terminals B-C. Open- h or closed-circuit principle g as well as an adjustable ON A or OFF tripping B delay are configurable. ON-delayed A voltage window monitoring with parallel switching c/o contacts j: If the measured value exceeds resp. drops below the adjusted threshold value, the tripping delay T V starts, when A is configured. If T V is complete and the measured value is still exceeding resp. below the threshold value minus resp. plus the fixed hysteresis (5%), the output relays energize h /de-energize g. If the measured value exceeds resp. drops below the threshold value plus resp. minus the hysteresis and the latching function is not activated e, the output relays de-energize h / energize g. With activated latching function e the output relays remain energized h and de-energize only, when the is interrupted / the output relays remain de-energized g and energize only, when the is switched off and then again switched on = Reset. OFF-delayed B voltage window monitoring with parallel switching c/o contacts j: If the measured value exceeds resp. drops below the adjusted threshold value, the output relays energize h / de-energize g, when B is configured, and remain in this position during the set tripping delay T V. If the measured value exceeds resp. drops below the threshold value plus resp. minus the fixed hysteresis (5%) and the latching function is not activated e, the tripping delay T V starts. After completion of T V, the output relays de-energize h / energize g, provided that the latching function is not activated e. With activated latching function e the output relays remain energized h and de-energize only, when the is interrupted / the output relays remain de-energized g and energize only, when the is switched off and then again switched on = Reset. When i is adjusted on the device, the functionality is equivalent to the one described above. There is only to consider that in this case, instead of both output relays, only one output relay each will be switched. >U = 5-6 /4 8 ; <U = 5-6 /4 8 Function diagrams CM-EFS. Voltage window monitoring x c/o contact j ON-delayed A without latching e A-A Threshold max Hysteresis Measured value Hysteresis < T V T V < T V CDC 5 3 F005 Further function diagrams see data sheet. Voltage window monitoring x c/o contact j OFF-delayed B without latching e A-A Threshold max Hysteresis Measured value Hysteresis T V T V CDC 5 33 F005 Threshold min Open-circuit principle -4 (5-8) - (5-6) -4 (5-8) - (5-6) green LED red LED yellow LED Closed-circuit principle -4 (5-8) - (5-6) -4 (5-8) - (5-6) green LED red LED Threshold min Open-circuit principle -4 (5-8) - (5-6) -4 (5-8) - (5-6) green LED red LED yellow LED Closed-circuit principle -4 (5-8) - (5-6) -4 (5-8) - (5-6) green LED red LED Monitoring of DC- and ACvoltages from V RMS measuring principle One device includes 4 measuring ranges: 3-30 V; 6-60 V; V; V Over- and undervoltage monitoring ON-or OFF-delay configurable Open- or closed circuit principle configurable Latching function configurable Thresholds for U min and U max adjustable Fixed hysteresis of 5 % Tripping delay T V adjustable 0; s x c/o contacts (common signal) or x c/o contact (separate signals for U min and U max ).5 mm width 3 LEDs for status indication Connection diagram CM-EFS. C A 5 5 B B 5 5 A A C A CDC 5 07 F0005 Control supply voltage 50/60 Hz Tripping delay T V adjustable Position 4 3 ON OFF Measuring range AC/DC: 3-30 V; 6-60 V; V; V CM- EFS. yellow LED A-A B-C 4-40 V AC/DC Supply voltage Measuring ranges: 3-30 V; 6-60 V; V; V 5-6/4 8 Output contacts - 5-6/4 8 open- or closed circuit principle 0 or s yellow LED DIP switch functions CM-EFS. x c/o x c/o closed open ON OFF-delay ON Closed-circuit principle OFF ON-delay OFF Open-circuit principle 3 ON Latching function activated 4 ON x c/o contact OFF Latching function not activated OFF x c/o contacts Pack. unit piece CDC 5 74 F0005 piece OFF = Default piece SVR R / 0.6 Approvals...64 Technical data...7 Technical diagrams...38 Dimensional drawings...39 Accessories...40 ABB 7 CDC0004C005

14 Current monitoring relays, single-phase CM-SRS., CM-SRS., CM-SRS.M and CM-SFS. Technical data CM-SRS. CM-SRS. CM-SRS.M CM-SFS. Input circuit - Supply circuit A-A Control U S A-A 0-30 V AC A-A A-A 0-40 V AC 4-40 V AC/DC Control U S tolerance % Rated frequency AC versions 50/60 Hz AC/DC versions 50/60 Hz or DC Current / power consumption 4 V DC 5 V AC 30 V AC 0-30 V AC 0-40 V AC 4-40 V AC/DC - 4 ma /.6 VA ma /.6 VA 30 ma / 0.75 W 7 ma /.9 VA ma /.6 VA On-period 00 % Power failure buffering 0 ms Transient overvoltage protection Varistors Input circuit - Measuring circuit B/B/B3-C Monitoring function over- or undercurrent monitoring configurable over- and undercurrent monitoring Measuring method RMS measuring principle Measuring inputs CM-SxS.x CM-SxS.x Terminal connection B-C B-C B3-C B-C B-C B3-C Measuring range 3-30 ma 0-00 ma 0.- A A -5 A 3-5 A ) Input resistance 3.3 q q 0. q 0.05 q 0.0 q q Pulse overload capacity t < s 500 ma A 0 A 5 A 50 A 00 A Continous capacity 50 ma 50 ma.5 A A 7 A 7 A Threshold value(s) adjustable within the indicated measuring range Setting accuracy of threshold value 0 % Repeat accuracy (constant parameters) w0.07 % of full scale Hysteresis related to the threshold value 3-30 % adjustable 5 % fixed Measuring signal frequency range DC / 5 Hz - khz Rated measuring signal frequency range DC / Hz Maximum response time AC: 80 ms / DC: 0 ms Measuring error within the tolerance m 0.5 % Measuring error within the temperature range m 0.06 % / C Timing circuit Start-up delay T S none 0 or s adjustable Tripping delay T V none 0 or s adjustable Repeat accuracy (constant parameters) w0.07 % of full scale Timing error within tolerance - m 0.5 % Timing error within temperature range - m 0.06 % / C Indication of operational states Control U/T: green LED V: control applied, X: start-up delay T S active, W: tripping delay T V active Measured value I: red LED V: overcurrent, W: undercurrent Relay status R: yellow LED V: relay energized, no latching function Z: relay energized, active latching function Y: relay de-energized, active latching function Output circuits (5)-(6)/4(8), (5)-(6)/4(8) Relays Kind of output c/o contact c/o contacts x c/o contacts or x c/o contact configurable Operating principle ) open-circuit principle open- or closed-circuit principle configurable Contact material AgNi Rated voltage acc. to VDE 00, IEC V 7 ABB CDC0004C005

15 Current monitoring relays, single-phase CM-SRS., CM-SRS., CM-SRS.M and CM-SFS. Technical data CM-SRS. CM-SRS. CM-SRS.M CM-SFS. Minimum switching voltage / minimum switching current 4 V / 0 ma Maximum switching voltage / maximum switching current 50 V AC / 4 A AC Rated operational AC (resistive) at 30 V 4 A current AC5 (inductive) at 30 V 3 A (IEC ) DC (resistive) at 4 V 4 A DC3 (inductive) at 4 V A Mechanical lifetime 30x0 6 switching cycles Electrical lifetime (AC, 30 V, 4 A) 0.x0 6 switching cycles Short-circuit capacity / n/c contact 6 A fast-acting 0 A fast-acting 6 A fast-acting maximum fuse rating n/o contact 0 A fast-acting General data Dimensions (W x H x D).5 x 78 x 00 mm (0.89 x 3.07 x 3.94 inch) Mounting DIN rail (EN 500) Mounting position any Material of enclosure PA 6 Degree of protection enclosure / terminals IP50 / IP0 Electrical connection Wire size fine-strand with wire end ferrule fine-strand without wire end ferrule x 0.75 mm / x.5 mm ( x 8 AWG / x 4 AWG) rigid x 0.5 mm / x 4 mm ( x 0 AWG / x AWG) Stripping length 8 mm (0.3 inch) Tightening torque 0.8 Nm Environmental data Ambient temperature range operation C storage C Damp heat (IEC ) 55 C, 6 cycles Vibration (sinusoidal) (IEC/EN ) Class Shock (IEC/EN ) Class Isolation data Rated insulation supply circuit / measuring circuit 600 V voltage supply circuit / output circuit 50 V (VDE 00, measuring circuit / output circuit 600 V IEC , IEC/EN ) output circuit / output circuit 50 V Pollution degree (VDE 00, IEC 664, IEC/EN ) Overvoltage category (VDE 00, IEC 664, IEC/EN ) III Test voltage between all isolated circuits (type test).0 kv, 50 Hz (Rated insulation voltage 50 V).5 kv, 50 Hz (Rated insulation voltage 600 V) Standards Product standard IEC 55-6, EN Low Voltage Directive 006/95/EC EMC Directive 004/08/EC Electromagnetic compatibility Interference immunity IEC/EN electrostatic discharge (ESD) IEC/EN Level 3 electromagnetic field (HF radiation resistance) IEC/EN Level 3 fast transients (Burst) IEC/EN Level 3 powerful impulses (Surge) IEC/EN Level 3 HF line emission IEC/EN Level 3 Interference emission IEC/EN electromagnetic field (HF radiation resistance) IEC/CISPR ; EN 550 Class B HF line emission IEC/CISPR ; EN 550 Class B ) Open-circuit principle: output relay energizes if the measured value exceeds b / falls below a the adjusted threshold value Closed-circuit principle: output relay de-energizes if measured value exeeds b / falls below a the adjusted threshold value ) In case of measured currents > 0 A, lateral spacing has to be min. 0 mm ABB 73 CDC0004C005

16 Voltage monitoring relays, single-phase CM-ESS., CM-ESS., CM-ESS.M and CM-EFS Technical data CM-ESS. CM-ESS. CM-ESS.M CM-EFS. Input circuit - Supply circuit A-A Control U S A-A 0-30 V AC A-A A-A 0-40 V AC 4-40 V AC/DC Control U S tolerance % Rated frequency AC versions 50/60 Hz AC/DC versions 50/60 Hz or DC Current / power consumption 4 V DC 5 V AC 30 V AC 0-30 V AC 0-40 V AC 4-40 V AC/DC - 4 ma /.6 VA ma /.6 VA 30 ma / 0.75 W 7 ma /.9 VA ma /.6 VA On-period 00 % Power failure buffering 0 ms Transient overvoltage protection Varistors Input circuit - Measuring circuit B-C Monitoring function over- or undervoltage monitoring configurable over- and undervoltage monitoring Measuring method RMS measuring principle Measuring inputs CM-ExS Terminal connection B-C B-C B-C B-C Measuring range 3-30 V 6-60 V V V Input resistance 600 k q 600 k q 600 k q 600 k q Pulse overload capacity t < s 800 V 800 V 800 V 800 V Continous capacity 660 V 660 V 660 V 660 V Threshold value(s) adjustable within the indicated measuring range Setting accuracy of threshold value 0 % Repeat accuracy (constant parameters) w0.07 % of full scale Hysteresis related to the threshold value 3-30 % adjustable 5 % fixed Measuring signal frequency range DC / 5 Hk - khz Rated measuring signal frequency range DC / Hz Maximum response time AC: 80 ms / DC: 0 ms Measuring error within the tolerance m 0.5 % Measuring error within the temperature range m 0.06 % / C Transient overvoltage protection Varistors Timing circuit Delay time T V none 0 or s adjustable Repeat accuracy (constant parameters) w0.07 % of full scale Timing error within tolerance - m 0.5 % Timing error within temperature range - m 0.06 % / C Indication of operational states Control U/T: green LED V: control applied, W: tripping delay T V active Measured value U: red LED V: overvoltage, W: undervoltage Relay status R: yellow LED V: relay energized, no latching function Z: relay energized, active latching function Y: relay de-energized, active latching function Output circuits -/4, -/4 Relays Kind of output c/o contact c/o contacts x c/o contacts or x c/o contact configurable Operating principle ) open-circuit principle open- or closed-circuit principle configurable Contact material AgNi Rated voltage acc. to VDE 00, IEC V 74 ABB CDC0004C005

17 Voltage monitoring relays, single-phase CM-ESS., CM-ESS., CM-ESS.M and CM-EFS Technical data CM-ESS. CM-ESS. CM-ESS.M CM-EFS. Minimum switching voltage / minimum switching current 4 V / 0 ma Maximum switching voltage / maximum switching current 50 V AC / 4 A AC Rated operational AC (resistive) at 30 V 4 A current AC5 (inductive) at 30 V 3 A (IEC ) DC (resistive) at 4 V 4 A DC3 (inductive) at 4 V A Mechanical lifetime 30x0 6 switching cycles Electrical lifetime (AC, 30 V, 4 A) 0.x0 6 switching cycles Short-circuit capacity / n/c contact 6 A fast-acting 0 A fast-acting 6 A fast-acting maximum fuse rating n/o contact 0 A fast-acting Gerneral data MTBF Dimensions (W x H x D).5 x 78 x 00 mm (0.89 x 3.07 x 3.94 inch) Mounting DIN rail (EN 500) Mounting position any Material of enclosure PA 6 Degree of protection enclosure / terminals IP50 / IP0 Electrical connection Wire size fine-strand with wire end ferrule fine-strand without wire end ferrule x 0.75 mm / x.5 mm ( x 8 AWG / x 4 AWG) rigid x 0.5 mm / x 4 mm ( x 0 AWG / x AWG) Stripping length 8 mm (0.3 inch) Tightening torque 0.8 Nm Environmental data Ambient temperature range operation C storage C Damp heat (IEC ) 55 C, 6 cycle Vibration (sinusoidal) (IEC/EN ) Class Shock (IEC/EN ) Class Isolation data Rated Insulation supply circuit / measuring circuit 600 V voltage supply circuit / output circuit 50 V (VDE 00, measuring circuit / output circuit 600 V IEC , IEC/EN ) output circuit / output circuit 50 V Pollution degree (VDE 00, IEC 664, IEC/EN ) Overvoltage category (VDE 00, IEC 664, IEC/EN ) III Test voltage between all isolated circuits (type test).0 kv, 50 Hz (Rated insulation voltage 50 V).5 kv, 50 Hz (Rated insulation voltage 600 V) Standards Product standard IEC 55-6, EN Low Voltage Directive 006/95/EC EMC Directive 004/08/EC Electromagnetic compatibility Interference immunity IEC/EN electrostatic discharge (ESD) IEC/EN Level 3 electromagnetic field (HF radiation resistance) IEC/EN Level 3 fast transients (Burst) IEC/EN Level 3 powerful impulses (Surge) IEC/EN Level 3 HF line emission IEC/EN Level 3 Interference emission IEC/EN electromagnetic field (HF radiation resistance) IEC/CISPR ; EN 550 Class B HF line emission IEC/CISPR ; EN 550 Class B ) Open-circuit principle: output relay energizes if the measured value exceeds d / falls below c the adjusted threshold value Closed-circuit principle: output relay de-energizes if measured value exeeds d / falls below c the adjusted threshold value ) ABB 75 CDC0004C005

18 Notes 76 ABB CDC0004C005

19 ABB Three-phase monitors Content Ordering details CM-PBE CM-PVE CM-PFE CM-PFS CM-PSS CM-PVS CM-PAS... 8 CM-MPS Technical data Technical diagrams Dimensional drawings Accessories Conversion tables... 4 ABB 77 CDC0004C005

20 SVR F9500 CM-PBE R: yellow LED - relay status Three- and single-phase monitoring: Phase loss No phase sequence monitoring Measuring range: L-L-L3: 3 x V AC L-N: 0-40 V AC Available with or without neutral monitoring n/o contact LED for status indication Three-phase monitoring relays Phase loss monitoring - CM-PBE, CM-PVE Ordering details The CM-PBE phase loss monitoring relay is used to monitor s for phase loss (U meas < 60 % x U rated ). If all three phases are present, the output relay is energized. If the above fault occurs, the output relay is de-energized and the yellow LED turns off. The relay is re-energized automatically as soon as the voltage returns to the nominal range, taking into account a fixed hysteresis. The version with neutral monitoring can also be used in single-phase networks by jumpering the three phase terminals (L, L, L3) and connecting only one phase. Function diagrams CM-PBE L L L3 N 3-4 L L L3 3-4 CM-PBE CM-PBE Three-phase monitoring with neutral t t < t t < t t t Three-phase monitoring without neutral t t < t t < t t t Rated control = measuring voltage 3x V AC, 0-40 V AC 3x V AC, 0-40 V AC Neutral monitoring t = 500 ms t = 50 ms t = 500 ms t = 50 ms CDC F0003 CDC F0003 Connection diagrams CM-PBE with neutral monitoring SVC F 0 without neutral monitoring SVC F 03 Pack. unit piece L-L-L3 (-N) Rated control = Measuring voltage 3-4 Output contact - closed-circuit principle L-L-L3 Rated control = Measuring voltage 3-4 Output contact - closed-circuit principle piece piece with SVR R / 0.7 without SVR R / 0.7 SVR F9400 The CM-PVE phase monitoring relay is used to monitor s for undervoltage, overvoltage and phase loss. If all three phases are present with correct voltage, the output relay is energized. If one of the above faults occurs, i. e. if the voltage [L-L (L-N)] exceeds the voltage value U max (460 V / 65 V) or falls below the voltage value U min (30 V / 85 V), the output relay is de-energized and the yellow LED turns off. The relay is re-energized automatically as soon as the voltage returns to the tolerance range, taking into account a fixed hysteresis of 5 %. The version with neutral monitoring can also be used in single-phase networks by jumpering the three phase terminals (L, L, L3) and connecting only one phase. Function diagrams CM-PVE Connection diagrams CM-PVE Three-phase monitoring with neutral with neutral monitoring CM-PVE R: yellow LED - relay status L, L, L3, N U max -5% U rated + 5% U min Measured value 3-4 t t < t t < t t t t = 500 ms t = 500 ms CDC F0003 SVC F 0 L-L-L3(-N) Rated control = Measuring voltage 3-4 Output contact - closed-circuit principle Three-phase monitoring without neutral without neutral monitoring Three- and single-phase monitoring: Phase loss Over-/ undervoltage No phase sequence monitoring Measuring range: L-L-L3: 3 x V AC L-N: V AC Available with or without neutral monitoring n/o contact LED for status indication 78 ABB CDC0004C005 CM-PVE CM-PVE L, L, L3 U max -5% U rated + 5% U min Measured value 3-4 t t < t t < t t t Control = measuring voltage 3x V AC, V AC 3x V AC, V AC Neutral monitoring t = 500 ms t = 500 ms Technical data...84 Dimensional drawing...39 CDC F0003 SVC F 03 Pack. unit piece L-L-L3 Rated control = Measuring voltage 3-4 Output contact - closed-circuit principle piece piece with SVR R / 0.7 without SVR R / 0.7

