PLUS+1 Inverters. Data sheet V1.4

Transcription

1 PLUS1 nverters Data sheet V1.4

2 Data sheet for PLUS1 nverters Versions Version History Table of Versions Date Page Description Version All Complete rework of old document, new format, 1.0 change over to Versions All MxxX1 added , 5, 9 Status update availability 1.2 Remark added, that sensor supply for MxxX1 has a constant value M08 updated after development / M14 deleted , 4, 5 M08 update after release, Legend update page 2/4 1.4 new pages 4/5 was former page 10 2 New words for nominal, maximum, peak current Schwarzmüller nverter welcomes suggestions to improve our documentation. f you have suggestions for improving this document, please contact Schwarzmüller nverter at info@schwarzmuellerinverter.com. 2011, Schwarzmüller nverter Schwarzmüller nverter can accept no responsibility for possible errors in catalogs, brochures and other printed material. Schwarzmüller nverter reserves the right to alter its products without prior notice. This also applies to products already ordered provides that such alterations can be made without affecting agreed specifications. All trademarks in this material are properties of the respective owners. SauerDanfoss,the SauerDanfoss logotype, the SauerDanfoss Sicon, PLUS1 TM, what really matters is inside and KnowHow in Motion TM are trademarks of the SauerDanfoss Group V1.4 June /13

3 Data sheet for PLUS1 nverters Power data Type: M 24/240 24/300 24/400 24/550 Size M03 M04 M06 M08 Nominal voltage [VDC] 24 Voltage range [VDC] ~ Continous current [Arms] 1) ~ Nominal current [Arms] 2) ~ Boost current [Arms] 3) ~ utput voltage [Vrms] 4) 3 x Dimensions [mm] W H D 5) 90/110 90/ / / 120 Weight [kg] 2,8 3,0 3,5 4,1 Power connectors M6 M8 M10 M10 Type: M 48/180 48/300 48/400 48/550 Size M03 M04 M06 M08 Nominal voltage [VDC] 36 or 48 Voltage range [VDC] ~ Continous current [Arms] 1) ~ Nominal current [Arms] 2) ~ Boost current [Arms] 3) ~ utput voltage [Vrms] 4) 3 x or 3 x Dimensions [mm] W H D 5) 90/110 90/ / / 120 Weight [kg] 2,8 3,0 3,5 4,1 Power connectors M6 M8 M10 M10 Type: M 80/80 80/300 80/400 80/650 Size M03 M08 M08 M20 Nominal voltage [VDC] 80 Voltage range [VDC] ~ Continous current [Arms] 1) ~ Nominal current [Arms] 2) ~ Boost current [Arms] 3) ~ utput voltage [Vrms] 4) 3 x Dimensions [mm] W H D 5) 90/ / / Weight [kg] 2,8 4,1 4,1 11,5 Power connectors M6 M10 M10 M10 24 V 3648 V 80V Legend: xx/yyy xx/yyy n pilot production samples available Product under development require for availability 8kHz switching frequency 2) S2 2min 3) for 10 seconds input voltage = nominal voltage 5) plate / fins V1.4 June /13

4 Data sheet for PLUS1 nverters Dimensions Type: M M03 M04 M06 M08 M20 Dimensions [mm] W H Base plate D Heat sink D V1.4 June /13

5 Data sheet for PLUS1 nverters ther characteristics Switching frequency 8kHz standard; adjustable 4, 8, 12, 16 khz Efficiency about 95% at nominal output utput frequency Hz Tolerable supply voltage drop Down to 50% of nominal voltage for max. 50ms. Ambient temperature range 40 C C; 40 F 122 F Maximum heatsink full current 85 C; 185 F Heatsink switch off temperature 85 C; 185 F Relative humidity 100%, condensation is allowed peration signal 2 builtin LEDs (red and green) Signal line connectors AMPSeal 35 pins P protection P67 with membrane EMC / ESD EN (EN / EN / EN / EN ) SAE J CSPR 25 Class1 S7637 / 13 (only for 24V models) S level V Safety of industrial trucks electrical EN 1175 requirements Vibration, broadband random, resonance EN / EN Shock EN Bump EN Cold EN Heat EN Change of temperature EN Damp heat, cyclic EN UL UL583 listed Chemical resistance S V1.4 June /13