21 Three-phase monitoring relays Phase sequence monitoring - CM-PFE, CM-PFS Ordering details SVR F900 The CM-PFE phase sequence monitoring relay is used to monitor three-phase s for incorrect phase sequence. The output relay remains energized with correct phase sequence. It resets and the yellow LED turns off in case of incorrect phase sequence or phase loss. In case of motors which continue running with only two phases, the CM-PFE detects phase loss if the reverse feeded voltage is less than 60% of the nominal voltage. For applications where a reverse feeded voltage > 60% is expected we recommend to use our threephase monitor for unbalance CM-PAS. Function diagram CM-PFE Connection diagram CM-PFE CM-PFE R: yellow LED - relay status Measured value L, L, L3-4 - SVC F06 SVC F07 L-L-L3 Rated control = Measuring voltage -/4 Output contact Closed-circuit principle Monitoring of three-phase for: Phase sequence Phase loss Continuous voltage range 3 x V 50/60 Hz c/o contact LED for status indication Rated control = measuring voltage Pack. unit piece piece piece CM-PFE 3 x V AC SVR R / 0.7 SVR F9300 The CM-PFS phase sequence monitoring relay is used to monitor three-phase s for incorrect phase sequence. The output relay is energized and the yellow LED turns on if all phases are present in the correct phase sequence (clockwise rotating field). The relay is de-energized and the yellow LED turns off in case of incorrect phase sequence or loss of one phase. In case of motors which continue running with only two phases, the CM-PFS detects phase loss if the reverse feeded voltage is less than 60% of the nominal voltage. For applications where a reverse feeded voltage > 60% is expected we recommend to use our threephase monitor for unbalance CM-PAS. Function diagram CM-PFS Connection diagram CM-PFS CM-PFS R: yellow LED - relay status Marker label Measured value L, L, L SVC F 09 SVC F 08 L-L-L3 Rated control = Measuring voltage 5-6 /4 8, Output contact - 5-6/4 8 Closed-circuit principle ATTENTION If several CM-PFS units are placed side by side and the control is higher than 45 V, spacing of at least 0 mm has to be kept between the individual units. Monitoring of three-phase for: Phase sequence Phase loss Continuous voltage range 3 x V 50/60 Hz c/o contacts LED for status indication Rated control = measuring voltage Pack. unit piece piece Technical data...85 Technical diagrams...38 Dimensional drawing...39 Accessories...40 piece CM-PFS 3 x V AC SVR R / 0.33 ABB 79 CDC0004C005

22 CDC F0t04 CM-PSS R: green LED - control, relay status F: red LED - fault signal F: red LED - fault signal - Overvoltage: F - Undervoltage: F - Phase loss: F on, F flashes - Phase sequence: F and F flash alternately Time adjustment 0.-0 s Phase sequence and phase loss are signalled without delay. Rotary switch for selecting the time delay function A ON-delay B OFF-delay 6 Marker label Three-phase monitoring relays for over- and undervoltage - CM-PSS Ordering details The CM-PSS is a three-phase monitoring relay. It is able to monitor the phase parameters phase sequence, phase loss, over- and undervoltage. If all three phases are present with correct voltage, the output relays are energized. If the voltage to be monitored exceeds or falls below the fixed threshold value, the output relays are de-energized undelayed or delayed (0.-0 s), depending on the set time delay. The fault signal can be suppressed or, for better evaluation, stored for the settable delay time of 0. to 0 s. The rotary switch A / B is used to select the delay time function. Switch position A: In case of a fault, the de-energizing of the output relays and the respective fault signal are suppressed for the set delay time. Switch position B: In case of a fault, the output relays de-energize immediately and a fault signal is issued and stored for the set delay time. This way, also momentary undervoltage conditions are recognized. The fault type is indicated by LEDs. The output relays re-energize automatically, instantaneously or with delay (0.-0 s), depending on the set time delay, as soon as the voltage returns to the tolerance range, taking into account a fixed hysteresis of 5%. Phase sequence and phase loss are indicated and reset without time delay. Function diagram CM-PSS L, L, L3 > U > U - 5 % Measuring value < U + 5 % < U 5-8, , 5-6 F: red LED F: red LED R: green LED L, L, L3 > U > U - 5 % Measuring value < U + 5 % < U 5-8, , 5-6 F: red LED F: red LED Over-/ undervoltage, ON-delayed t Over-/ undervoltage, OFF-delayed < t t CDC 5 00 F007 CDC 5 00 F007 L, L, L3 Measuring value 5-8, , 5-6 F: red LED F: red LED R: green LED Phase sequence / phase loss L, L3, L L, L L L, L, L3 L, L, L3 L, L, L3 L, L, L3 L3 L, L3 CDC F007 R: green LED t < t < t Connection diagram CM-PSS SVC F05 L, L, L3 Rated control = Measuring voltage 5-6/8 Output contacts - 5-6/8 closed-circuit principle Three-phase monitoring: Phase sequence Phase loss Overvoltage Undervoltage Switching thresholds 0 % of rated voltage Adjustable ON- and OFF-delay Dual-frequency measuring input 50/60 Hz Powered by the measuring circuit c/o contacts 3 LEDs for status indication 80 ABB CDC0004C005 CM-PSS Rated control = measuring voltage 380 V AC 400 V AC SVR R300 SVR R3300 Pack. unit piece piece piece 0.3 / / 0.9 Technical data...86 Technical diagrams...38 Dimensional drawing...39 Accessories...40 Conversion table...4

23 CDC F0t04 CM-PVS R: green LED - control, relay status F: red LED - fault signal F: red LED - fault signal - Overvoltage: F - Under voltage: F - Phase loss: F on, F flashes - Phase sequence: F and F flash alternately Threshold adjustment U min /U max Time adjustment 0.-0 s Phase sequence and phase loss are signalled without delay. Rotary switch for selecting the time delay function A ON-delayed B OFF-delayed 7 Marker label Three-phase monitoring relays for over- and undervoltage - CM-PVS Ordering details The CM-PVS is a three-phase monitoring relay. It is able to monitor the phase parameters phase sequence, phase loss, over- and undervoltage. The threshold values for over- and undervoltage are adjustable (see table). If all three phases are present with correct voltage, the output relays are energized. If the voltage to be monitored exceeds or falls below the set threshold value, the output relays are de-energized undelayed or delayed (0.-0 s), depending on the set time delay. The fault signal can be suppressed or, for better evaluation, stored for the settable delay time of 0. to 0 s. The rotary switch A / B is used to select the delay time function. Switch position A: In case of a fault, the de-energizing of the output relays and the respective fault signal are suppressed for the set delay time. Switch position B: In case of a fault, the output relays de-energize immediately and a fault signal is issued and stored for the set delay time. This way, also momentary undervoltage conditions are recognized. The fault type is indicated by LEDs. The output relays re-energize automatically, instantaneously or with delay (0.-0 s), depending on the set time delay, as soon as the voltage returns to the tolerance range, taking into account a fixed hysteresis of 5%. Phase sequence and phase loss are indicated and reset without time delay. Function diagram CM-PVS Thresholds for over- and undervoltage L-L-L V U min = 60-0 V U max = V L-L-L V U min = V U max = V L, L, L3 > U > U - 5 % Measuring value < U + 5 % < U 5-8, , 5-6 F: red LED F: red LED R: green LED L, L, L3 > U > U - 5 % Measuring value < U + 5 % < U 5-8, , 5-6 F: red LED F: red LED Over-/ and undervoltage, ON-delayed t Over-/ undervoltage, OFF-delayed < t t CDC 5 00 F007 CDC 5 00 F007 L, L, L3 Measuring value 5-8, , 5-6 F: red LED F: red LED R: green LED Phase sequence / phase loss L, L3, L L, L L L, L, L3 L, L, L3 L, L, L3 L, L, L3 L3 L, L3 CDC F007 R: green LED t < t < t Connection diagram CM-PVS Three-phase monitoring: Phase sequence Phase loss Overvoltage Undervoltage Adjustabble: Over- and undervoltage threshold ON- and OFF-delay Dual-frequency measuring input 50/60 Hz Powered by the measuring circuit c/o contacts 3 LEDs for status indication CM-PVS SVC F05 L, L, L3 Rated control = Measuring voltage 5-6/8 Output contacts - 5-6/8 closed-circuit principle Rated control = measuring voltage V AC V AC SVR R300 SVR R3300 Pack. unit piece piece piece 0.3 / / 0.9 Technical data...86 Technical diagrams...38 Dimensional drawing...39 Accessories...40 Conversion table...4 ABB 8 CDC0004C005

24 Three-phase monitoring relays for unbalance - CM-PAS Ordering details CDC F0t04 The CM-PAS is a three-phase monitoring relay. It is able to monitor the phase parameters phase sequence, phase loss and phase unbalance. If all three phases are present with correct voltage, the output relay is energized. The output relays are de-energized delayed (0.-0 s), if the phase unbalance of the phases to be monitored exceeds the set unbalance threshold value. This enables a short-term suppression of fault signals or, for better evaluation, a storage of the fault signal. The fault type is indicated by LEDs. The output relays re-energize undelayed, as soon as the voltage returns to the tolerance range, taking into account a fixed hysteresis of 0%. Phase sequence and phase loss are indicated and reset without time delay. CM-PAS R: green LED - control, relay status F: red LED - fault signal F: red LED - fault signal - Unbalance: F and F on - Phase loss: F on, F flashes - Phase sequence: F and F alternately flashing Threshold adjustment phase unbalance -5 % Time adjustment 0.-0 s Phase sequence and phase loss are signalled without delay. 6 Marker label Function diagram CM-PAS L, L, L3 Unbalance Unbalance - Hysteresis Measuring value Unbalance + Hysteresis Unbalance 5-8, , 5-6 F: red LED F: red LED R: green LED Unbalance, ON-delayed Connection diagram CM-PAS L3 L, L, L3 L, L SVC F05 t < t t L, L, L3 Rated control = Measuring voltage 5-6/8 Output contacts - 5-6/8 closed-circuit principle CDC F007 L, L, L3 Measuring value 5-8, , 5-6 F: red LED F: red LED R: green LED Phase sequence / phase loss L, L3, L L, L L L, L, L3 L, L, L3 L, L, L3 L, L, L3 L3 L, L3 CDC F007 Three-phase monitoring: Phase sequence Phase loss Unbalance Adjustable: unbalance threshold ON-delay Dual-frequency measuring input 50/60 Hz Powered by the measuring circuit c/o contacts 3 LEDs for status indication 8 ABB CDC0004C005 CM-PAS Rated control = measuring voltage V AC V AC SVR R300 SVR R3300 Pack. unit piece piece piece 0.3 / / 0.9 Technical data...86 Technical diagrams...38 Dimensional drawing...39 Accessories...40 Conversion table...4

25 CDC F0t03 CM-MPS R: green LED - control, relay status F: red LED - fault signal F: red LED - fault signal - Overvoltage: F - Undervoltage: F - Unbalance: F and F on - Phase loss / interrupted neutral ) : F on, F flashes - Phase sequence: F and F flash alternately Threshold adjustment U min /U max Unbalance threshold -5% Time adjustment 0.-0 s Phase sequence and phase loss are signalled without delay. Sliding switch for selecting the time delay function A ON-delay B OFF-delay 8 Marker label Three-phase monitoring relays Multifunctional - CM-MPS Ordering details The CM-MPS is a three-phase monitoring relay. It is able to monitor the phase parameters phase sequence, phase loss, over- and undervoltage and phase unbalance. The threshold values for over- and undervoltage are adjustable (see table). The threshold value for phase unbalance can be adjusted from -5 %. If one of the above faults occurs, the output relay is de-energized. The fault type is indicated by LEDs. The fault signal can be suppressed or, for better evaluation, stored for the settable delay time of 0. to 0 s. The sliding switch A / B is used to select the delay time function. Switch position A: In case of a fault, the de-energizing of the output relays and the respective fault signal are suppressed for the set delay time. Switch position B: In case of a fault, the output relays de-energize immediately and a fault signal is issued and stored for the set delay time. This way, also momentary undervoltage conditions are recognized. The output relay is re-energized automatically if all parameters are back within the adjusted limits. Function diagrams CM-MPS Under- and overvoltage thresholds Version without neutral monitoring L-L-L V V min = 60-0 V V max = V L-L-L V V min = V V max = V Version with neutral monitoring L-L-L3-N V V min = 90-0 V V max = 0-70 V L-L-L3-N V V min = 80-0 V V max = V L, L, L3 > U > U - 5 % Measuring value < U + 5 % < U 5-8, , 5-6 F: red LED F: red LED R: green LED L, L, L3 > U > U - 5 % Measuring value < U + 5 % < U 5-8, , 5-6 F: red LED F: red LED R: green LED Over-/ undervoltage, ON-delayed Over-/ undervoltage, OFF-delayed Connection diagrams CM-MPS t t < t t < t < t CDC 5 00 F007 CDC 5 00 F007 L, L, L3 Measuring value 5-8, , 5-6 F: red LED F: red LED R: green LED L, L, L3 Unbalance Unbalance - Hysteresis Measuring value Unbalance + Hysteresis Unbalance 5-8, , 5-6 F: red LED F: red LED R: green LED L, L, L3 Unbalance Unbalance - Hysteresis Measuring value Unbalance + Hysteresis Unbalance 5-8, , 5-6 F: red LED F: red LED R: green LED Phase sequence / phase loss L, L3, L L, L L L, L, L3 L, L, L3 L, L, L3 L, L, L3 Unbalance, ON-delayed L3 L, L, L3 L, L Unbalance, OFF-delayed L3 L, L, L3 L, L L3 L, L3 t < t t t < t < t CDC F007 CDC F007 CDC F007 Three-phase monitoring: Phase sequence Phase loss Overvoltage Undervoltage Phase unbalance Available with or without neutral monitoring Adjustable: over- and undervoltage thresholds unbalance threshold ON- and OFF-delay Dual-frequency measuring input 50/60 Hz Powered by the measuring circuit c/o contacts 3 LEDs for status indication without neutral monitoring SVC F05 L, L, L3 Rated control = Measuring voltage 5-6/8 Output contacts- 5-6/8 closed-circuit principle Rated control = measuring voltage Without neutral monitoring V AC CM-MPS V AC With neutral monitoring V AC CM-MPS V AC SVR R300 SVR R3300 SVR R300 SVR R3300 with neutral monitoring SVC F0656 L, L, L3, N Rated control = Measuring voltage 5-6/8 Output contacts - 5-6/8 closed-circuit principle Pack. unit piece piece piece 0.4 / / / / 0.44 ) devices with interrupted neutral monitoring Technical data...86 Technical diagrams...38 Dimensional drawing...39 Accessories...40 Conversion table...4 ABB 83 CDC0004C005

26 Three-phase monitoring relays CM-PBE, CM-PVE Technical data CM-PBE CM-PVE Supply circuit = measuring circuit L-L-L3 (-N) Rated control U S with neutral monitoring 0-40 V AC 50/60 Hz V AC 50/60 Hz = measuring voltage without neutral monitoring V AC 50/60 Hz V AC 50/60 Hz Power consumption Rated control U S tolerance % % Rated frequency 50/60 Hz 50/60 Hz ( %) Duty time 00 % Measuring circuit L-L- L3-N L - L -L3 Monitoring functions phase loss over- and undervoltage, phase loss Measuring ranges 0-40 V AC V AC V AC V AC Thresholds threshold = 0,6 x U N fixed: U min : 85 V / 30 V; U max : 65 V / 460 V Hysteresis related to the threshold value 5 % fixed (release value = 0.65 x U N ) fixed: U min : 94 V / 336 V; U max : 5 V / 437 V Measuring voltage frequency 50/60 Hz (-0 %...+0 %) Response time 40 ms 80 ms Measuring error within rated control tolerance Measuring error within temperature range m 0.06 % / C Timing circuit Delay time start-up delay 500 ms (w0 %), fixed ON-delay 50 ms (w0 %) at over-/undervoltage 500 ms (w0 %) Indication of operational states Relay status R: yellow LED V Output relay energized Output circuits 3-4 Kind of output n/o contact Operating principle ) closed-circuit principle Contact material AgCdO Rated voltage (VDE 00, IEC ) 50 V Minimum switching voltage / Minimum switching current - / - Maximum switching voltage 50 V AC, 50 V DC Rated switching current AC (resistive) 30 V 4 A (IEC ) AC5 (inductive) 30 V 3 A DC (resistive) 4 V 4 A DC3 (inductive) 4 V A Mechanical lifetime 30 x 0 6 switching cycles Electrical lifetime (AC, 30 V, 4 A) 0. x 0 6 switching cycles Short circuit proof, n/c contact 0 A fast-acting max. fuse rating n/o contact 0 A fast-acting General data Dimensions (W x H x D).5 x 78 x 78.5 mm (0.89 x 3.07 x 3.09 inch) Mounting position any Degree of protection enclosure / terminals IP50 / IP0 Ambient temperature range operation C storage C Mounting DIN rail (EN 500) Electrical connection Wire size fine-strand with wire end ferrule x.5 mm ( x 6 AWG) Standards Product standard IEC 55-6, EN Low Voltage Directive 006/95/EC EMC Directive 004/08/EC Electromagnetic compatibility Interference emission EN electrostatic discharge (ESD) IEC/EN Level 3-6 kv/ 8 kv electromagnetic field (HF radiation resistance) IEC/EN Level 3-0 V/m fast transients (Burst) IEC/EN Level 3 - kv / 5 khz powerful impulses (Surge) IEC , EN Level 4 - kvl-l HF line emissission IEC , EN Level 3-0 V Interference emission EN Operational reliability (IEC 68--6) 6 g Mechanical resistance (IEC 68--6) 0 g Isolation data Rated insulation volt. between supply, measuring and output circuits (VDE 00, IEC ) 400 V Rated impulse withstand voltage U imp between all isolated circuits (VDE 00, IEC 664) 4 kv / µs Test voltage between all isolated circuits.5 kv, 50 Hz, min. Pollution category (VDE 00, IEC 664, IEC 55-5) 3 Overvoltage category (VDE 00, IEC 664, IEC 55-5) III Environmental testing (IEC ) 4 h cycle time, 55 C, 93 % rel., 96 h Closed-circuit principle: Output relay is de-energized if the measured value exceeds/drops below the adjusted threshold. 84 ABB CDC0004C005

27 Three-phase monitoring relays CM-PFE, CM-PFS Technical data CM-PFE CM-PFS Supply circuit = measuring circuit L-L-L3 Rated control U S control = measuring voltage 3 x V AC 3 x V AC 50/60 Hz Power consumption approx. 5 VA Rated control U S tolerance % % Rated frequency 50/60 Hz ( %) 50/60 Hz Duty time 00 % Measuring circuit L-L-L3 Monitoring functions phase sequence, phase loss Measuring ranges 3 x V AC 3 x V AC Thresholds 0,6 x U N Hysteresis related to the threshold value Measuring voltage frequency 50/60 Hz Response time 500 ms Measuring error within rated control tolerance m 0.5 % Measuring error within temperature range m 0.06 % / C Timing circuit Delay time start-up delay 500 ms ON-delay 500 ms 500 ms Indication of operational states Relay status R: yellow LED V Output relay energized Output circuits -/4 (5)-(6)/4(8), (5)-(6)/4(8) Kind of output c/o contact c/o contacts Operating principle ) closed-circuit principle Contact material AgCdO AgNi Rated voltage (VDE 00, IEC ) 50 V Minimum switching voltage / Minimum switching current - / - Maximum switching voltage 50 V AC, 50 V DC Rated switching current AC (resistive) 30 V 4 A (IEC ) AC5 (inductive) 30 V 3 A DC (resistive) 4 V 4 A DC3 (inductive) 4 V A Mechanical lifetime 30 x 0 6 switching cycles Electrical lifetime (AC, 30 V, 4 A) 0. x 0 6 switching cycles Short circuit proof, n/c contact 0 A fast-acting 4 A fast-acting max. fuse rating n/o contact 0 A fast-acting 6 A fast-acting General data Dimensions (W x H x D).5 x 78 x 78.5 mm (0.89 x 3.07 x 3.09 inch).5 x 78 x 00 mm (0.89 x 3.07 x 3.94 inch) Mounting position any Degree of protection enclosure / terminals IP50 / IP0 Ambient temperature range operation C storage C Mounting DIN rail (EN 500) Electrical connection Wire size fine-strand with wire end ferrule x.5mm ( x 6 AWG) x mm ( x 8-4 AWG) Standards Product standard IEC 55-6, EN Low Voltage Directive 006/95/EC EMC Directive 004/08/EC Electromagnetic compatibility Interference emission EN electrostatic discharge (ESD) IEC/EN Level 3 (6 kv/ 8 kv) electromagnetic field (HF radiation resistance) IEC/EN Level 3 (0 V/m) fast transients (Burst) IEC/EN Level 3 ( kv / 5 khz) powerful impulses (Surge) IEC , EN Level 4 ( kvl-l) HF line emissission IEC , EN Level 3 (0 V) Interference emission EN Operational reliability (IEC 68--6) 6 g 4 g Mechanical resistance (IEC 68--6) 0 g 6 g Isolation data Rated insulation volt. between supply, measuring and output circuits (VDE 00, IEC ) 500 V Rated impulse withstand voltage U imp between all isolated circuits (VDE 00, IEC 664) 4 kv / µs Test voltage between all isolated circuits.5kv, 50Hz, min. Pollution category (VDE 00, IEC 664, IEC 55-5) 3 Overvoltage category (VDE 00, IEC 664, IEC 55-5) III Environmental testing (IEC ) 4 h cycle, 55 C, 93 % rel., 96 Closed-circuit principle: Output relay is de-energized if the measured value exceeds/drops below the adjusted threshold. ABB 85 CDC0004C005

28 Three-phase monitoring relays CM-MPS, CM-PSS, CM-PAS, CM-PVS Technical data CM-MPS CM-PSS CM-PAS CM-PVS Input circuit = Measuring circuit L, L, L3, (N) Rated control L, L, L3 without V AC 380 V AC V AC V AC U S neutral monitoring V AC 400 V AC V AC V AC Power consumption L, L, L3, N with V AC neutral monitoring V AC VA Rated control U S tolerance % Rated frequency 50/60 Hz Frequency tolerance w0 % Duty time 00 % Measuring circuit L, L, L3, (N) Monitoring functions phase loss, phase sequence yes yes yes yes over-/ undervoltage yes yes no yes unbalance yes no yes no Measuring range overvoltage without V 48 V V neutral monitoring V 440 V V with 0-70 V neutral monitoring V undervoltage without 60-0 V 34 V V neutral monitoring V 360 V V with 90-0 V neutral monitoring 80-0 V unbalance -5 % ) - -5 % ) - Thresholds over-/ undervoltage adjustable fixed - adjustable Hysteresis related to the threshold value unbalance switch-off value adjustable - adjustable - switch-on value fixed - fixed - over-/ undervoltage fix 5 % fix 5 % - fix 5 % unbalance fix 0 % ) - fix 0 % ) - Measuring voltage frequency 50/60 Hz 0 % Maximum measuring cycle time 50 ms Measuring error within the rated control tolerance 0.5 % Measuring error within the temperature range 0.06 % / C Timing circuit Start-up delay 00 ms 00 ms 00 ms 00 ms Delay time (ON- or OFF-delay) 0.-0 s adjustable Tolerance of the adjusted delay time - - w0 % w0 % Timing error within the rated control tolerance 0.5 % Timing error within the temperature range 0.06 % / C Indication of operational states R: green LED, F, F: red LED Supply voltage R V yes yes yes yes Output relay energized R W while timing yes yes yes yes Phase loss / F V, F W yes yes yes yes interrupted neutral 3) Phase sequence F and F alternately W yes yes yes yes Overvoltage F V yes yes no yes Undervoltage F V yes yes no yes Unbalance F and F V yes no yes no ) of average of phase voltages ) of adjusted switch-off value 3) devices with neutral monitoring,, 3, : Mapping the s to the measuring ranges 86 ABB CDC0004C005

29 Three-phase monitoring relays CM-MPS, CM-PSS, CM-PAS, CM-PVS Technical data (continued) CM-MPS CM-PSS CM-PAS CM-PVS Output circuits 5-6/8, 5-6/8 Kind of output c/o contacts (relays) Operating principle (in case of fault the output relays de-energize) closed-circuit principle Contact material AgNi Rated voltage (VDE 00, IEC ) 50 V Minimum switching power 4 V / 0 ma Maximum switching voltage 50 V AC, 50 V DC Rated operating current AC (resistive) 30 V 4 A (IEC ) AC5 (inductive) 30 V 3 A DC (resistive) 4 V 4 A DC3 (inductive) 4 V A Mechanical lifetime 30 x 0 6 switching cycle Electrical lifetime (AC, 30 V, 4 A) 0. x 0 6 switching cycle Short circuit proof, n/c contact 4 A fast-acting maximum fuse rating n/o contact 6 A fast-acting General data Dimensions (W x H x D).5 x 78 x 00 mm (0.89 x 3.07 x 3.94 inch) 0.4 kg (0.3 lb) 0.3 kg (0.9 lb) Mounting position any Degree of protection enclosure / terminals IP 50 / IP 0 Ambient temperature range operation C storage C Mounting DIN rail (EN 500) Minimum distance to other units lateral 0 mm (0.40 inch) (in case of continuous measuring voltage > 40 V resp. > 400 V) Electrical connection Wire size fine-strand with wire end ferrule x mm ( x 8-4 AWG) rigid x mm ( x 0- AWG) Tightening torque 0.8 Nm Standards Product standard IEC 55-6, EN Low Voltage Directive 006/95/EC EMC Directive 004/08/EC Electromagnetic compatibility Interference immunity EN electrostatic discharge (ESD) IEC/EN kv / 8 kv electromagnetic field (HF radiation resistance) IEC/EN V/m fast transients (Burst) IEC/EN kv / 5 khz powerful impulses (Surge) IEC , EN kv symmetrical HF line emission IEC , EN V Interference emission EN Operational reliability (IEC 68--6) 4 g Mechanical resistance (IEC 68--6) 6 g Environmental testing (IEC ) 4 h cycle, 55 C, 93 % rel. 96 h Isolation data Rated insulation voltage between input and output 600 V (VDE 00, IEC ) Rated impulse withstand measuring circuit 6 kv voltage U imp output circuit 4 kv Test voltage between all isolated circuits.5 kv, 50 Hz, min Pollution degree (VDE 00, IEC 664, IEC 55-5) 3 Overvoltage category (VDE 00, IEC 664, IEC 55-5) III ABB 87 CDC0004C005

30 Notes 88 ABB CDC0004C005

31 ABB Insulation monitors for ungrounded supply mains Content Insulation monitoring in IT systems Ordering details CM-IWM... 9 C Technical data CM-IWM C Technical diagrams Dimensional drawings Accessories ABB 89 CDC0004C005

32 Insulation monitors for ungrounded supply mains Insulation monitoring in IT systems Overview, Application and connection examples The IT system with additional equipotential bonding and insulation monitoring equipment The IT system is supplied either by an isolation transformer or an independent voltage source, such as a battery or a generator. In this system no active conductor is directly connected to earth potential.the advantage of this is that only a small fault current can flow in case of an insulation fault. This current is essentially caused by the system's leakage capacitance. The system's fuse does not respond, thus maintaining the voltage supply and therefore operation even in case of a phase-to-earth fault. The high reliabilitity of an IT system is guaranteed thanks to continuous insulation monitoring. The insulation monitoring device recognizes insulation faults as they develop, and immediately reports that the value has fallen below the minimum. This prevents operational interruptions caused by a second more severe insulation fault. The following illustration shows the typical arrangement of an IT system. In IT-N systems the secondary side star point of the transformer is additionally used as neutral. Insulation monitoring device e.g. CM-IWN-AC additional equipotential bonding CDC 5 08 F 0003 Application and connection examples for the CM-IWN AC in IT and IT-N systems Three-phase IT-N system Single-phase IT-N system Three-phase IT system L L L3 N Reset Test L N PE transformer Reset Test L L L3 Reset Test A 5 S S CDC 5 40 F V AC 0-30 V AC L 5 R < A B A L B A CM-IWN-AC CDC 5 89 F0005 A 5 S S L 5 R < A B A L B A CM-IWN-AC CDC 5 4 F0004 A 5 S S L 5 R < A B A L B A CM-IWN-AC 90 ABB CDC0004C005

33 SVR F0000 CM-IWN-AC Range selector switch Response threshold -0 kq 3 U: green LED - control 4 F: red LED - relay status 5 Test button: "Test/Reset" 6 Marker label t A measuring ranges from -0 kq Tripping storage Suitable for insulation monitoring of single- and three-phase ungrounded AC systems Functional test by means of front-face test button or via remote test button VDE 043/T. c/o contact, open-circuit principle LED for status indication Tripping time R is t A = Delay time R im R im = Measured insulation resistance R is = Adjusted insulation resistance CDC 5 09 F0004 Insulation monitors for ungrounded AC mains CM-IWN-AC Ordering details The CM-IWN-AC is used to monitor the insulation resistance of single-phase or three-phase AC supply voltages. It is primarily used to monitor auxiliary circuits that are electrically isolated from ground. The CM-IWN-AC monitors the insulation resistance between ungrounded AC s and the protective earth conductors. A superimposed DC measuring voltage is used for measurement. The CM-IWN-AC is designed for insulation resistances to be monitored from to 0 kq, divided into two ranges. The desired range is selected with a front-mounted switch. The output relay is energized and the LED lights up as soon as the insulation resistance R x falls below the threshold value. The relay is reset (de-energized) automatically if the measured insulation resistance exceeds.6 times the threshold value. An earth-leakage fault can be simulated using the front-mounted "Test" button. A remote test button can be connected via the terminals S-. Tripping is caused by closing a n/o contact. By jumpering the terminals S-S, fault tripping can be stored. Remote reset can be implemented by connecting a pushbutton to S-S. Pressing the button then resets storage of the tripped state. Attention! The CM-IWN-AC is designed for AC s. Rectifiers, that are connected in series, should be electrically isolated from the measuring relay. Function diagram CM-IWN-AC CM- IWN-AC A-A/B S-S / or S- Insulation resistance R of the supply Set response.6x R x threshold R x t T t T = t Test > approx. 300 ms Rated control 4-40 V AC/DC 0-30 V, 0-40 V AC Operating principle The control is feeded via terminals A-A/ B. This can be the voltage supplied from the system to be monitored. The CM-IWN superimposes DC-voltage on the system to be monitored via the terminals L and (one phase or, if available, the neutral). In case of earth-leakage the resistance of the system against earth potential changes. The resulting earthleakage current overcomes the insulation resistance (<). If this earth-leakage current exceeds the adjusted response threshold, the output relay is energized with delay (see characteristic) and the red "fault" LED lights up. Fields of application The insulation resistance monitor CM-IWN-AC is mainly used in industrial applications with electrically insulated AC systems for the measurement of an occurring first isolation fault. This can prevent the installation from incorrect operation caused by a possible second isolation fault. The resistances R and R correspond to two subsequent isolated faults (see drawing). In this case, the resistances are connected in series related to earth potential which would prevent contactor K from being de-energized (fault!) although auxiliary contact K is open. This incorrect operation may cause considerable faults within the installation. SVC F0736 SVR R0000 SVR R0000 Connection diagram CM-IWN-AC A 5 S S L R < 5 A B A L B A Pack. unit pieces CDC 5 00 F0004 A-A/B piece R R Rated control S, S, Control inputs: S-S Remote button Store, reset S- Remote button Test, reset, Front-mounted button "Test/Reset" L- Measuring input 5-6/8 Output contacts piece 0.30 / / 0.66 SVC F046 SVC F046 Technical data...96 Technical diagrams...38 Dimensional drawings...39 Accessories...40 ABB 9 CDC0004C005

34 SVR F0000 CM-IWN-DC Selector switch h open circuit principle g closed circuit principle Response threshold -0 kq 3 U: green LED - control 4 L+: red LED - fault insulation resistance 5 L-: red LED - fault insulation resistance 6 Test button: "Test L+/Reset" 7 Test button: "Test L-" 8 Marker label Insulation monitor for ungrounded DC mains CM-IWN-DC Ordering details The CM-IWN-DC is designed for insulation resistance monitoring in ungrounded, pure DC supply systems with or without filtering. Due to its electrical isolation between the supply circuit and the measuring circuit, it can be supplied either by an external auxiliary voltage or by the to be monitored. The CM-IWN-DC is mainly used to monitor DC auxiliary circuits that are electrically isolated from primary circuits as well as installations powered by batteries. Insulation resistance faults are evaluated separately for L+ or L- and displayed by LEDs. Due to its measuring principle, the CM-IWN-DC is not able to detect balanced earth-leakage faults. The response threshold is adjustable in a range from 0-0 kq. If the insulation resistance falls below the set response threshold, the relay is energized and the error LED lights up. Front-face test button "Test L-": insulation fault can be simulated, pressing the test button = output relay will trip (energize, de-energize) Front-face test button "Test /Reset L+": Pressed < s = Test L+, Pressed > s = Reset L+ and L- Connection S-S3: jumper = fault tripping is stored, button with n/o contact = remote reset, pressing the button resets storage of the tripped state Function diagram CM-IWN-DC A-A / Test L- or S3-S4 S3-S S3-S Insulation resistance R of the supply Adjusted value R x L+(L-) /, t T t T = t Test approx. s SVC F0739 Connection digram CM-IWN-DC SVC F055 A-A Rated control S to S4 Control inputs S3-S Remote test button L+ S3-S4 Remote test button L- S3-S Remote test button storage / reset L+,L-, Measuring circuit 5-6/8 Output contacts - Open- or closed circuit principle, selectable Rated control Pack. unit pieces piece piece CM- IWN-DC 4-40 V AC/DC SVR R / 0.66 Application and connection example L N AC DC L+ L- Insulation resistance monitoring in ungrounded pure DC systems from 4-40 V DC Continuously adjustable measuring range 0-0 kq Front-face selector switch for open- or closed-circuit principle Front-face and external test-reset feature c/o contact 3 LEDs for status indication 9 ABB CDC0004C V AC/DC Technical data...96 Technical diagrams...38 Dimensional drawings...39 Accessories...40 CDC F0003

35 SAR F 0005 Enclosure width 45 mm C558.0 Insulation monitors for ungrounded mixed AC/DC systems C558.0 Ordering details Insulation monitoring device for AC IT systems with DC components and for DC IT systems Modern control voltage systems frequently contain DC components and high system leakage capacitances due to interference suppression arrangements. These circumstances must be taken into account when selecting the insulation monitoring device. The C558.0 guarantees reliable insulation monitoring of modern systems. Pure AC systems, pure DC systems as well as AC/DC systems can be monitored. Fields of application Industrial control systems Automation systems Machine control systems Control systems in power plants and power supply companies Computer networks Mobile generators Elevator control systems Lighting systems Measuring principle The C558.0 operates with a variant of a pulse measuring principle. This measuring principle ensures reliable monitoring of modern control voltage systems. The frequency range of the system to be monitored may extend from Hz. Standards The C558.0 complies with the standards DIN 5743 T8 / VDE 043 T8, IEC , EN and ASTM F669M-96. When installing the device, the safety instructions supplied with the equipment have to be observed! Measuring time C E = System leakage capacitance R F = Insulation fault t = Measuring time SVC F0469 Insulation monitoring of AC, DC and AC/DC IT systems Voltage ranges up to 300 V AC and 300 V DC Automatic adaptation to the supply system conditions Connection monitoring Adjustable response threshold 0-00 kq Combined test and reset button Selection between openand closed-circuit principle Fault storage selectable Sealable enclosure c/o contacts 3 LEDs for status indication Fault Indications Indication Alarm LED Alarm relay + - AC fault V V V DC faultl+ V V DC fault L- V V Interrurption /KE or L/L W W V Response values and measuring circuit Response value R an Response time ) Meas. voltage A Meas. current A L L R < KE L L KA LT LT PT 4 4 A-A Rated control L-L Measuring circuit KE, PE connection PT External test button LT-LT External reset button or bridge for fault storage -/4 c/o contacts - -/4 Open- or closed-circuit principle, selectable KA No connection Internalresistance ) C kq 5 s 3 V 0. ma 0/94 k ) Response times at µf system leakage capacitance ) DC internal resistance / impedance C558.0 C558.0 Connection diagram C558.0 Rated control Pack U c unit pieces 30 V AC 90-3 V AC SAR R0005 SAR R0004 Technical data...97 Dimensional drawings...39 CDC 5 97 F0005 Rated system voltage DC V and piece AC Hz V piece 0.40 / / 0.88 ABB 93 CDC0004C005

36 SAR F 0005 Enclosure width 99 mm C558.0 Insulation monitors for ungrounded AC systems C558.0 Ordering details Insulation monitor for AC IT systems The standard power supply system is a pure AC system. It neither contains converters nor DC components. The leakage capacitance is relatively low, i.e. usually it is below µf, sometimes slightly above this value. The C558.0 can be used to monitor such systems with voltages of up to 793 V. The response threshold can be adjusted in a wide range, selectable from -0 kq or 0-00 kq. Field of application Single-phase and three-phase AC systems without DC components Uncontrolled motor drives Building installation Simple machine drives Generating sets, mobile generators Power supply for public arenas Lighting systems Air ventilation and air conditioning systems Insulation monitoring of ungrounded single-phase and three-phase AC IT systems up to 793 V Adjustable threshold -00 kq Combined test and reset button Connection monitoring Selection between openand closed-circuit principle Fault storage selectable Sealable enclosure Connection of external meter possible c/o contacts LED bar graph indicator LEDs for status indication Measuring principle Superimposed DC voltage with reversing stage. Selecting the adjustment range Changing the setting range from x kq to x 0 kq, automatically changes the indication of the kq values on the LED bar graph indicator: Range x kq: Meter scale point x kq. Range x 0 kq: Meter scale point has to be multiplied by 0. Response delay A A L L R < KE M+ L L M- PT/T LT/ R *) Response time in time range of 0-00 kq LT/ R 4 4 CDC F0004 Standards The C558.0 complies with the standards DIN 5743 Bl. / VDE 043 T, IEC , EN and ASTM F When installing the device, the safety instructions supplied with the equipment have to be observed! *) Response time in the range of -0 kq Max. system leakage capacitance C558.0 < s < 3 s 0 µf *) Response times acc. to IEC at R F = 0.5 x R an and µf system leakage capacitance. Connection diagram C558.0 AK without function A-A Rated control L-L-KA Measuring circuit KE, PE connection PT/T-PE External test button LT-LT External reset button or bridge for fault storage M+/M- External measuring instrument -/4 c/o contacts -/4 Open- or closed-circuit principle, selectable Rated control Pack U c unit piece piece piece C558.0 C V AC 90-3 V AC SAR R0005 SAR R / / 0.77 SVC F 056 Accessories (external k meter) C558.0 SAR R / 0.44 C558.0 Technical data...97 Dimensional drawings ABB CDC0004C005