6 Data sheet for PLUS1 nverters AMPSEAL 35 pin connector for version MxxS Power supply supply input supply output AN unipolar AN bipolar DUT safety /PWMUT safety/ DUT / PWMUT / DUT / PWMUT / PUT / DUT / PWMUT / Encoder channel A / PU AN bipolar Sensor supply DUT MC / PWMUT MC DUT / PWMUT / DUT / PWMUT / PUT safety / DUT safety / PWMUT safety / Encoder supply Encoder channel B / PU Rheo C1P1 C1P2 C1P3 C1P4 C1P5 C1P6 C1P7 C1P8 C1P9 C1P10 C1P11 C1P12 C1P13 C1P14 C1P15 C1P16 C1P17 C1P18 C1P19 C1P20 C1P21 C1P22 C1P23 C1P24 C1P25 C1P26 C1P27 C1P28 C1P29 C1P30 C1P31 C1P32 C1P33 C1P34 C1P V1.4 June /13

7 Data sheet for PLUS1 nverters AMPSEAL 35 pin connector for version MxxX1 with reduced numbers of s Power supply supply input supply output AN unipolar AN bipolar Not connected Not connected Not connected Not connected Encoder channel A / PU AN bipolar Sensor supply 10V (not programmable) DUT MC / PWMUT MC DUT / PWMUT / Not connected PUT safety / DUT safety / PWMUT safety / Encoder supply Encoder channel B / PU Rheo C1P1 C1P2 C1P3 C1P4 C1P5 C1P6 C1P7 C1P8 C1P9 C1P10 C1P11 C1P12 C1P13 C1P14 C1P15 C1P16 C1P17 C1P18 C1P19 C1P20 C1P21 C1P22 C1P23 C1P24 C1P25 C1P26 C1P27 C1P28 C1P29 C1P30 C1P31 C1P32 C1P33 C1P34 C1P V1.4 June /13

8 Data sheet for PLUS1 nverters nterface Type: M 24/xxx 36 48/xxx 80/xxx Power supply Power supply input for internal power supplies of control circuits nput voltage range [VDC] Supply current nominal voltage [A] 0,24 0,13 0,1 nrush current [A] (<100ms) Power supply and signal ground Connection with minus power supply Digital input with pull down Logic highactive nput resistance [Ω] 18 k 18 k 47 k Lowlevel [V] max. 3,75 3,75 3,75 Highlevel [V] min. 9,0 9,0 9,0 PU Digital input with pull up resistor to 15V Logic lowactive nput resistance [Ω] to 15V 1,1 k 1,1 k 1,1 k Lowlevel [V] max. 3,75 3,75 3,75 Highlevel [V] min. 9,0 9,0 9,0 AN unipolar Analog input unipolar Resolution 12 bit nput resistance [Ω] 120 k Voltage range [V] Recommended resistance range of external 1 k.. 10 k potentiometer [Ω] AN bipolar Analog input bipolar Resolution 12 bit nput resistance [Ω] 120 k Voltage range [V] Recommended resistance range of external 1k.. 10 k potentiometer [Ω] V1.4 June /13

9 nterface Data sheet for PLUS1 nverters Type: M 24/xxx 36 48/xxx 80/xxx supply input Power supply input for s Maximum current [ADC] 8,0 Voltage range Min. input voltage [VDC] 12 supply output Power supply output for s Maximum current [ADC] 8,0 utput voltage supply input DUT Digital output lowsideswitch with free wheeling diode Cathode of free wheeling diode connected to supply output Signal condition Reactions time minimum 1ms, dependent of application SW loop time. Nominal current [A] 2,0 Maximum current [A] 6) 3,0 Resistance to minus power supply [hm] Maximum load resistance [hm] (A higher resistance works, but will be detected as utput PWMUT Digital output lowsideswitch with free wheeling diode Cathode of free wheeling diode connected to supply output Signal condition Programmable PWM signal from 0% to 100% with 10% step. PWM frequency = 100Hz. Nominal current [A] 2,0 Maximum current [A] 6) 3,0 Resistance to minus power supply [hm] Maximum load resistance [hm] (A higher resistance works, but will be detected as utput DUT MC Digital output for main contactor lowsideswitch with free wheeling diode Cathode of free wheeling diode connected to Power supply Signal condition Reactions time minimum 1ms, dependent of application SW loop time. Nominal current [A] 2,0 Maximum current [A] 6) 3,0 Resistance to minus power supply [hm] Maximum load resistance [hm] (A higher resistance works, but will be detected as utput PWMUT MC Digital output lowsideswitch with free wheeling diode Cathode of free wheeling diode connected to Power supply Signal condition Programmable PWM signal from 0% to 100% with 10% step. PWM frequency = 100Hz. Nominal current [A] 2,0 Maximum current [A] 6) 3,0 Resistance to minus power supply [hm] Maximum load resistance [hm] (A higher resistance works, but will be detected as utput V1.4 June /13