37 SAR F 0005 Enclosure width 99 mm C Insulation monitors for ungrounded AC and DC systems C Ordering details Insulation monitor for AC and DC IT systems The C monitors the insulation resistance of IT systems (ungrounded systems) with voltages of up to 690 V AC or 400 V DC. It can be universally used in AC, DC or mixed power systems. Measurement is not influenced by interference suppression measures and capacitances of up to 0µF to earth which are caused by long supply lines. The implemented AMP measuring method guarantees reliable insulation monitoring even in power systems with fixed frequency converters (output and input frequency are static). Application in modern control voltage systems Industrial control systems Automation systems Machine control systems Control systems in power plants and power supply companies Computer networks Mobile generators Elevator control systems Lighting systems Insulation monitoring of AC, DC and AC/DC IT systems Connection monitoring Alarm or system fault indication selectable AMP measuring method (applied for EP) Automatic adaptation to the power system continuously adjustable response thresholds -50 kq and kq Combined test and reset button Selection between openand closed-circuit principle Fault storage selectable Sealable enclosure acc. to VDE 006 T 0 Environmental conditions comply with EN 5055 x c/o contact LED bar graph indicator LEDs for status indication Measuring principle Superimposed DC voltage with reversing stage. Fault indications Indication Alarm LED Alarm relay + - AC fault W W W DC fault L+ W W DC fault L- W W Interrurption /KE or L/L V V W Response delay A A L L R < KE KE M+ *) Response time in the range of -6 kq L L M- T R R 4 4 CDC 5 45 F 0006 Standards The C complies with the standards DIN 5743 Bl. / VDE 043 T, IEC , EN and ASTM F When installing the device, the safety instructions supplied with the equipment have to be observed! *) Response time in the range of kq C < 8-35 s < 8- s 50 µf Max. system leakage capacitance *) Response times acc. to IEC at R F = 0.5 x R an and µf system leakage capacitance. Connection diagram C A-A Rated control L-L Measuring circuit KE, PE connection T-PE External test button R-R External reset button or bridge for fault storage M+/M- External measuring instrument -/4 c/o contacts - -/4 Open- or closed-circuit principle, selectable Rated control Uc Pack. unit piece piece piece SVC F 056 C C V AC 90-3 V AC Accessories (external k meter) SAR R0005 SAR R / / 0.88 C558.0 SAR R / 0.44 C558.0 Technical data...97 Dimensional drawings...39 ABB 95 CDC0004C005

38 Insulation monitors for ungrounded supply mains CM-IWN-AC, CM-IWN-DC Technical data CM-IWN-AC CM-IWN-DC Supply circuit Rated control U S - A-A 4-40 V AC/DC - approx. 8 VA / W 4-40 V AC/DC - approx. 8 VA / W power consumption A-B 0-30 V AC - approx. 3 VA A-A 0-40 V AC - approx. 3 VA Rated control U S tolerance -5 %...+0 % Rated frequency AC/DC versions Hz or DC AC versions Hz Duty time 00 % Measuring circuit L-PE Monitoring function Insulation monitoring within electrically isolated AC systems DC systems Measuring range, threshold value min-max. - kq, 0-0 kq 0-0 kq Internal resistance min. 57 kq - AC internal resistance min. 00 kq - DC internal resistance min. 00 kq - Test resistance 80 q - Max. voltage at the measuring input max. 45 V AC 300 V DC Measuring DC voltage max. 30 V DC 4-40 V DC Cable length for reset-test button max. 0 m Delay time refer to ordering details page < s if insulation <0.9 x response threshold Indication of operational states Control U: green LED Insulation fault F: red LED - output relay energizedt L+: red LED, L-: red LED Output circuits 5-6/8 Kind of output c/o contacts Operational principle ) open-circuit principle open- or closed circuit principle selectable Contact material AgCdO Rated voltage (VDE 00, IEC 664-, IEC ) 50 V Minimum switching voltage / minimum switching current - / - Maximum switching voltage 400 V AC, 300 V DC Rated switching current AC(resistive) 30 V 5 A (IEC , EN ) AC5 (inductive) 30 V 3 A DC (resistive) 4 V 5 A DC3 (inductive) 4 V A Mechanical lifetime 30 x 0 6 switching cycles Electrical lifetime at AC, 30 V, 4 A 0, x 0 6 switching cycles Short circuit proof, n/c contact 4 A fast-acting max. fuse rating n/o contact 6 A fast-acting General data Dimensions (W x H x D) 45 x 78 x 00 mm (.77 x 3.07 x 3.94 in) approx. 0,3 kg (0.66 lb) Mounting position any Degree of protection enclosure / terminals IP50 / IP0 Ambient temperature range operation C storage C Mounting DIN rail (EN 500) Electrical connection Wire size fine-strand with wire end ferrule x.5 mm ( x4 AWG) Standards Product standards IEC 55-6, EN Low Voltage Directive 006/95/EC EMC Directives 004/08/EC, 9/63/EEC, 9/3/EEC, 93/68/EEC, 93/67/EEC Electromagnetic compatibility EN , EN electrostatic discharge (ESD) IEC/EN Level 3 (6 kv / 8 kv) electromagnetic field (HF radiation resistance) IEC/EN Level 3 (0(3)V/m) fast transients (Burst) IEC/EN Level 3 (() kv / 5 khz) powerful impulses (Surge) IEC , EN Level 3 (() kv L-L) HF line emission IEC , EN Level 3 (0(3) V) Operational reliability (IEC 68--6) 5 g Mechanical resistance (IEC ) 0 g Environmental testing (IEC ) 4 h cycle time, 55 C, 93 % rel., 96 h Isolation data Rating (HD 65. S, VDE 00, IEC 664-, IEC ) Rated insulation voltage between supply, meas. and output circuits 50 V Rated impulse withstand voltage between all isolated circuits 4 kv / µs Test voltage between all isolated circuits.5 kv, 50 Hz, min. Pollution category 3 Overvoltage category III ) Open-circuit principle: Output relay is energized if the measured value exceeds/drops below the adjusted threshold. Closed-circuit principle: Output relay is de-energized if the measured value exceeds/drops below the adjusted threshold. 96 ABB CDC0004C005

39 Insulation monitors for ungrounded supply mains C558 Technical data C558.0 C558.0 C Supply circuit Rated control U S - A-A 5 V AC - 3 VA power consumption A-A 30 V AC - 3 VA Rated control U S tolerance % Rated frequency Hz Duty time 00 % Measuring circuit Monitoring function Insulation monitoring within electrically isolated AC and DC supply systems AC supply systems AC and DC supply systems Measuring range, threshold value min-max kq -00 kq -500 kq AC internal resistance min. 94 kq 80 kq DC internal resistance min. 0 kq 00 kq Test resistance - Insulation voltage (L-PE) max. 90 V DC, 300 V AC 690 V 630 V Measuring voltage / current max. 3 V / 0.47 ma 40 V / max. 00 µa 0 V / 00 µa Cable length for reset-test button LT-LT max. - Delay time max. 5 s s / 3 s 8-35 s Indication of operational states Control ON: green LED Isolation fault (IEC 557-8, EN , ASTM F-5.0.) "+": red LED, "-": red LEDt Output circuits Kind of output c/o contacts x c/o contacts Operational principle ) open- or closed-circuit principle selectable Contact material - Rated voltage (VDE 00, IEC 664-, IEC ) 50 V AC / 300 V DC Minimum switching voltage / minimum switching current - / - Maximum switching voltage - Rated switching current AC (resistive) 30 V 5 A (IEC , EN ) AC5 (inductive) 30 V A DC (resistive) 4 V 5 A DC3 (inductive) 4 V 0. A Mechanical lifetime - Electrical lifetime at AC, 30 V, 4 A. x0 4 switching cycles Short circuit proof, n/c contact - max. fuse rating n/o contact - General data Dimensions (W x H X D) 45 x 74 x 05 mm (.77 x.9 x 4.3 in) 99 x 73 x 70 mm (3.9 x.87 x.76 in) approx kg (0.77 lb) approx. 0.4 kg (0.88 lb) approx kg (0.77 lb) Mounting position any Degree of protection enclosure / terminals IP 30 / IP 0 Ambient temperature range operation C storage C Mounting DIN rail (EN 500) Electrical connection Wire size fine-strand with wire end ferrule mm (4-4 AWG) rigid 0.-4 mm (4- AWG) Standards Product standard Low Voltage Directive 006/95/EC EMC Directive 004/08/EC Electromagnetic compatibility EN , EN electrostatic discharge (ESD) IEC/EN Level 3 (6 kv / 8 kv) electromagnetic field (HF radiation resistance) IEC/EN Level 3 (0(3) V/m) fast transients (Burst) IEC/EN Level 3 (() kv / 5 khz) powerful impulses (Surge) IEC , EN Level HF line emission IEC , EN Level 3 (0(3) V) Vibration resistance (IEC 68--6) 0-50 Hz / 0.5 mmm - g Operational reliability (IEC 68--7, IEC 68--9) Environmental testing (IEC ) Isolationsdata Rating (HD 65. S, VDE 00, IEC 664-, IEC ) Rated insulation voltage between supply, meas. and output circuits 50 V 690 V 630 V Rated impulse withstand voltage between all isolated circuits 4 kv /.-50 µs 6 kv /.-50 µs Test voltage between all isolated circuits kv 3 kv Pollution category 3 Overvoltage category - ) Open-circuit principle: Output relay is energized if the measured value exceeds/drops below the adjusted threshold. Closed-circuit principle: Output relay is de-energized if the measured value exceeds/drops below the adjusted threshold. ABB 97 CDC0004C005

40 Notes 98 ABB CDC0004C005

41 ABB Motor load monitors Content Fields of application Ordering details... 0 Technical data... 0 Technical diagrams Dimensional drawings Accessories Current transformers... 4 ABB 99 CDC0004C005

42 Motor load monitors Fields of application The motor load monitor monitors the load states of single-phase and three-phase asynchronous motors. The evaluation of the phase angle between current and voltage allows a very precise monitoring of the load states. Compared with other conventional measuring principles (e.g. pressure transducers, current measurement), cos ϕ monitoring is a more precise and economical alternative. The motor is used as a sensor for its own load status. Main applications Pump monitoring Dry-running protection (underload) Closed valves (overload) Pipe break (overload) Heating, air-conditioning, ventilation Monitoring of filter pollution V-belt breakage (underload) Closed shutters/valves (overload) Air ventilating volume Agitating machines High consistency within the tank (overload) Pollution of the tank (overload) Transport/Conveyance Congested conveyor belts (overload) amming of belts (overload) Material accumulation in spiral conveyors (overload) Lifting platforms Machine installation Wear of tools, e.g. worn saw blades in circular saws, etc. (overload) Tool breakage (underload) V-belt drives (breakage underload) Pump control Dry-running protection Starting time delay Response delay Ventilator monitoring V-belt monitoring SVC F 0470 Detected fault - installation is switched off SVC F 047 Filter pollution Starting time delay Response delay Filter pollution Detected fault - installation is switched off SVC F 0473 SVC F 047 Starting time delay Detected fault - installation is switched off Starting time delay Detected fault - installation is switched off Wiring examples (for motor currents 0 A) Wiring examples (for motor currents 0 A) Hz L L L3 N Hz L N Hz L L L3 N k K l L K U V W M 3~ SVC F 03 K U U M ~ SVC F 03 K U V W M 3~ SVC F 03 ~ ~ Hz V, Hz L L L3 N 0-40 V Hz L L L Hz L N k K l L K U V W M 3~ SVC F 033 DC AC K U V W M 3~ SVC F 033 K U U M ~ SVC F 03 Current transformers ABB CDC0004C005

43 SVR F000 CM-LWN Response delay "Time R" Threshold for load limit "cos ϕ min " 3 cos ϕ max : red LED - cos ϕ max exceeded 4 cos ϕ min : red LED - below cos ϕ min 5 Reset button 6 U: green LED - Control 7 Threshold for load limit "cos ϕ max " 8 Starting delay "Time S" 9 Marker label Motor load monitors CM-LWN Ordering details The CM-LWN module monitors the load status of inductive loads. The primary application is the monitoring of single- or three-phase asynchronous motors (squirrel cage) under varying load conditions. The measuring principle is based on the evaluation of the phase shift (ϕ) between the voltage and the current in one phase. The phase difference is nearly inversely proportional to the load. Therefore, cos ϕ, measured relatively from 0 to, measures the relationship of effective power to apparent power. A value towards 0 indicates low load and a value towards indicates high load. Threshold values can be set individually for cos ϕ max and cos ϕ min If the set threshold value is reached, a LED lights up and the relay is de-energized. If cos ϕ returns to the acceptable limits (taking into account the hysteresis), the relay is reset to its original state and the LED flashes permanently to indicate the occurrence of the trip event. This message can be deleted using the reset button or by switching off the supply. A time delay (Time S) of 0.3 to 30 s can be set for the starting phase of the motor. It is also possible to set a response delay time (Time R) of 0. to s to suppress unwanted tripping due to unavoidable short load changes during normal operation. To guarantee correct operation of the response delay (Time R), the adjusted value for cos ϕ max has to be higher than the value for cos ϕ min plus the hysteresis. Consequently, the overload and underload indication must not be active at the same time. Due to the internal electrical isolation of the supply circuit and the measuring circuit, it is also possible to use the device in systems with different s. Function diagram CM-LWN A-A Current in L con ϕ max hysteresis con ϕ min Reset button Red LED - cos ϕ min Red LED - cos ϕ max T S T R T R T R T S SVC F030 Connection diagram CM-LWN CDC 5 05 F0004 A-A Rated control L/K-L/L Measuring current L/K-L-L3 Measuring voltage 5-6/8 Output contacts - underload (cos ϕ min) 5-6/8 Output contacts - overload (cos ϕ max) closed-circuit principle Rated control Pack. unit pieces piece piece Current range: A CM-LWN 4-40 V AC/DC 0-30 V AC 0-40 V AC V AC V AC SVR R0000 SVR R0000 SVR R0000 SVR R0000 SVR R / / / / / 0.66 Current range: -0 A Load status monitoring for asynchronous motors Under- and overload monitoring cos ϕ min and cos ϕ max in one unit Adjustable starting delay s Direct measurement of currents up to 0 A Adjustable response time delay 0.- s Single-phase or threephase monitoring x c/o contact, closed-circuit principle 3 LEDs for status indication CM-LWN 4-40 V AC/DC 0-30 V AC 0-40 V AC V AC V AC SVR R000 SVR R000 SVR R000 SVR R000 SVR R / / / / / 0.66 Technical data...0 Technical diagrams...38 Dimensional drawings...39 Accessories...40 Current transformers...4 ABB 0 CDC0004C005

44 Motor load monitors CM-LWN Technical data CM-LWN Input circuit - Supply circuit A-A Rated control U S - A-A 4-40 V AC/DC approx. 8.4 VA/W power consumption A-A 0-30 V AC approx. 3.6 VA A-A 0-40 V AC approx. 3.6 VA A-A V AC approx. 3.6 VA A-A V AC approx. 3.6 VA Rated control U S tolerance -5 %...+0 % Rated frequency AC versions Hz AC/DC versions Hz or DC Duty time 00 % Measuring circuit L/L-L/K-L-L3 Monitoring function Motor load monitoring by cos ϕ Voltage range L/K-L-L V AC single-phase or three-phase Current range L/L-L/K A version -0 A version Permissible overload of current input 5 A for 3 s 00 A for 3 s Thresholds cos ϕ min and cos ϕ max adjustable from 0 to Hysteresis (related to phase angle ϕ in ) 4 Frequency of measuring voltage Hz Response time 300 ms Timing circuits indication of over- and undervoltage fault Start-up time (Time S) s, adjustable Response delay (Time R) 0.- s, adjustable Timing error within rated control tolerance m 0,5 % Timing error within temperature range m 0,06 % / C Indication of operational states Control U: green LED below cos ϕ min cos ϕ min : red LED cos ϕ max exceeded cos ϕ max : red LED Output circuits 5-6/8, 5-6/8 Kind of output x c/o contact Operational principle ) closed-circuit principle Contact material AgCdO Rated voltage (VDE 00, IEC 664-, IEC 947-) 50 V Max. switching voltage 400 V AC, 300 V DC Rated switching current AC (resistive) 30 V 4 A (IEC ) AC5 (inductive) 30 V 3 A DC (resistive) 4 V 4 A DC3 (inductive) 4 V A Mechanical lifetime 30 x 0 6 switching cycles Electrical lifetime at AC, 30 V, 4 A 0. x 0 6 switching cycles Short circuit proof, n/c contact 0 A fast-acting max. fuse rating n/o contact 0 A fast-acting General data Dimensions (W x H x D) 45 mm x 78 mm x 00 mm (.77 inch x 3.07 inch x 3.94 inch) Mounting position any Degree of protection enclosure / terminals IP50 / IP0 Ambient temperature range operation C storage C Mounting DIN rail (EN 500) Electrical connection Wire size fine-strand with wire end ferrule x.5 mm ( x 4 AWG) Standards Product standard IEC 55-6, EN Low Voltage Directive 006/95/EC EMC Directive 004/08/EC, 9/63/EEC, 9/3/EEC, 93/68/EEC, 93/67/EEC Electromagnetic compatibility EN , EN electrostatic discharge (ESD) IEC/EN Level 3 (6 kv / 8 kv) electromagnetic field (HF radiation resistance) IEC/EN Level 3 (0 V/m) fast transients (Burst) IEC/EN Level 3 ( kv / 5 khz) powerful impulses (Surge) IEC , EN Level 4 ( kv L-L) HF line emission IEC , EN Level 3 (0 V) Operational reliability (IEC 68--6) 5 g Mechanical resistance (IEC 68--6) 0 g Environmental testing (IEC ) 4 h cycle time, 55 C, 93 % rel., 96 h Isolation data Rating (HD 65. S, VDE 00, IEC 664-, IEC ) Rated insulation voltage between supply-, measuring- and output circuit 50 V, 400 V, 500 V depending on the version Rated impulse withstand voltage between all isolated circuits 4 kv / µs Test voltage between all isolated circuits,5 kv, 50 Hz, min. Pollution category 3 Overvoltage category III ) Open-circuit principle: Output relay is energized if the measured value exceeds/drops below the adjusted threshold. Closed-circuit principle: Output relay is de-energized if the measured value exceeds/drops below the adjusted threshold. 0 ABB CDC0004C005

45 ABB Thermistor motor protection relays Content Benefits and advantages Selection table Ordering details CM-MSE CM-MSS CM-MSN PTC sensor C Technical data Technical diagram Dimensional drawings Accessories ABB 03 CDC0004C005

46 Thermistor motor protection relays CM-MSE, CM-MSS, CM-MSN Benefits and advantages, Selection table Operating principle and fields of application for thermistor motor protection relays The CM range of thermistor motor protection relays are used to control motors equipped with PTC temperature sensors. The PTC temperature sensors are incorporated in the motor windings to measure the motor heating. This enables direct control and evaluation of the following operating conditions: heavy duty starting increased switching frequency single-phase operation high ambient temperature insufficient cooling break operation unbalance The relay is independent of the rated motor current, the insulation class and the method of starting. The PTC sensors are connected in series to the terminals Ta and Tb (or Ta and Tbx without short-circuit detection). The number of possible PTC sensors per measuring circuit is limited by the sum of the individual PTC sensor resistances. RG = R + R + RN m.5 kq. Under normal operating conditions the resistance is below the response threshold. If only one of the PTC resistors heats up excessively, the output relay is de-energized. If the autoreset function is configured, the output relay is re-energized automatically after cooling down. Devices with manual (pushbutton on front-side) or remote reset configuration have to be controlled via the control input by the required signal. Further applications: Temperature monitoring of equipment with PTC sensors integrated, such as machine rolling bearings, hot-air ventilators, oil, air, heating installations, etc. Resistance characteristic for one single temperature sensor acc. to DIN SVC F 039 NAT = Nominal response temperature Product overview: Thermistor motor protection relays CM-MSE CM-MSS () CM-MSS () CM-MSS (3) CM-MSS (4) CM-MSS (5) CM-MSS (6) CM-MSS (7) CM-MSN Function Measuring range Number of sensor circuits 3 6 Wire break monitoring Short-circuit detection Non-volatile fault storage Operation/ Reset ) ) ) - ) ) Auto reset ) ) ) ) ) Manual reset - - Remote reset - - Test button Output contacts Operational principle Number / type closed-circuit principle c/o n/o c/o c/o n/o + n/c c/o c/o per sensor circuit n/o + n/c accumulative evaluation n/o + n/c accumulative evaluation Width of enclosure.5 mm 45 mm Supply voltages and order codes 4 V AC SVR550805R9300 SVR4308R V AC/DC SVR430800R900 SVR43080R9300 SVR43070R V AC SVR550800R9300 SVR4308R0300 SVR4307R V AC SVR55080R9300 SVR43080R00 SVR4308R300 SVR4307R V AC SVR4307R V AC/DC SVR43070R0400 SVR43070R0300 SVR43070R000 SVR43070R0500 SVR45005R000 ) configurable via terminals ) Auto reset without non-volatile fault storage configurable by permanent jumpering of connecting terminals S-T or S/X-S/X 04 ABB CDC0004C005

47 Thermistor motor protection relays CM-MSE, CM-MSS Ordering details CM-MSE CDC 5 0 F0b03 Automatic reset Connection of several sensors (max. 6 sensors conn. in series) Monitoring of bimetals n/o contact Excellent cost / performance ratio Rated control SVC F040 A-A Rated control T-T Sensor circuit 3-4 Output contact - Closed-circuit principle Pack. unit pieces piece piece SVC F04 CM-MSE CM-MSE 4 V AC 0-30 V AC 0-40 V AC SVR R9300 SVR R9300 SVR R / / / 0.4 SVR F00 CM-MSS (), c/o contact with automatic reset SVR F300 CM-MSS (), c/o contacts with reset button SVR F300 CM-MSS (3), c/o contacts with configurable shortcircuit monitoring F: red LED - fault tripping U: green LED - control 3 Marker label 4 Reset button CM-MSS (), c/o contact with automatic reset Automatic reset Connection of several sensors Monitoring of bimetals c/o contact LEDs for status indication CM-MSS () Rated control 4 V AC/DC ) 0-40 V AC CM-MSS (), c/o contacts with reset button Fault storage can be switched off Reset button Remote reset c/o contacts LEDs for status indication CM-MSS () Rated control 4 V AC/DC ) 4 V AC 0-30 V AC 0-40 V AC Fault storage can be switched off Reset button Remote reset Short-circuit monitoring of the sensor circuit configurable c/o contacts LEDs for status indication ATEX approved I II () G, PTB 0 ATEX 3080 CM-MSS (3) Rated control 4 V AC/DC ) 0-30 V AC 0-40 V AC V AC X SVC F04 SVR R900 SVR R00 SVC F059 SVR R9300 SVR R9300 SVR R0300 SVR R300 SVC F043 SVR R9300 SVR R0300 SVR R300 SVR R300 A-A Rated control T-T Sensor circuit -/4 Output contact - Closed-circuit principle Pack. unit pieces Pack. unit pieces Pack. unit pieces piece piece CM-MSS (3), c/o contacts with reset button and short-circuit monitoring configurable A-A Rated control S-T remote reset = no storage T-Tx measuring circuit without short-circuit monitoring T-T measuring circuit with short-circuit monitoring -/4 Output contacts -/4 Closed-circuit principle piece T T T S X piece L L L3 M ϑ ϑ ϑ 3 SVC F / / 0.33 piece CDC 5 3 F0b / / / / 0.33 piece SVC F / / / / 0.33 ) not electrically isolated Accessories: PTC sensors...08 Technical data...09 Technical diagrams...38 Dimensional drawings...39 Accessories...40 A-A Rated control T-T Sensor circuit S-T Remote reset X-T jumper = no storage -/4 Output contacts - -/4 Closed-circuit principle ABB 05 CDC0004C005

48 CDC F0t07 CM-MSS (4), -channel, n/c, n/o CDC F0t04 CM-MSS (5), -channel, c/o Reset / test button F: red LED - fault tripping 3 U: green LED - control 4 Marker label SVR F000 CM-MSS (6), -channel Reset / test button to 3 F-F: red LED - fault tripping to 4 U: green LED - control 5 Marker label Thermistor motor protection relays CM-MSS Ordering details CM-MSS (4) + (5), -channel Short-circuit monitoring of the sensor circuit Wide range: 4-40 V AC/DC Non-volatile storage in case of fault selectable Reset and test button Remote reset Automatic reset configurable Output contacts: n/c and n/o or c/o LEDs for status indication CM-MSS (4): ATEX approved I II () G, PTB 0 ATEX 3080 CM-MSS (5): ATEX approval (pending) Rated control A T T S T A 3 T A 4 S 3 4 A A S/X T T S/X S/X T A ϑ T A 4 4 S/X 4 4 A SVC F 048 CDC 5 47 F0b06 CDC 5 06 F0004 Pack. unit pieces S/X T T S/X piece L L L3 piece CM-MSS (4) -channel n/c, n/o 4-40 V AC/DC SVR R / 0.33 CM-MSS (5) -channel c/o 4-40 V AC/DC SVR R / 0.33 CM-MSS (6), -channel, single evaluation Short-circuit monitoring for the sensor circuits Wide range: 4-40 V AC/DC separate sensor circuits for monitoring of two motors or one motor with sensor circuits (prewarning and final switch off) Reset and test button Automatic reset configurable Output contacts: x c/o 3 LEDs for status indication ATEX approved I II () G, PTB 0 ATEX 3080 Rated control Connection diagram CM-MSS (4), -channel, n/c, n/o A-A Rated control T-T Sensor circuit S-T Remote reset 3-4 Output contacts - - Closed-circuit principle Connection diagram CM-MSS (5), -channel, c/o A-A Rated control T-T Sensor circuit S/X-S/X Reset -/4 Output contacts - -/4 Closed-circuit principle A-A Rated control -/4, Output contacts - -/4 Closed-circuit principle T-T Sensor circuit T-T Pack. unit pieces S-T jumpered = no storage piece jumper = no storage piece SVC F045 CDC F0004 SVC F 046 CM-MSS (6) 4-40 V AC/DC SVR R / ABB CDC0004C005 Accessories: PTC sensors...08 Technical data...09 Technical diagrams...38 Dimensional drawings...39 Accessories...40

49 Thermistor motor protection relays CM-MSS, CM-MSN Ordering details CM-MSS (7), 3 sensor circuits, accumulative evaluation SVR F0500 CM-MSS (7), 3 sensor circuits Short-circuit monitoring for the sensor circuits Wide range 4-40 V AC/DC Non-volatile storage configurable Remote reset Automatic reset configurable Reset and test button Output contacts: n/c, n/o 4 LEDs for status indication ATEX approved I II () G, PTB 0 ATEX 3080 SVC F049 A-A Rated control 3-4 Output contacts - - Closed-circuit principle T-T Sensor circuits T-T 3T-T S-T Remote reset jumpered = no storage SVC F047 Reset / test button to 4 F-F3: red LED - fault tripping to 3 5 U: green LED - control 6 Marker label Rated control Pack. unit pieces piece piece CM-MSS (7) 4-40 V AC/DC SVR R / 0.33 CM-MSN, 6 sensor circuits, accumulative evaluation SVR F0400 Short-circuit monitoring of the sensor circuit Wide range: 4-40 V AC/DC Non-volatile storage configurable Remote reset Automatic reset configurable Reset and test button Output contacts: n/c, n/o 7 LEDs for status indication ATEX approved I II () G, PTB 0 ATEX 3080 SVC F050 A-A Rated control 3-4 Output contacts - - Closed-circuit principle T...6T-T S-T Sensor circuits Remote reset, jumper = no storage SVC F05 CM-MSN, 6 sensor circuits Reset / Test button to 7 F-F6: red LED - fault tripping F to F6 8 U: green LED - control 9 Marker label Rated control Pack. unit pieces piece piece CM-MSN 4-40 V AC/DC SVR R / 0.5 accumulative evaluation = if any inputs exeeds the threshold, the output relay will trip Accessories: PTC sensors...08 Technical data...09 Technical diagrams...38 Dimensional drawings...39 Accessories...40 ABB 07 CDC0004C005

50 Thermistor motor protection PTC temperature sensors C0 Ordering details, technical data RPTC [] Temperature sensor characteristic -0 C TPTC [ C] TRRT - 0 K TRRT - 5 K TRRT TRRT + 5 K TRRT + 5 K CDC F003 The PTC temperature sensors (temperature-dependent with positive temperature coefficient) are selected by the manufacturer of the motor depending on: the motor insulation class according to IEC/EN , the special characteristics of the motor, such as the conductor cross-section of the windings, the permissible overload factor etc. special conditions prescribed by the user, such as the permissible ambient temperature, risks resulting from locked rotor, extent of permitted overload etc. One temperature sensor must be embedded in each phase winding. For instance, in case of three-phase squirrel cage motors, three sensors are embedded in the stator windings. For pole-changing motors with one winding (Dahlander connection), 3 sensors are also sufficient. Pole-changing motors with two windings, however, require 6 sensors. If an additional warning is required before the motor is switched off, separate sensors for a correspondingly lower temperature must be embedded in the winding. They have to be connected to a second control unit. The sensors are suitable for embedding in motor windings with rated operating voltages of up to 660 V AC. Conductor length: 500 mm per sensor. A 4 V varistor can be connected in parallel to protect the sensors from overvoltage. Due to their characteristics, the thermistor motor protection relays can also be used with PTC temperature sensors of other manufacturers which comply with DIN and DIN SVC F 053 Rated response temperature T RRT Color coding Pack. unit pieces Temperature sensor C0, standard version acc. to DIN 4408 C0-70 C0-80 C0-90 C0-00 C0-0 C0-0 C0-30 C0-40 C0-50 C0-60 C C 80 C 90 C 00 C 0 C 0 C 30 C 40 C 50 C 60 C 70 C white-brown white-white green-green red-red brown-brown gray-gray blue-blue white-blue black-black blue-red white-green GHC R000 GHC R000 GHC R0003 GHC R0004 GHC R0005 GHC R0006 GHC R0007 GHC R00 GHC R0008 GHC R0009 GHC R piece piece 0.0/ / / / / / / / / / /0.044 Triple temperature sensor C0-3 C C black-black GHC R /0. ) ) Not embedded in windings. For triple temperature sensor take values x ABB CDC0004C005 Technical data Characteristic data Sensor type C0 Cold-state resistance q at 5 C Warm-state resistance ± 5 up to 6 K of rated response temperature T RRT Thermal time constant, sensor open ) Permitted ambient temperature Rated response temperature w tolerance T RRT w it RRT 70 w5 C 80 w5 C 90 w5 C 00 w5 C 0 w5 C 0 w5 C 30 w5 C 40 w5 C 50 w5 C 60 w5 C short-term continuously PTC resistance R from -0 C to T RRT - 0 K m 00 q q s +75 C +75 C PTC resistance R at PTC temperatures of: T RRT - it RRT (U PTC m.5 V) T RRT + it RRT (U PTC m.5 V) T RRT + 5 K (U PTC m 7.5 V) m 570 q m 570 q - m 550 q m 330 q m 4000 q 70 w7 C m 570 q m 570 q -

51 Thermistor motor protection relays CM-MSE, CM-MSS, CM-MSN Technical data CM-MSE CM-MSS CM-MSN Input circuit Rated control U S - A-A 4 V AC approx..5 VA power consumption A-A 4 V AC/DC approx.. VA / 0.6 W A-A 0-30 V AC approx..5 VA A-A 0-40 V AC approx..5 VA A-A V AC approx..7 VA A-A 4-40 V AC/DC approx W / approx VA Rated control U S tolerance -5 % % Rated frequency AC: Hz, 4-40 V; AC/DC versions: Hz Duty time 00 % Measuring circuit T-T T-T/Tx, T...6T-T T...6T-T Monitoring function temperature monitoring by means of PTC sensors Number of senor circuits, oder 3 (see order. details) 6 Short-circuit monitoring - see ordering details yes Non-volatile fault storage - see ordering details configurable Test function - see ordering details yes Sensor circuit Temperature threshold (relay de-energizes) kq CM-MSS (+): q 3.6 kq 5 % CM-MSS (3-7): 3.6 kq 5 % Temperature hysteresis (relay energizes).7-.3 kq CM-MSS (+): q.6 kq 5 % CM-MSS (3-7):.6 kq 5 % Short circuit threshold (relay de-energizes) <0 q Short circuit hysteresis (relay energizes) >40 q Maximum total resistance of sensors connected in series (cold state).5 kq Maximum sensor cable length for short-circuit detection x 00 m at 0.75 mm, x 400 m at.5 mm Response time <00 ms Control circuit for storage and hysteresis function Remote reset S-T or S/X-S/X - n/o contact Maximum no-load voltage - approx. 5 V, 4-40 V; AC/DC versions: 5.5 V Maximum cable length - 50 m, m if shielded Indication of operational states Control U: green LED - V: control applied Fault indication F: red LED - V: output relay de-energized Output circuits 3-4 -/4, -/4, 3-4, - 3-4, - Kind of output n/o contact CM-MSS (): c/o contact CM-MSS (,3,5): c/o contacts CM-MSS (4, 7): n/o + n/c CM-MSS (6): x c/o contact n/o + n/c contact Operational principle closed-circuit principle (output relay de-energizes if the measured value exceeds/drops below the adjusted threshold) Contact material AgCdO CM-MSS (++6): AgCdO CM-MSS ( ): AgNi AgNi Rated voltage (VDE 00, IEC 664-, IEC ) 50 V Maximum switching voltage 50 V Rated switching current AC (resistive) 30 V 4 A (IEC ) AC5 (inductive) 30 V 3 A DC (resistive) 4 V 4 A DC3 (inductive) 4 V A (.5 A - n/c contact ) ) Mechanical lifetime 30 (0 ) ) x 0 6 switching cycles Electrical lifetime (AC, 30 V, 4 A) 0. x 0 6 switching cycles Short circuit proof n/c contact 0 A fast-acting 4 A (0 A ) ) fast-acting 0 A fast-acting maximum fuse rating n/o contact 0 A fast-acting 6 A (0 A ) ) fast-acting 0 A fast-acting General data Dimensions (W x H X D).5 x 78 x 78.5 mm (0.89 x 3.07 x 3.09 in).5 x 78 x 00 mm (0.89 x 3.07 x 3.94 in) 45 x 78 x 00 mm (.77 x 3.07 x 3.94 in) approx. 0. kg (0.4 lb) approx. 0.5 kg (0.33 lb) approx. 0.3 kg (0.5 lb) Mounting position any Degree of protection enclosure / terminals IP50 / IP0 Ambient temperature range operation C C storage C Mounting DIN rail (EN 500) Electrical connection Wire size fine strand with wire end ferrule x.5 mm ( x 6 AWG) x.5 mm ( x 4 AWG) ) SVR R 000, SVR 430 8xx R xxxx ABB 09 CDC0004C005

52 Thermistor motor protection relays CM-MSE, CM-MSS, CM-MSN Technical data CM-MSE CM-MSS CM-MSN Standards Product standard IEC 55-6, EN Low Voltage Directive 006/95/EC EMC Directive 004/08/EC, 9/63/EEC, 9/3/EEC, 93/68/EEC, 93/67/EEC Electromagnetic compatibility EN , EN electrostactic discharge (ESD) IEC/EN Level 3 (6 kv / 8 kv) electromagnetic field (HF radiation resistance) IEC/EN Level 3 (0 V/m) fast transients (Burst) IEC/EN Level 3 ( kv / 5 khz) powerful impulses (Surge) IEC , EN Level 3/4 (/ kv) HF line emission IEC , EN Level 3 (0 V) Operational reliability (IEC 68--6) 6 g 4 g 5 g Resistance to vibration (IEC 68--6) 0 g 6 g 0 g Environmental testing (IEC ) 4 h cycle time, 55 C, 93 % rel., 96 h Isolation data Rated voltage between supply, measuring and output circuit 50 V Rated impulse withstand voltage between all isolated circuits 4 kv / µs Test voltage between all isolated circuits.5 kv, 50 Hz, min. Pollution degree 3 Overvoltage category III 0 ABB CDC0004C005

53 ABB Temperature monitors for PT00, PT000, KTY83, KTY84 and NTC sensors Content Ordering details... Overview, functional description and diagrams... 4 Connection diagrams, connection of resistance thermometer sensors... 5 Technical data... 6 Dimensional drawings ABB CDC0004C005

54 SVC F0555 C50 SVC F0556 Threshold value adjustment Hysteresis adjustment 3 LED: control 4 LED : relay status 5 Marker label 6 Circuit diagram C5 Threshold value (tripping) adjustment Threshold value (warning) adjustment 3 Hysteresis adjustment for threshold value 4 Selection switch for openor closed circuit principle 5 LED: control 6 LED : relay energized 7 LED : relay energized 8 Marker label 9 Circuit diagram Analog temperature monitoring relays C50 and C5 Ordering details Analog tripping devices - C50 and C5 C50 Sensor types: PT00 Measuring principle for - and 3-wire sensors Electrical isolation between the sensors and the power supply (except for 4 V AC/DC devices) Separate design for the crossing of the upper or lower threshold threshold ajdustable via absolute scale in C Hysteresis adjustable from -0 % Rated control Monitoring function: Overtemperature C C50.0-K C C50.0-K C C50.03-K C5 thresholds (warning and switch-off) adjustable via absolute scale in C Hysteresis for threshold adjustable from -0 % Rated control Monitoring function: Overtemperature C5.0-4 C5.0-W C5.0-4 C5.0-W C C5.03-W 4 V AC/DC 4-40 V AC/DC 4 V AC/DC 4-40 V AC/DC 4 V AC/DC 4-40 V AC/DC Monitoring function: Undertemperature C5.-4 C5.-W C5.-4 C5.-W C5.3-4 C5.3-W 4 V AC/DC 0/30 V AC 4 V AC/DC 0/30 V AC 4 V AC/DC 0/30 V AC Monitoring function: Undertemperature C50.-4 C50.-K C50.-4 C50.-K C C50.3-K 4 V AC/DC 0/30 V AC 4 V AC/DC 0/30 V AC 4 V AC/DC 0/30 V AC 4 V AC/DC 4-40 V AC/DC 4 V AC/DC 4-40 V AC/DC 4 V AC/DC 4-40 V AC/DC SAR R0005 SAR R0006 SAR R0005 SAR R0006 SAR R0005 SAR R0006 SAR R0005 SAR R0006 SAR R0005 SAR R0006 SAR R0005 SAR R0006 SAR R0005 SAR R000 SAR R0005 SAR R000 SAR R0005 SAR R000 SAR R0005 SAR R000 SAR R0005 SAR R000 SAR R0005 SAR R000 Depending on the version, measurement ranges for C / C / C no storage Adjustment precision 5 %.5 mm enclosure with terminals Measuring range Pack.- unit piece piece Function diagrams...4 Technical data...6 Dimensional drawings...39 n/o and n/c contact LEDs for status indication Closed-circuit principle C C C C C C C C C C C C piece Hysteresis for threshold fixed 5 % n/o and c/o 3 LEDs for status indication Open- or closed-circuit principle selectable Measuring range C C C C C C C C C C C C Pack.- unit piece piece 0.5/ / / / / / / / / / / /0.4 piece 0.7/ / / / / / / / / / / /0.40 ABB CDC0004C005