10 nterface Data sheet for PLUS1 nverters Type: M 24/xxx 36 48/xxx 80/xxx PUT current controlled output superposed with dither signal lowsideswitch with free wheeling diode Cathode of free wheeling diode connected to supply output Current range [A] 0,04 2,0 Dither signal frequency / amplitude 62,5 Hz / 0 0,25 A Repeat accuracy from unit to unit < ±10mA (for set values 0 to 330 ma) < ±3% (for set values 330 ma to 2A) Switching frequency [Hz] Resistance to minus power supply [hm] Maximum load resistance [hm] (A higher resistance works, but will be detected as utput DUT safety Digital output for safety relevant components e.g. magnetic brake lowsideswitch with additional safety switch in series and free wheeling diode Cathode of free wheeling diode connected to supply output Signal condition Reaction time minimum 1ms, dependent of application SW loop time Nominal current [A] 2,0 Maximum current [A] 6) 3,0 Resistance to minus power supply [hm] Maximum load resistance [hm] (A higher resistance works, but will be detected as utput PUT safety current controlled output for safety relevant components e.g. lower valve superposed with dither signal lowsideswitch with additional safety switch in series and free wheeling diode Cathode of free wheeling diode connected to supply output Current range [A] 0 2,0 Dither signal frequency / amplitude 62,5 Hz / 0 0,25 A Repeat accuracy < ±10mA (for set values 0 to 330 ma) < ±3% (for set values 330 ma to 2A) Switching frequency [Hz] Resistance to minus power supply [hm] Maximum load resistance [hm] (A higher resistance works, but will be detected as utput PWMUT safety Digital output lowsideswitch with free wheeling diode Cathode of free wheeling diode connected to supply output Signal condition Programmable PWM signal from 0% to 100% with 10% step. PWM frequency = 100Hz. Nominal current [A] 2,0 Maximum current [A] 6) 3,0 Resistance to minus power supply [hm] Maximum load resistance [hm] (A higher resistance works, but will be detected as utput V1.4 June /13

11 nterface Data sheet for PLUS1 nverters Type: M 24/xxx 36 48/xxx 80/xxx Encoder supply Power supply for encoder (e.g. sensor bearing) Supply voltage [VDC] 13V ± 10%, Ri = 30 hm ver current, short circuit Current limitation at 0,1 A Encoder channel A / Encoder channel B Square wave signal from encoder with 90 phase shift between channel A and channel B nternal pullupresistors to power supply encoder Pullupresistor [Ω] 1,1 k Maximum frequency [khz] (open collector) 10 Maximum frequency [khz] (pushpull) 50 Lowlevel (maximum) [V] 1,77 Highlevel (minimum) [V] 7,1 Rheo Measurement of an external resistance to minus power supply (e.g. motor temperature sensor) Range of resistance [Ω] k / Serial interface V2.0B Baud rate Maximum 1 Mbps Sensor supply Power supply for external sensors Programmable output voltage [VDC] 5 / 10 / 12 (MxxX1version: Constant value = 10V) Tolerance [%] 5 Maximum output current [A] 0,1 ver current, short circuit Current limitation at 0,1 A 6) For 1 second V1.4 June /13

12 Data sheet for PLUS1 nverters Wiring diagram for version MxxS Controller Connector Type: AMP SEAL 120R Standard functions Alternative functions 1 Power ground 5V or 10V or 12V (defined by parameters) Power Supplies 13V Power supply DUT MC Potentiometer supply AN unipolar 0V... 10V AN bipolar 10V... 0V... 10V AN bipolar 10V... 0V... 10V Power ground / PU / PU key emergency stop PU suitable for encoder inputs parallel to first sensor bearing 13V encoder 0V A B 8 supply input DC 10A 9 supply output DC optional converter supply output 13 DUT safety DUT DUT DUT DUT PUT safety DUT safety PUT DUT V encoder 0V A B Thermistor Power Stage U V W Fuse (optional) V1.4 June /13

13 Data sheet for PLUS1 nverters Wiring diagram for version MxxX1 with reduced numbers of s Controller CAN Transceiver Connector Type: AMP SEAL 120R Standard functions Alternative functions 1 Power ground 10V Power Supplies 13V Power supply DUT MC Potentiometer supply AN unipolar 0V... 10V AN bipolar 10V... 0V... 10V AN bipolar 10V... 0V... 10V Power ground / PU / PU key emergency stop PU suitable for encoder inputs parallel to first sensor bearing 13V encoder 0V A B 8 supply input DC 10A 9 supply output DC optional converter supply output 13 NC 25 DUT NC 26 NC 15 NC 27 DUT safety PUT safety NC V encoder 0V A B Thermistor Power Stage U V W Fuse (optional) V1.4 June /13