55 Digital temperature monitoring relays C5 and C53 Ordering details Digital tripping devices - C5 und C53 SVC F0557 Adjustable sensor types: PT00, PT000, KTY83, KTY84, NTC-B577-K333-A Measuring principle for -wire and 3-wire sensors Electrical isolation (except 4 V AC/DC devices) Adjustable over-, undertemperature monitoring or range monitoring function thresholds Hysteresis for both thresholds (-99 Kelvin) Adjustable time delay from s affects to both thresholds Storage function selectable via external signal (Y-Y) Non-volatile storage of parameter settings n/o (for wire-break and short-circuit detection) and c/o Multifunctional digital display 3 LEDs for status indication Open- or closed-circuit principle selectable 45 mm wide enclosure with 4 terminals C5, C53 Display Adjustment button 3 Menu selection switch 4 LED : Threshold value 5 LED : Threshold value 6 LED Ready: device in function 7 Marker label C5 Temperature monitor for sensor circuit Rated control Measuring range Pack.- unit piece Monitoring function: Over- and undertemperature, range monitoring function C5-4 C5-W 4 V AC/DC 4-40 V AC/DC SAR R0005 SAR R C *) C *) piece piece k g /lb 0.3/ /0.73 C53 Temperature monitor for -3 sensor circuits In the 3-sensor version the status of the single sensors is displayed if the temperature exceeds or falls below the threshold. This way it can be easily determined which one of the connected sensors has exceeded or dropped below either one or both threshold values. Rated control Measuring range Pack.- unit piece piece piece Monitoring function: Over- and undertemperature, range monitoring function C53-W 4-40 V AC/DC SAR R C *) 0.34/0.75 Accessories - Replaceable cover marking for digital devices use for Language Pack.- unit piece piece piece C5-D C5-E C5 C5 SAR R000 SAR R000 German English 5 5 C53-D C53-E C53 C53 SAR 700 R000 SAR 700 R000 German English 5 5 *) The measuring range depends on the used sensor type: PT00: C KTY83: C PT000: C KTY84: C NTC: C (Typ Siemens Matsushita B577-A333-A - 00 C:,8 k, 5 C: 3,76 k) Function diagrams...4 Technical data...6 Dimensional drawings...39 ABB 3 CDC0004C005

56 Temperature monitoring relays C5x range Overview, functional description and diagrams Overview The C5x temperature monitoring relays can be used for temperature measurement in solid, liquid and gaseous media. The temperature is acquired by the sensor in the medium, evaluated by the device and monitored to determine whether it is within an operating range (range monitoring function) or has exceeded or fallen below a threshold. Functional description Analog tripping devices Once the temperature has reached the set threshold, output relay K changes its switching state. In devices with thresholds relay K reacts correspondingly if the second threshold is reached. No time delay can be set (t = 0). The relays immediately return to their original switching state if the temperature reaches the set hysteresis value. Once the temperature has reached the upper threshold of υ, output relay K changes its switching state after the set time t. The relay immediately returns to its original switching state if the temperature reaches the set hysteresis value. K reacts correspondingly at the lower threshold value of υ. Once the temperature has reached the set threshold of υ, output relay K changes its switching state after the set time t has elapsed. (K reacts in the same way at υ). The relays return to their original state if the temperature drops below the set hysteresis value and the connection Y-Y is interrupted for a short time. Digital tripping devices Once the temperature has reached the set threshold of υ, output relay K changes its switching state after the set time delay t has elapsed (K reacts in the same way for υ). Characteristic curves of resistance sensors Resistance in NTC KTY83 KTY84 PT000 PT Temperature in C CDC F007 The family is composed of analog adjustable devices with one or two thresholds, and digital devices which are a good alternative especially in the low-end range. The output relay switches on or off at the thresholds, depending on the configured functionality (open- or closed-circuit principle selectable). Function diagrams Overtemperature Open-circuit principle Us K K Us K K Us K K Us Y-Y K K t Undertemperature Open-circuit principle t t t t t t t t t t t SVC F09 SVC F093 SVC F095 SVC F097 Closed-circuit principle Range monitoring (only digital devices) Open-circuit principle Closed-circuit principle Function principle with storage function using overtemperature with closed-circuit principle as an example Us K K Us K K Us K K t Closed-circuit principle t t t t... t absolute limit hysteresis t t t SVC F09 SVC F094 SVC F096 4 ABB CDC0004C005

57 Temperature monitoring relays C5x range Connection diagrams, connection of resistance thermometer Connection diagrams T T T3 A A A3 K 3 4 SVC F098 T T T3 A A K K SVC F000 Y Y T T T3 A Memory A Ready K K K SVC F00 Y Y T T T3 T T T3 3T 3T 3T3 A Memory A Ready K K K SVC F00 C50 C5 C5 C53 A/A3-A Rated control suppy voltage - Output contacts 3-4 T-T3 Sensor connection A-A Rated control suppy voltage -/4 Output contacts 3-4 T-T3 Sensor connection A-A Rated control suppy voltage 5-6/8 Output contacts 5-6/ T-T3 Sensor connection Y-Y Connection for storage bridge A-A Rated control suppy voltage 5-6/8 Output contacts 5-6/ T-T3 Sensor connection T-T3 Sensor connection 3T-3T3 Sensor connection 3 Y-Y Connection for storage bridge Connection of resistance thermometer sensors -wire measurement When using -wire temperature sensors the sensor resistance and the wire resistance are added together. The resulting systematic errors must be taken into account when adjusting the tripping device. A jumper must be connected between the terminals T and T3. The following table can be used for PT00 sensors to determine the temperature errors caused by the line length. ATTENTION! When using resistance sensors with two-wire connection a bridge must be inserted between terminals T and T3. SVC F005 3-wire measurement To minimize the influence of the wire resistance, a three-wire connection is usually used. By means of the additional wire two measuring circuits are created. One of these two circuits is used for reference. This way, the tripping device can calculate and take into account the wire resistance automatically. SVC F006 Error caused by the line The error resulting from the line resistance amounts to approx..5 Kelvin/Ohm. If the resistance of the line is not known and it is not possible to measure it, the error caused by the line can be estimated using the following table. Temperature error (depending on the line length and conductor cross section for PT00 sensors at an ambient temperature of 0 C, in K) Line length in m Wire size mm ABB 5 CDC0004C005

58 Temperature monitoring relays C5x range Technical data C50 C5 C5 C53 Input circuit Rated control A-A 4 V AC/DC - U S A-A 30 V AC 4-40 V AC/DC A3-A 0 V AC - Power consumption AC < 4 VA < 7 VA DC < W < 4 W Rated control U S tolerance % Rated frequency AC 50/60 Hz Sensor circuit Sensor type PT00 PT00, PT000, KTY83, KTY84, NTC Sensor current PT00 typ. ma PT000, KTY83, KTY84, NTC - typ. 0. ma Wire-break detection no yes (not for NTC) Short-circuit detection no yes 3-wire connection yes (-wire connection of sensors with terminals T and T3 bridged) Measuring circuit Setting accuracy at T a = 0 C (T 0 ) typ. < ± 5 % of full-scale value < ± K ± digit Maximum error within the temperature range < % 0.05 C / C deviation from T 0 Response time ms Hysteresis settings temperature -0 % of full-scale value -99 kelvin temperature - 5 % of full-scale value -99 kelvin Tripping delay s Output circuit Kind of output n/o + n/c c/o + n/o c/o + n/o c/o + n/o Rated operating AC (resistive) 30 V current AC5 (inductive) 30 V 3 A (IEC ) DC (resistive) 4 V A DC3 (inductive) 4 V 0. A Mechanical lifetime 3 x 0 6 switching cycles 30 x 0 6 switching cycles Electrical lifetime (AC5 at 3 A) 0. x 0 5 switching cycles Short-circuit proof, maximum fuse rating 4 A, operating class gl/gg General data Dimensions (W x H x D).5 x 0.6 x 86 mm (0.89 x 4 x 3.39 in) 45 x 05.9 x 86 mm (.77 x 4.7 x 3.39 in) Tightening torque Nm Mounting position any Degree of protection enclosure / terminals IP 40 / IP 0 Ambient temperature range operation C storage C Mounting DIN rail (EN 500) Electrical connection Wire size rigid x 4 mm ( x AWG), x.5 mm ( x 4 AWG) fine-strand with wire end ferrule x.5 mm ( x 4 AWG), x.5 mm ( x 6 AWG) Standards Environmental conditions IEC Low Voltage Directive IEC , VDE 0660 Electromagnetic Interference immunity EN compatibility Interference emission EN Vibration resistance (IEC 68--6) 5-6 Hz / 0.75 mm Shock resistance (IEC 68--7) 5 g / ms Isolation data Rated insulation voltage 300 V AC Pollution degree 3 6 ABB CDC0004C005

59 ABB Liquid level monitors and controls Content Ordering details... 8 CM-ENE MIN, CM-ENE MAX... 8 CM-ENS... 9 CM-ENS UP/DOWN... 0 CM-ENN... CM-ENN UP/DOWN... Accessories for liquid level relays... 3 Technical data... 4 Technical diagrams Dimensional drawings Accessories ABB 7 CDC0004C005

60 Liquid level relays CM-ENE MIN, CM-ENE MAX Ordering details SVR F9500 The liquid level relays CM-ENE MIN and CM-ENE MAX are used to monitor levels of conductive liquids, for example in pump control systems for dry-running or overflow monitoring. The measuring principle is based on the occurring resistance change when moisting single-pole electrodes. The single-pole electrodes (see also section Accessories) are connected to the terminals C and MIN or MAX. If the is applied to A-A and the electrodes are wet, the output relay of the CM-ENE MIN is energized and the output relay of the CM-ENE MAX is de-energized. The output relay of the CM-ENE MIN de-energizes if the electrodes are no longer wet. The output relay of the CM-ENE MAX energizes if the electrodes are no longer wet. Function diagram CM-ENE MIN Connection diagram CM-ENE MIN CM-ENE MIN MIN C A-A SVC F 05 SVC F 053 A-A Rated control C Ground reference electrode MIN Minimum level 3-4 Output contact - open-circuit principle 3-4 SVR F9400 Function diagram CM-ENE MAX MIN C A-A 3-4 SVC F 05 Connection diagram CM-ENE MAX SVC F 054 A-A Rated control C Ground reference electrode MAX Max. level 3-4 Output contact - closed-circuit principle CM-ENE MAX R: yellow LED - relay status If a metal tank is used, the ground reference electrode C is not required. In this case the cable can be connected directly to the metal surface of the tank. Application examples CM-ENE MIN CM-ENE MAX CM-ENE MIN und CM-ENE MAX SVC F 0494 SVC F 0495 SVC F 0496 Monitoring of pump systems for dry running (ENE MIN) and overflow (ENE MAX) Connection of electrodes possible at C and MIN/MAX 3 versions Optimal price/performance ratio n/o contact: Open-circuit principle for CM-ENE MIN Closed-circuit principle for CM-ENE MAX LED for status indication 8 ABB CDC0004C005 Suitable for Not suitable for spring water acids, bases chemically pure water ethylene glycol drinking water liquid fertilizers fuel concentrated alcohol sea water milk, beer, coffee oils paraffin sewage non-concentrated alcohol explosive areas (liquid gas) lacquers CM-ENE MIN CM-ENE MAX Rated control 4 V AC 0-30 V AC 0-40 V AC 4 V AC 0-30 V AC 0-40 V AC SVR R9500 SVR R9500 SVR R9500 SVR R9400 SVR R9400 SVR R9400 Pack. unit pieces piece piece Accessories...3, 40 Technical data...4 Dimensional drawings / / / / / / 0.33

61 Liquid level relays CM-ENS Ordering details The CM-ENS monitors levels of conductive liquids and is used for example for liquid level control in pump systems. It can be used for filling or draining tanks for example. SVR F00 It is also suitable for monitoring the conductivity of liquids. The measuring principle is based on the resistance change sensed by single-pole electrodes. After the is applied to the terminals A and A, the output relay is de-energized. The probes must be connected to C, MAX, MIN. The output relay energizes if the liquid exceeds the maximum level (C and MAX wet) and de-energizes if the liquid level is below the minimum level (MAX and MIN dry). Based on the measuring circuit there will be a response delay of approx. 50 ms at maximum sensitivity. Different levels in one tank can be controlled by up to 5 CM-ENS without interfering with each other. Function diagram CM-ENS CM-ENS "Sens." - sensitivity potentiometer for adjusting the response sensitivity R: yellow LED - relay status 3 U: green LED - control 4 Marker label Max. Min. C A-A -4 - Application examples SVC F 055 When using a metal tank the electrode C is not required. In this case the cable can be connected directly to the metal surface of the tank. Connection diagram CM-ENS fill SVC F 056 drain SVC F 057 SVC F 058 A-A Rated control C Ground reference electrode MAX Maximum level MIN Minimum level (5)-(6)/4(8) Output contacts - open-circuit principle Cascading The electrode inputs can be interconnected as required, which ensures simple monitoring of different liquid levels. SVC F 059 Redundancy Redundant liquid level monitoring or control can be implemented by connecting the electrodes to two units. This makes the application much safer. SVC F 060 Monitoring and control of liquid levels (when draining or filling liquids in tanks) Monitoring and control of mixture ratios (conductivity of liquids) Adjustable response sensitivity 5-00 kq 4 versions 4-45 V AC Version with safe isolation acc. to VDE 060 Cascadable c/o contact or n/o and n/c contact LEDs for status indication Suitable for Not suitable for spring water acids, bases chemically pure water ethylene glycol drinking water liquid fertilizers fuel concentrated alcohol sea water milk, beer, coffee oils paraffin sewage non-concentrated alcohol explosive areas (liquid gas) lacquers CM-ENS Rated control 4 V AC 0-30 V AC 0-40 V AC V AC SVR R900 SVR R000 SVR R00 SVR R00 Pack. unit pieces piece piece Accessories...3, 40 Technical data...4 Technical diagrams...38 Dimensional drawings / / / / 0.33 Version with safety isolation acc. to VDE 060, n/o, n/c CM-ENS 0-40 V AC SVR R / 0.33 ABB 9 CDC0004C005

62 Liquid level relays CM-ENS UP/DOWN Ordering details SVR F00 The CM-ENS UP/DOWN monitors levels of conductive liquids and other media, and is used e.g. for liquid level control in pump systems. The measuring principle is based on the resistance change sensed by single-pole electrodes. The output relay functions fill (UP) or drain (DOWN) can be selected on a front-face selector switch. If the "UP" function is selected, the output relay is energized until the MAX electrode becomes wet. Then it is de-energized and not re-energized until the MIN electrode becomes dry. If the "DOWN" function is selected, the output relay is energized as soon as the MAX electrode becomes wet. It remains energized until the liquid level has dropped below the MIN electrode. The electrodes can be connected to more than one CM-ENS unit without interference. CM-ENS UP/DOWN Function diagram CM-ENS UP/DOWN "Func." - function selector switch: "UP"- fill "DOWN" - drain "Sens." - sensitivity potentiometer for adjusting the response sensitivity 3 R: yellow LED - relay status 4 U: green LED - control 5 Marker label Max. Min. C A-A -4 "DOWN" - "UP" -4 - Application examples SVC F 064 Connection diagram CM-ENS UP/DOWN When using a metal tank the C electrode is not required. In this case the cable can be connected directly to the metal surface of the tank. Liquid level control - fill - switch position "UP" SVC F 06 Liquid level control - drain - switch position "DOWN" SVC F 06 A C MAX MIN C MAX MIN A A 4 4 A CDC 5 04 F0003 A - A Rated control C Ground reference electrode MAX Maximum level MIN Minimum level -/4 Output contacts - open-circuit or closed-circuit principle selectable Cascading of electrodes The electrode inputs can be interconnected as required, which ensures simple monitoring of different liquid levels. SVC F 059 Redundancy Redundant liquid level monitoring or control can be implemented by connecting the electrodes to two units. This makes the application much safer. SVC F 060 Suitable for Not suitable for spring water acids, bases chemically pure water ethylene glycol drinking water liquid fertilizers fuel concentrated alcohol sea water milk, beer, coffee oils paraffin sewage non-concentrated alcohol explosive areas (liquid gas) lacquers Monitoring and control of liquid levels Selectable function "fill" or "drain" Adjustable response sensitivity 5-00 kq Cascadable c/o contact LEDs for status indication 0 ABB CDC0004C005 CM-ENS UP/DOWN Rated control 4 V AC 0-30 V AC 0-40 V AC SVR R900 SVR R000 SVR R00 Pack. unit pieces piece piece Accessories...3, 40 Technical data...4 Technical diagrams...38 Dimensional drawings / / /0.33

63 Liquid level relays CM-ENN Ordering details SVR F0000 The CM-ENN monitors levels of conductive liquids and is used for example for liquid level monitoring in pump control systems, for dry-running protection of submersible pumps or overflow monitoring of tanks. It is also suitable for conductivity monitoring of liquids. The measuring principle is based on the resistance change sensed by single-pole electrodes (wet or dry). Instead of electrodes, other sensors or transducers can also be used if their output quantities are different resistance values. The measuring, output and supply circuits are electrically isolated for potential separation and to prevent electrical interference. Due to the integrated ON- or OFF-delay, it is possible to set up time-dependent liquid controls using only two electrodes (C, MAX). Different liquid levels in one tank can be controlled by up to 5 CM-ENN (AC version) without mutual interference. CM-ENN Function diagrams CM-ENN Circuit with electrodes Circuit with 3 electrodes "Function" - time function selector switch: A ON-delay B OFF-delay "Sens.-sector" - measuring range selector switch 3 "Sens. " - sensitivity potentiometer for adjusting the response sensitivity 4 "Time value" - fine adjustment of time delay 5 R: yellow LED - relay status 6 U: green LED - control 7 Marker label MAX MIN C A-A 5/8 5/6 or SVC F 065 SVC F 067 t A = ON-delay, t R = OFF-delay When using a metal tank the C electrode is not required. In this case the cable can be connected directly to the metal surface of the tank. Application examples fill drain MAX MIN C A-A 5/8 5/6 SVC F 066 or Connection diagram CM-ENN SVC F 069 SVC F 068 For commissioning, set both potentiometers (response sensitivity = R value and ON-delay = time value) to the minimum value (5) and select a suitable resistance range (sector). After all electrodes have been wetted by the liquid being monitored, turn the sensitivity potentiometer towards maximum value (00) until the relay energizes. If the relay does not energize, select a higher q value (sector) on the device and proceed as before. Then it has to be checked if the relay de-energizes properly as soon as the electrodes C and MIN are no longer wet. Liquid levels higher than the maximum level electrode can be obtained by setting an ON-delay (TA = s). Liquid levels lower than the minimum level electrode can be obtained by setting an OFF-delay time (TR = s), e.g. for emptying tanks. A-A Rated control C Ground reference electrode MIN Min. level electrode MAX Max. level electrode 5-6/8 Output contacts - 5-6/8 open-circuit principle Monitoring and control of liquid levels (when emptying or filling liquids in tanks) Monitoring and control of mixture ratios (conductivity of liquids) 3 response sensitivities from 50 q kq in one unit 5 versions 4 V AC/DC - 45 V AC Selectable ON- or OFFdelay 0.-0 s c/o contacts LEDs for status indication Typ CM-ENN Response sensitivity 50 q - 5 kq.5-50 kq kq Rated control 4-40 V AC/DC 4 V AC 0-30 V AC 0-40 V AC V AC Max. electrode current 8 ma ma 0.5 ma SVR R0000 SVR R0000 SVR R0000 SVR R0000 SVR R0000 Max. cable capacity 00 nf 0 nf 4 nf Pack. unit pieces piece piece Accessories...3, 40 Technical data...4 Technical diagrams...38 Dimensional drawings...39 Max. cable length 000 m 00 m 0 m 0.30 / / / / / 0.66 ABB CDC0004C005

64 Liquid level relays - Liquid level control with two alarm outputs - CM-ENN UP/DOWN Ordering details SVR F000 The CM-ENN UP/DOWN monitors levels of conductive liquids and media and is used e.g. for liquid level control in pump systems. The measuring principle is based on the resistance change sensed by singlepole electrodes. The function of the output relay -/4 can be selected by a selector switch on the front of the unit to fill "UP" or drain "DOWN". If the "UP" function is selected, the output relay is energized until the MAX electrode becomes wet. Then it is de-energized and not re-energized until the MIN electrode becomes dry. If the "DOWN" function is selected, the output relay is energized as soon as the MAX electrode becomes wet. It remains energized until the liquid level has dropped below the MIN electrode. The electrode inputs AL and AL energize/de-energize the correspopnding output relays RAL (-) and RAL (3-3). AL opens if contact RAL (-) is wet. AL closes if contact RAL (3-3) is wet. This way, two additional alarm outputs for exceeding or dropping below the normal level can be implemented in addition to the filling levels MAX and MIN. CM-ENN UP/DOWN Function diagram CM-ENN UP/DOWN "Func." - function selector switch: "UP"- fill "DOWN" - drain "Sens." - sensitivity potentiometer for adjusting the response sensitivity 3 R AL: yellow LED - relay status AL 4 R AL: yellow LED - relay status AL 5 R: MIN/MAX: yellow LED - relay status MIN/MAX 6 U: green LED - control 7 Marker label AL MAX MIN AL C A-A "DOWN" -4 - "UP" -4 - SVC F 07 When using a metal tank the C electrode is not required. In this case the cable can be connected directly to the metal surface of the tank. Application example Electrode Relay LED AL not wet RAL (-) closed off AL wet RAL (-) open on AL wet RAL (3-3) closed off AL not wet RAL (3-3) open on Supply voltage RAL (-) closed failure RAL (3-3) off Reserve pump for emptying Pump control ("UP" or "DOWN") Reserve pump for filling Connection diagram CM-ENN UP/DOWN SVC F 07 A-A Rated control C Ground reference electrode MIN Minimum level electrode MAX Maximum level electrode AL Alarm electrode AL Alarm electrode -/4 Output contacts - - open-circuit or closed-circuit 3-3 principle selectable SVC F 070 Cascading of electrodes The electrode inputs can be interconnected as required, which ensures simple monitoring of different liquid levels. SVC F 059 Redundancy Redundant liquid level monitoring or control can be implemented by connecting the electrodes to two units. This makes the application much safer. SVC F 060 Liquid level relay with 5 electrode inputs Level control with integrated overflow and dry-running protection Adjustable response sensitivity 5-00 k Cascadable c/o contact and n/c contacts as alarm outputs 4 LEDs for status indication ABB CDC0004C005 Suitable for Not suitable for spring water acids, bases chemically pure water ethylene glycol drinking water liquid fertilizers fuel concentrated alcohol sea water milk, beer, coffee oils paraffin sewage non-concentrated alcohol explosive areas (liquid gas) lacquers CM-ENN UP/DOWN Rated control 4 V AC 0-30 V AC 0-40 V AC V AC SVR R000 SVR R000 SVR R000 SVR R000 Pack. unit pieces piece Accessories...3, 40 Technical data...4 Technical diagrams...38 Dimensional drawings...39 piece 0.5 / / / / 0.33

65 Liquid level relays - Accessories Electrodes Ordering details, dimensional drawings Compact support CM-KH-3 for 3 bar electrodes Ideally suited for use with liquid level relays CM-ENS and CM-ENN Wire connection by screw terminals Pull relief by M6 screwed cable glands Temperature range up to 90 C Food safe material (PPH) Screw-in electrodes (M4 thread) Distance plate (CM-AH-3) and locking nut (CM-GM-) optionally available as an accessory M6 screwed cable gland Compact support CM-KH-3 M4 thread Dimensions in mm SVR F6000 screw-in bar electrodes with M4 thread (available as an option, see below) sealing ring " thread " counter nut CM-GM- (order code: SVR R8000) (optional) distance plate CM-AH-3 (order code: SVR R7000) (optional) SVC F 0477 Distance plate CM-AH-3 spanner size 36 counter nut CM-GM- distance plate CM-AH-3 electrodes Counter nut CM-GM- Technical data compact support of mounting: G " thread Mounting position: any Enclosure material: PPH Sealing: NBR 70 Temperature range: 90 C max. Pressure: 0 bar max. (60 C) SVC F 0475 SVC F 0476 Description Pack. unit piece piece piece CM-KH-3 CM-AH-3 CM-GM- Compact support for 3 bar electrodes Distance plate for 3 bar electrodes Counter nut for " thread SVR R6000 SVR R7000 SVR R / / / 0.3 Screw-in bar electrodes for compact support CM-KH-3 Suspension electrode CM-HE L SVC F 05 Thread M4 Material: stainless steel 304, high-grade steel 430 SVC F0478 Steel electrode (X4CrMoS7) with sleeve (Lupulen 60 L) suitable up to 60 C max. During project engineering the compatibility of the electrode material with the medium to be supervised is to be examined! Lenght Pack. unit piece piece piece SVC F 0479 CM-SE-300 CM-SE-600 CM-SE mm 600 mm 000 mm SVR R0000 SVR R000 SVR R / / /0.76 CM-HE - SVR R /0.76 ABB 3 CDC0004C005

66 Liquid level relays CM-ENE MIN, CM-ENE MAX Technical data CM-ENE MIN CM-ENE MAX Supply circuit Rated control U S - power consumption A-A 4 V AC approx..5 VA A-A 0-30 V AC approx.. VA A-A 0-40 V AC approx..4 VA Rated control U S tolerance % Rated frequency Hz Duty time 00 % Measuring circuit MIN-C, MAX-C Monitoring function dry-running protection overflow protection Response sensitivity 0-00 kq, not adjustable Maximum electrode voltage 30 V AC Maximum electrode current.5 ma Electrode supply line max. cable capacity 3 nf max. cable length 30 m Timing circuit Time delay - Tripping delay fixed approx. 00 ms Indication of operational states Output relay energized R: yellow LED Output circuits 3-4 Kind of output n/o contact Operational principle ) open-circuit principle closed-circuit principle Contact material AgCdo Rated voltage (VDE 00, IEC ) 50 V Mininimum switching voltage / minimum switching current - / - Maximum switching voltage 50 V Rated operating current AC (resistive) 30 V 4 A (to IEC ) AC5 (inductive) 30 V 3 A DC (resistive) 4 V 4 A DC3 (inductive) 4 V A Mechanical lifetime 30 x 0 6 switching cycles Electrical lifetime (AC, 30 V, 4 A) 0.3 x 0 6 switching cycles Short-circuit proof, n/c contact - maximum fuse rating n/o contact 0 A fast-acting General data Dimensions (W x H x D).5 x 78 x 78.5 mm (0.89 x 3.07 x 3.09 in) Mounting position any Degree of protection enclosure / terminals IP50 / IP0 Ambient temperature range operation C storage C Mounting DIN rail (EN 500) Electrical connection Wire size fine-strand with wire-end ferrule x.5 mm ( x 6 AWG) Standards Product standard IEC 55-6, EN Low Voltage Directive 006/95/EC EMC Directive 004/08/EC Electromagnetic compatibility EN , EN electrostatic discharge (ESD) acc. to IEC/EN Level 3 (6 kv / 8 kv) electromagentic field (HF radiation resistance) acc. to IEC/EN Level 3 (0 V/m) fast transients (Burst) acc. to IEC/EN Level 3 ( kv / 5 khz) powerful impulses (Surge) acc. to IEC , EN Level 4 ( kv L-L) HF line emission acc. to IEC , EN Level 3 (0 V) Resistance to vibration (IEC 68--6) 6 g Mechanical resistance (IEC 68--6) 0 g Isolation data Rat. insulation volt. betw. supply, meas. & output circuit (VDE 00, IEC 60947) 50 V Rated impulse withstand voltage between all isolated circuits (VDE0 0, IEC 664) 4 kv /.-50 µs Test voltage between all isolated circuits.5 kv, 50 Hz, min. Pollution category (VDE 00, IEC 664, IEC 55-5) 3 / C Overvoltage category (VDE 00, IEC 664, IEC 55-5) III / C Environmental testing (IEC ) 4 h cycle time, 55 C, 93 % rel., 96 h ) Open-circuit principle: Output relay energizes if the measured value exceeds/drops below the adjusted threshold. Closed-circuit principle: Output relay de-energizes if the measured value exceeds/drops below the adjusted threshold. 4 ABB CDC0004C005

67 Liquid level relays CM-ENS, CM-ENS UP/DOWN Technical data CM-ENS CM ENS UP/DOWN Supply circuit Rated control U S - power consumption A-A 4 V AC 4 V AC A-A 0-30 V AC approx..5 VA 0-30 V AC approx. 4 VA A-A 0-40 V AC approx..5 VA 0-40 V AC approx. 4 VA A-A V AC approx..5 VA Rated control U S tolerance % Rated frequency Hz Duty time 00 % Measuring circuit MAX-MIN-C Monitoring function liquid level control Response sensitivity 5-00 k, adjustable Maximum electrode voltage 30 V AC Maximum electrode current ma Electrode supply line max. cable capacity 0 nf max. cable length 00 m Timing circuit Time delay - Tripping delay approx. 50 ms Indication of operational states Control U: green LED Output relay energized R MAX/MIN: yellow LED Alarm relay AL - R AL: yellow LED Alarm relay AL - R AL: yellow LED Output circuits -/4, -, 3-3 Kind of output c/o contact, n/o + n/c contact ) Operational principle ) open-circuit principle open- and closed-circuit principle Contact material AgCdo Rated voltage (VDE 00, IEC ) 50 V Minimum switching voltage / minimum switching current - / - Maximum switching voltage 50 V Rated operating current AC (resistive) 30 V 4 A (to IEC ) AC5 (inductive) 30 V 3 A DC (resistive) 4 V 4 A DC3 (inductive) 4 V A Mechanical lifetime 30 x 0 6 switching cycles Electrical lifetime (AC, 30 V, 4 A) 0.3 x 0 6 switching cycles Short-circuit proof, maximum fuse rating General data Dimensions (W X H X D) Mounting position n/c contact 0 A (4 A ) ) fast-acting 0 A fast-acting c/o contact 0 A (6 A ) ) fast-acting 0 A fast-acting.5 x 70 x 00 mm (0.89 x 3.07 x 3.94 in) any Degree of protection enclosure / terminals IP50 / IP0 Ambient temperature range operation C storage C Mounting DIN rail (EN500) Electrical connection Wire size fine-strand with wire end ferrule x.5 mm ( x 4 AWG) Standards Product standard IEC 55-6, EN Low Voltage Directive 006/95/EG EMC Directive 004/08/EG Electromagnetic compatibility - electrostatic discharge (ESD) IEC/EN Level 3 (6 kv / 8kV) electromag. field (HF radiation resistance) IEC/EN Level 3 (0 V/m) fast transients (Burst) IEC/EN Level 3 ( kv / 5 khz) powerful impulses (Surge) IEC , EN Level 4 ( kv L-L) HF line emission IEC , EN Level 3 (0 V) Resistance to vibration (IEC 68--6) 4 g Mechanical resistance (IEC 68--6) 6 g Isolation data Rated insulation voltage between supply, measuring and output circuit (VDE 00, IEC 60947) 50 V Rated impulse withstand voltage between all isolated circuits (VDE0 0, IEC 664) 4 kv / µs Test voltage between all isolated circuits,5 kv, 50 Hz, min. Pollution category (VDE 00, IEC 664, IEC 55-5) 3 / C Overvoltage category (VDE 00, IEC 664, IEC 55-5) III / C Environmental testing (IEC ) 4 h cycle time, 55 C, 93 % rel., 96 h ) Open-circuit principle: Output relay energizes if the measured value exceeds/drops below the adjusted threshold. Closed-circuit principle: Output relay de-energizes if the measured value exceeds/drops below the adjusted threshold. ) SVR R300 (version with safe isolation) ABB 5 CDC0004C005

68 Liquid level relays CM-ENN UP/DOWN, CM-ENN Technical data CM-ENN UP/DOWN CM-ENN Supply circuit Rated control U S - power consumption A-A 4 V AC 4 V AC A-A 0-30 V AC approx..5 VA 0-30 V AC approx..5 VA A-A 0-40 V AC approx..5 VA 0-40 V AC approx. 3 VA A-A V AC approx..5 VA V ACapprox. 4 VA A-A 4-40 V AC/DC approx. VA/W Rated control U S tolerance % Rated frequency Hz Hz oder DC Duty time 00 % Measuring circuit MAX-MIN-C Monitoring function liquid level control Response sensitivity adjustable adjustable 5-00 k 50 q - 5 kq.5-50 kq kq Maximum electrode voltage 30 V AC 0 V AC Maximum electrode current ma 8 ma ma 0.5 ma Electrode supply line max. cable capacity 0 nf 00 nf 0 nf 4 nf max. cable length 00 m 000 m 00 m 0 m Timing circuit Time delay s, adjustable, ON- or OFF-delay Tripping delay approx. 50 ms - Indication of operational states Control U: green LED Output relay energized R MAX/MIN: yellow LED R: yellow LED Output circuits -/4, -, /8, 5-6/8 Kind of output c/o + n/c contacts c/o contacts Operational principle ) open-circuit principle open- and closed-circuit principle Contact material AgCdo Rated voltage (VDE 00, IEC ) 50 V 400 V Minimum switching voltage / minimum switching current - / - Maximum switching voltage 50 V 400 V Rated operating current (IEC ) AC (resistive) 30 V 4 A 5 A AC5 (inductive) 30 V 3 A DC (resistive) 4 V 4 A 5 A DC3 (inductive) 4 V A.5 A 30 x 0 6 switching cycles Mechanical lifetime Electrical lifetime (AC, 30 V, 4 A) 0.3 x 0 6 switching cycles 0. x 0 6 switching cycles Short-circuit proof, n/c contact 4 A fast-acting maximum fuse rating c/o contact 6 A fast-acting General data Diemensions (W X H X D) 45 x 78 x 00 mm (.77 x 3.07 x 3.94 in) Mounting position any Degree of protection enclosure / terminals IP50 / IP0 Temperature range operation C storage C Mounting DIN rail (EN500) Electrical connection Wire size fine-strand with wire end ferrule x.5 mm ( x 4 AWG) Standards Product standard IEC 55-6, EN Low Voltage Directive 006/95/EG EMC Directive 004/08/EG Electromagnetic compatibility - electrostatic discharge (ESD) IEC/EN Level 3 (6 kv / 8kV) electromag. field (HF radiation resistance) IEC/EN Level 3 (0 V/m) fast transients (Burst) IEC/EN Level 3 ( kv / 5 khz) powerful impulses (Surge) IEC , EN Level 4 ( kv L-L) HF line emission IEC , EN Level 3 (0 V) Resistance to vibration (IEC 68--6) 5 g Mechanical resistance (IEC 68--6) 0 g Isolation data Rated insulation voltage between supply, measuring and output circuit (VDE 00, IEC 60947) 50 V 500 V Rated impulse withstand voltage between all isolated circuits (VDE0 0, IEC 664) 4 kv / µs Test voltage between all isolated circuits,5 kv, 50 Hz, min. Pollution category (VDE 00, IEC 664, IEC 55-5) 3 / C Overvoltage category (VDE 00, IEC 664, IEC 55-5) III / C Environmental testing (IEC ) 4 h cycle time, 55 C, 93 % rel., 96 h ) Open-circuit principle: Output relay energizes if the measured value exceeds/drops below the adjusted threshold. Closed-circuit principle: Output relay de-energizes if the measured value exceeds/drops below the adjusted threshold. 6 ABB CDC0004C005

69 ABB Contact protection relays Sensor interface relay Content Ordering details CM-KRN... 8 CM-SIS... 9 Technical data CM-KRN CM-SIS... 3 Technical diagrams Dimensional drawings Accessories ABB 7 CDC0004C005

70 Contact protection relay CM-KRN Ordering details SVR F0000 The CM-KRN protects sensitive control contacts from excessive load. It can be used with latching function or without. Bounce time of control contacts can be bypassed by the adjustable response delay time. Use for contact protection The contact to be protected is connected to terminals Y and Y. Use for contact protection with latching capacity The output relay energizes after contact Y-Y3 has been closed for at least 0 ms. It remains energized until contact Y-Y4 closes. The switching positions are stored. The relay is suitable for load reduction purposes for devices with minimum and maximum contacts. The CM-KRN can be operated via 3-wire proximity sensors for switching of higher power. The supply circuit, the control circuit and the output circuit are electrically isolated against each other. Function diagram CM-KRN Connection diagram CM-KRN CM-KRN Time range selector switch Response (ON-)delay 3 U: green LED - control 4 R: yellow LED - relay status 5 Marker label A/A Y/Y Y/Y3 Y/Y4 5/8 5/6 5/8 5/6 SVC F 073 SVC F 074 A-A Rated control Measuring circuits: Y-Y "On-Off" input (max. switch-on resistance 6-0 k, min. switch-off resistance 5-0 k) Y-Y3 "Set" input (max. switch-on resistance 6-0 k) Y-Y4 "Reset" input (max. switch-off resistance 5-0 k) 5-6/8 Output contacts - 5-6/8 open-circuit principle Use, applications Operation via 3-wire proximity sensors NPN SVC F 076 SVC F 075 Actuators with contacts and one common point can be connected to separate CM-KRN units. Connect the common point of contacts to terminals Y of the two CM-KRN units. On; relay energizes, Y/Y3 or Y Off; relay de-energizes, Y/Y4 or Y Rated control Hz Pack. unit pieces piece piece with timing circuit s CM-KRN 4 V AC 0-30 V AC 0-40 V AC V AC SVR R0000 SVR R0000 SVR R0000 SVR R / / / / 0.66 without timing circuit - with electrically isolated circuits CM-KRN 4 V AC 0-30 V AC 0-40 V AC SVR R0000 SVR R0000 SVR R / / / 0.66 Protects and reduces load from sensitive control contacts Adjustable ON-delay s Acts as two-position switch Stores switch positions Electrically isolated circuits c/o contacts LEDs for status indication 8 ABB CDC0004C005 without timing circuit - without electrically isolated circuits CM-KRN 4 V AC/DC SVR R / 0.66 Technical data...30 Technical diagrams...38 Dimensional drawings...39 Accessories...40

71 Sensor interface relay CM-SIS Ordering details SVR F300 CM-SIS The CM-SIS is used to supply - or 3-wire NPN or PNP sensors with power and to evaluate their switching signals. Two sensors of the types NPN or PNP can be connected simultaneously. Selection is done via the front-face rotary switch. The CM-SIS (terminals L+, L-) supplies the connected sensors with voltage (4 V DC), the maximum power supply current is 0.5 A. The and the sensor inputs are electrically isolated from the supply circuit. To ensure maximum safety when using these sensors, the principle of safe isolation has been included. Each sensor input signal energizes the corresponding output relay without delay. The relay is energized as soon as a threshold current is exceeded at input I or I. Sensor leakage currents of up to 8 ma don't affect the evaluation. The threshold value is about 9 ma. If the threshold value at input I or I is exceeded the corresponding relay R or R energizes and the corresponding LED lights up. The wide-range input of CM-SIS allows its application in nearly all supply systems. The CM-SIS is also suitable for other applications, for example it is also possible to connect PTC or NTC resistors instead of PNP or NPN sensors or to operate the SIS directly by switching contacts. Rotary switch for sensor type selection U: green LED - control 3 R: red LED - relay status R 4 R: red LED - relay status R 5 Marker label Function diagram CM-SIS SVC F 0480 Connection diagram CM-SIS A A A A I 4 I 4 CDC 5 06 F 0003 L - N Rated control I Senosr input I Sensor input L+ - L- Output voltage 4 V DC / 0.5 A -/4 Output contacts - -/4 Open-circuit principle Connection of -wire sensors SVC F 0483 SVC F 0484 SVC F 048 SVC F 048 Connection of 3-wire sensors High efficiency Low heating Wide range of supply voltage Constant output voltage 4 V DC Safe isolation acc. to EN 5078 (VDE 060) Short-circuit and overload proof Input protected by internal fuse x c/o contact 3 LEDs for status indication Rated control Hz Pack. unit pieces piece Technical data...30 Technical diagrams...38 Dimensional drawings...39 Accessories...40 piece CM-SIS 0-40 V AC / V DC SVR R / 0.48 ABB 9 CDC0004C005

72 Contact protection relay CM-KRN Technical data CM-KRN Supply circuit Rated control U S - power consumption A-A A-A 4 V AC - approx. 3.5 VA A-A 4 V AC/DC - approx. 3.5 VA A-A 0-30 V AC - approx. 3,5 VA A-A 0-40 V AC - approx. 3.5 VA A-A V AC - approx. 3.5 VA Rated control U S tolerance % Rated frequency Hz Duty time 00 % Timing circuit ON-delay time OFF-delay time s,.5-30 s max. 50 ms Measuring circuit / contact circuit Y-Y/Y3/Y4 Measuring input contact protection without latching Y-Y contact protection with latching Y-Y3/Y4 Threshold Y-Y/Y3 6-0 k Threshold-Hysteresis Y-Y/Y4 5-0 k No-load voltage at the measuring input 0 V DC Contact time for latching (CM-KRN without timing circuit) min. 0 ms Switching current at the measuring input 3 ma Maximum applied voltage at the measuring input ±30 V (contact voltage) Indication of operational states Control U: green LED V: control applied Relay status R: yellow LED V: output relay energized Output circuit 5-6/8, 5-6/8 Kind of output relay, c/o contacts Operating principle open-circuit principle Rated operating voltage (VDE 00, IEC ) 400 V Rated switching voltage 400 V AC Rated switching current AC (resistive) 30 V 5 A (IEC ) AC5 (inductive) 30 V 3 A DC (resistive) 4 V 5 A DC3 (inductive) 4 V.5 A Mechanical lifetime 30 x 0 6 switching cycles Electrical lifeteime (AC, 30 V, 5 A) 0. x 0 6 switching cycles Short-circuit proof, n/c contact 0 A fast-acting maximum fuse rating n/o contact 0 A fast-acting General data Dimensions (W x H x D) 45 x 78 x 00 mm (.77 x 3.07 x 3.94 in) Mounting position any Degree of protection enclosure / terminals IP0 / IP50 Ambient temperature range operation C storage C Mounting DIN rail (EN 500) Electrical connection Wire size fine-strand with wire end ferrule x.5 mm ( x 4 AWG) Standards Product standard IEC 55-6, EN Low Voltage Directive 006/95/EC EMC Directive 004/08/EC Electromagnetic compatibility Interference immunity electrostatic discharge (ESD) IEC/EN kv / 8 kv electromagnetic field (HF radiation resistance) IEC/EN V/m fast transients (Burst) IEC/EN kv / 5 khz powerful impulses (Surge) IEC/EN kv symmetrical HF line emission IEC/EN V Isolation data Rated insulation voltage (IEC ) 400 V Rated impulse withstand voltage U imp (IEC 644-6) 4 kv Pollution category (IEC 55-5, IEC 664) 3 Overvoltage category (IEC 55-5, IEC 664) III 30 ABB CDC0004C005

73 Sensor interface relay CM-SIS Technical data CM-SIS Input circuit Supply voltage L-N AC 0-40 V AC ( %) DC 0-40 V (max V DC) Frequency, AC supply Hz Supply voltage failure bridging time 0 ms min. at 00 % load Current consumption max A at 5 V AC 0.7 A at 30 V AC 0.4 A Inrush current at 5 C ( ms) 33 A Internal input fuse 800 ma slow-acting Measuring circuit L+, L- / I, I Sensor voltage L+ L- 4 V DC ± 3% Sensor current / power max. 0.5 A / W Residual ripple max. 00 mv pp Deviation with load change statical max. ± 0.5 % load change dynamical 0-90 % max..5 % change of the input voltage max. ± 0.5 % Short-circuit protection overcurrent switch-off with automatic restart Overload protection excess temperature and overcurrent switch-off Reset after thermal overload switch-off automatic reset after cooling down Sensor type connection possibilities I, I - or 3-wire connection, NPN or PNP selectable by front-face switch Input resistance approx..5 kq Threshold value for relays R, R U emitter-collector <,3 V (I, I > 8 ma) Maximum switching frequency approx. 0 Hz Output circuit -/4, -/4 Kind of output relays, c/o contact each Operating principle open-circuit principle Rated operating voltage 50 V Maximum switching voltage 50 V AC Rated switching current AC (resistive) 30 V 4 A (IEC ) AC5 (inductive) 30 V 3 A DC (resistive) 4 V 4 A DC3 (inductive) 4 V A Mechanical lifetime 0 x 0 6 switching cycles Electrical lifetime 0. x 0 6 switching cycles Short-circuit proof, n/c contact 6 A fast-acting maximum fuse rating n/o contact 0 A fast-acting Indication of operational states Control U: green LED V: control applied Relay status R R: yellow LED V: threshold value at input I exceeded Relay status R R: yellow LED V: threshold value at input I exceeded General data Efficiency at rated load approx. 84 % (at 30 V AC) Ambient temperature range operation C storage C Dimensions (W x H x D).5 x 78 x 00 mm (0.89 x 3.07 x 3.94 in) Mounting position horizontally Mounting DIN rail Minimum distance to other units left-hand side 0 mm (0.39 in), vertical distance 50 m (.97 in) Electrical connection Wire size x,5 mm ( x 4 AWG) Standards Product standard IEC 55-6, EN Electrical safety IEC(EN) , EN 5078 (VDE 060), EN60950, UL 508, CSA. Galvanic isolation safe isolation between L+,L-, I,I, and L,N,,,4,,,4 ABB 3 CDC0004C005

74 Sensor interface module CM-SIS Technical data CM-SIS Electromagnetic compatibility Interference immunity EN electrostatic discharge (ESD) EN Level 3 (6 / 8 kv) electromagnetic field (HF radiation resistance) EN Level 3 (0 V/m) fast transients (Burst) EN Level 4 (4 kv) powerful impulses (Surge) EN Inst. class 3 ( kv) HF line emission EN Level 3 (0 V) Interference emission EN radiated noise EN 550, class B Input current harmonics no limitation Isolation data Insulation testing.5 kv AC (routine test), 3 kv AC (type test) Degree of pollution Overvoltage category II 3 ABB CDC0004C005

75 ABB Cycle monitor with watchdog function Content Ordering details Technical data Technical diagrams Dimensional drawing Accessories ABB 33 CDC0004C004

76 Cycle monitoring relay with watchdog function CM-WDS Ordering details CDC 5 00 F0004 CM-WDS The cycle monitoring relay CM-WDS (watchdog) observes if a regularly intermittent pulse is applied to its pulse input I. It is, for example, possible to connect the output of a programmable logic controller (plc), which is set and reset regularly (e. g. once each cycle). The connected cycle pulse must be generated by suitable programming of the plc/ipc. Now, the CM-WDS monitors if the cycle time of the plc/ipc program is smaller than the cycle monitoring time setted by means of the front-face selector switch time value (ms). The output relay -/4 of the CM-WDS energizes and the red LED is switched off, if there are minimum 8 successive regular pulses on input I. When the pulse signal stays out or is not regular, the output relay de-energizes and the red LED is illuminated. In case the monitoring time is too short or too long, this can be adjusted by a modified programming of the plc/ips or by modified setting of the monitoring time time value (ms). A fault recognized and stored with the CM-WDS can be reset by an H-impulse (0--transition) on the reset input R(9), so that the cycle monitoring is again released. The reset impulse can be generated by means of a reset button or by suitable programming of the controller (plc/ipc). Setting the lower threshold value of cycle monitoring time F: red LED - cycle error 3 U: green LED - control 4 Wiring diagram 5 Marker label Funktion diagram CM-WDS A/A t Interrogation window I A B C B C R red LED t t /4 / A = Cycle monitor B = Cycle is correct, no cycle error C = Cycle failure : pulse > monitoring window Cycle failure : pulse stays out t = 300 ms t = 60 ms B CDC F0003 Connection diagram CM-WDS A(+) I R A R(9) I(8) A 4 D D(3) (4) 4() () (0) A(0) CDC 5 06 F0003 A/A Rated control I Cycle pulse input R Reset input -/4 Output relay D Protected output (freewheeling diode) Example of application - circuit diagram L+ SPS / IPC O 5.3 A(+) I R A R(9) Reset I(8) A 4 D D(3) (4) 4() () (0) A(0) CDC 5 06 F0003 Application The CM-WDS is designed for the external monitoring of the correct function of programmable logic controllers (plc) and industrial pcs (ipc). L- H H Rated control Pack. unit pieces piece piece CM-WDS 4 V DC SVR R / 0.33 Cycle monitor for monitoring the function of programmable logic controllers or industrial pcs 4 selectable cycle monitoring time ranges from 0.5 to 000 ms 4 V DC supply c/o contact LEDs for status indication 34 ABB CDC0004C004 Technical data...35 Technical diagrams...38 Dimensional drawing...39 Accessories...40

77 Cycle monitoring relay with watchdog function CM-WDS Technical data CM-WDS Input circuit A-A Rated control U S - power consumption A-A 4 V DC - approx. W Tolerance of the rated control U S -30 % % Duty time 00 % Measuring circuit I Monitoring function cycle monitoring Measuring voltage 4 V DC Current consumption at the measuring input approx. 5 ma Setting range of cycle monitoring time selectable: ms, ms, ms, ms Response time approx ms Measuring error within the tolerance 0.5 % Measuring error within the temperature range 0.06 % / C Timing circuit ON-delay approx..-0 s Tripping delay approx. 60 ms Indication of operational states Control U: green LED Output relay de-energized / cycle error F: red LED Output circuit -/4 Kind of output c/o Operating principle (output relay de-energizes if cycle error) Closed-circuit principle Contact material AgCdo Rated voltage (VDE 00, IEC ) 50 V Minimum switching voltage / Minimum switching current Maximum switching voltage 50 V AC, 50 V DC Rated switching current AC (resistive) 30 V 4 A (IEC ) AC5 (inductive) 30 V 3 A DC (resistive) 4 V 4 A DC3 (inductive) 4 V A Mechanical lifetime 0 x 0 6 switching cycles Electrical lifeteime (AC, 30 V, 4 A) 0. x 0 6 switching cycles Short-circuit proof, n/c 0 A fast-acting maximum fuse rating n/o 0 A fast-acting General data Dimensions (W x H x D).5 x 78 x 00 mm (0.89 x 3.07 x 3.94 in) Mounting position any Degree of protection enclosure / terminals IP50 / IP0 Ambient temperature range operation C storage C Mounting DIN rail (EN 500) Electrical connection Wire size fine-strand with wire end ferrule x.5 mm ( x 4 AWG) Standards Product standard IEC 55-6, EN Low Voltage Directive 006/95/EC EMC Directive 004/08/EC Operational reliability (IEC 68--6) 4 g Mechanical shock resistance (IEC 68--6) 6 g Electromagnetic compartibility Interference immunity EN electrostatic discharge (ESD) IEC/EN Level 3 (6 kv / 8 kv) electromagnetic field (HF radiation resistance) IEC/EN Level 3 (0 V/m) fast transients (Burst) IEC/EN Level 3 ( kv / 5 khz) powerful impulses (Surge) IEC/EN Level 3 ( kv L-L) HF line emission IEC/EN Level 3 (0 V) Interference emission EN Isolation data Rated insulation voltage between supply-, control- and output circuit (VDE 00, IEC ) 50 V Rated impulse withstand between all isolated circuits (VDE 00, IEC 664) 4 kv /.-50 µs Test voltage between all isolated circuits.5 kv, 50 Hz, min Pollution degree (VDE 00, IEC 664, IEC 55-5) 3/C Overvoltage category (VDE 00, IEC 664, IEC 55-5) III Environmental tests (IEC ) 4 h cycle, 55 C, 93 % rel. 96 h ABB 35 CDC0004C004

78 Notes 36 ABB CDC0004C004

79 ABB General technical data, Accessories, Current transformers Content General technical data Technical diagrams Dimensional drawings Accessories Ordering data Current transformer... 4 Ordering data... 4 Conversion table CM old R CM new... 4 ABB 37 CDC0004C005

80 Measuring and monitoring relays CM range Technical diagrams Load limit curves CM-S (.5 mm) and CM-E (.5 mm) range AC load (resistive) DC load (resistive) U V CDC 5 94 F005 U V CDC 5 93 F I A I A Derating factor F for inductive AC load Contact lifetime F CDC 5 9 F005 Switching cycles 50 V resistive load CDC 5 48 F cos ϕ Switching current [A] CM-N (45 mm) range AC load (resistive) DC load (resistive) AC voltage [V] resistive load CDC 5 57 F006 AC voltage [V] resistive load CDC 5 58 F006 AC current [A] AC current [A] Derating factor F for inductive AC load Contact lifetime F CDC 5 9 F005 Switching cycles x V AC resistive load CDC 5 56 F cos ϕ Switching current [A] 38 ABB CDC0004C005

81 c d SVC F 077 7, 45 6 b a 86 C5 C mm / PZ 0,8..., Nm lb in 38,5x37 e a c Measuring and monitoring relays CM and C5x Dimensional drawings Dimensional drawings Measuring and monitoring relays CM range Dimensions in mm Insulation monitors for ungrounded supply mains C558.xx CM-S.5 mm CM-N 45 mm C mm CDC 5 04 F0004 CM-E.5 mm SVC F043 for screw mounting C555.0 and C mm CDC 5 05 F0004 Temperature monitoring relays C5x range,5,5 7, 7, 6 86 C50, C5 b mm / PZ 0,8..., Nm lb in 0,5x5 87, 68, 73,5 5 d x 0,5... 4,0 mm² x 0,5...,5 mm² x 0,5...,5 mm² x 0,5...,5 mm² AWG x CDC 5 87 F0005 C50 / C5.5 mm 8,8 C50, C5 a 65 b 36 c 8,6 d 9, e 0,6 8,5x37 9,5 68, x 0,5... 4,0 mm² x 0,5...,5 mm² x 0,5...,5 mm² x 0,5...,5 mm² 0 AWG x CDC 5 88 F0005 a b c d C5/C53 45 mm 8,8 C5, C ,6 05,9 ABB 39 CDC0004C005

82 Measuring and monitoring relays Accessories for CM range Ordering details Accessories 4,5.77 ADP.0 6, , ,5.886 CDC 5 87 F0005 Adapter for screw mounting for type Width in mm ADP.0 ADP.0 CM-S CM-N SVR R000 SVR R000 Pack. unit pieces piece piece 3A MAR CDC 5 86 F0005 Marker label for type Pack. unit pieces MAR.0 CM-S, CM-N SVR R000 piece piece.70, ,5.38 CDC 5 85 F0005 Sealable transparent cover for type Width in mm Pack. unit pieces piece piece 68,5 COV.0 COV.0 CM-S CM-N SVR R000 SVR R000 front-to-back size 07 Sealable cover COV.0 SVC F 080 Sealable cover COV.0 40 ABB CDC0004C005

83 CDC 5 00 F0005 Accessories for measuring and monitoring relays Current transformers CM-CT Ordering details Plug-in current transformers CM-CT Without primary conductor though with foot angle, insulating protective cap and bar fastening screws Primary / rated current from 50 A to 600 A Secondary current of A or 5 A Class Secondary current A Rated / primary current Burden / class Pack. unit pieces piece CM-CT CDC F0005 CM-CT 50/ CM-CT 75/ CM-CT 00/ CM-CT 50/ CM-CT 00/ CM-CT 300/ CM-CT 400/ CM-CT 500/ CM-CT 600/ Secondary current 5 A 50 A 75 A 00 A 50 A 00 A 300 A 400 A 500 A 600 A Rated / primary current VA /.5 VA /.5 VA /.5 VA /.5 VA / 5 VA / 5 VA / 5 VA / 5 VA / Burden / class SVR R000 SVR R00 SVR R00 SVR R300 SVR R400 SVR R00 SVR R00 SVR R300 SVR R400 Pack. unit pieces piece CM-CT with mounted accessories CM-CT 50/5 CM-CT 75/5 CM-CT 00/5 CM-CT 50/5 CM-CT 00/5 CM-CT 300/5 CM-CT 400/5 CM-CT 500/5 CM-CT 600/5 50 A 75 A 00 A 50 A 00 A 300 A 400 A 500 A 600 A VA /.5 VA /.5 VA /.5 VA / 5 VA / 5 VA / 5 VA / 5 VA / 5 VA / SVR R5000 SVR R500 SVR R500 SVR R5300 SVR R5400 SVR R500 SVR R500 SVR R5300 SVR R5400 CDC 5 59 F0b06 CM-CT-A mounted on DIN rail Accessories Description Pack. unit pieces CM-CT-A Snap-on mounting for CM-CT on DIN rail SVR R000 0 piece Operating principle / circuit diagram Dimensional drawing K/P k/s 78, ,5.97 k 6 l a b c d e L/P load l/s CDC 5 00 F a b c d e K-P a b c d e ,5 mm,5 mm 0,5 mm 5,5 mm 30,5 mm 0.4 inch 0.49 inch 0.8 inch.00 inch.0 inch 6, CDC 5 53 F0b06 ABB 4 CDC0004C005

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