Maxim Integrated Products 1

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1 19-1; Rev 0; /00 MAX1 Evaluation Kit General Description The MAX1 evaluation kit (EV kit) demonstrates a highpower, dynamically adjustable notebook CPU power-supply application circuit. The MAX1 DC-DC converter steps down high-voltage batteries and/or AC adapters, generating a precision, low-voltage CPU core V CC rail. The MAX1 EV kit is designed for CPU core applications requiring a voltage-positioned supply. Voltage positioning and a high-dc-accuracy control loop decrease full-load power dissipation and reduce the required number of output capacitors. This fully assembled and tested circuit board provides a digitally adjustable 0.6V to 1.V output voltage from a +V to +4V battery input range. It delivers up to 1A output current. The EV kit operates at 00kHz switching frequency and has superior line-and load-transient response. This EV kit can also be used to evaluate the MAX116 (0.9V to 1.6V output) and the MAX14 (0.9V to.0v output). Quick-PWM is a trademark of Maxim Integrated Products. DESIGNATI QTY C1 C4, C1 C C, C16 DESCRIPTI, V ceramic capacitors (11) Taiyo Yuden TMK4BJ106KM or TDK C4XR1E106M 0µF,.V, 1mΩ low-esr specialty polymer capacitors Panasonic EEFUE0E1R C µF ceramic capacitor (00) C10 1, 6.V XR ceramic capacitor (110) Taiyo Yuden JMKBJ106MN or equivalent C11, C1 0.µF, 16V XR ceramic capacitors (00) Taiyo Yuden EMK1BJ4KG or equivalent C pF ceramic capacitor (00) High Speed, Accuracy, and Efficiency Voltage-Positioned Output Low Output Capacitor Count () Reduces CPU Power Consumption Fast-response Quick-PWM TM Architecture +V to +4V Input Voltage Range Adjustable Output Range (-Bit DAC) MAX116: 0.9V to 1.6V MAX14: 0.9V to.0v MAX1: 0.6V to 1.V 1A Load-Current Capability 00kHz Switching Frequency VGATE Transition-Complete Indicator 4-Pin QSOP Package Low-Profile Components Fully Assembled and Tested Features Ordering Information PART TEMP. RANGE IC PACKAGE MAX1EVKIT 0 C to +0 C 4 QSOP Note: To evaluate the MAX116/MAX14, request a MAX116EEG/MAX14EE free sample with the MAX1EVKIT. DESIGNATI QTY Component List DESCRIPTI C14 1 4pF ceramic capacitor (00) C1 1 1µF, 10V XR ceramic capacitor (00) Taiyo Yuden LMK1BJ10MG or equivalent C1 0 Not installed R1 1 0Ω ±% resistor (106) R, R Ω ± 1W resistors (1) Dale WSL-1-R006F R, R4 1MΩ ±% resistors (00) R kΩ ± resistor (00) R 1 100Ω ±% resistor (00) R, R9, R1 1kΩ ± resistors (00) R10 0 Not installed (00) R kΩ ±% resistor (00) R1 1 00kΩ ± resistor (00) Maxim Integrated Products 1 For free samples and the latest literature, visit or phone For small orders, phone

2 DESIGNATI QTY D1 1 D 1 D 1 L1 1 N1, N4 N, N DESCRIPTI A Schottky diode Central Semiconductor CMSH-40 STM-Microelectronics STPSLU or International Rectifier 10MQ mA Schottky diode Central Semiconductor CMPSH- 1A Schottky diode Motorola MBRS10LT or International Rectifier 10BQ040 or Nihon EC10QS0 0.6µH power inductor Sumida CEP1 #41-T00 or Sumida CDEP14H-0R6 or Panasonic ETQP6F0R6BFA N-channel MOSFETs (-pin SO) International Rectifier IRF11 or International Rectifier IRF11A N-channel MOSFETs (-pin SO) International Rectifier IRF11 or International Rectifier IRF11A or Fairchild FDS64A Quick Start 1) Ensure that the circuit is connected correctly to the supplies and dummy load prior to applying any power. ) Ensure that the shunt is connected at JU1 (SHDN = V CC ). ) Turn on battery power prior to +V bias power; otherwise, the output UVLO timer will time out and the FAULT latch will be set, disabling the regulator until +V power is cycled or shutdown is toggled. 4) Observe the output with the DMM and/or oscilloscope. Look at the LX switching-node and MOSFET gate-drive signals while varying the load current. ) Set switch SW1 per Table 1 to get the desired output voltage. Recommended Equipment +V to +4V, >0W power supply, battery, or notebook AC adapter DC bias power supply, V at 100mA DESIGNATI QTY Component List (continued) DESCRIPTI N 0 Not installed U1 1 MAX1EEG (4-pin QSOP) JU1 -pin headers None Shunts (JU1, JU) SW1 1 DIP- dip switch SW 1 J1 1 None 4 Momentary switch, normally open Digi-Key P006/S Scope-probe connector Berg Electronics JR1-1 Rubber bumpers M SJ-00 or Mouser 1-SJ-00BK or equivalent None 1 MAX116/MAX14/MAX1 PC board None 1 MAX1 EV kit data sheet None 1 MAX116/MAX14/MAX1 data sheet Dummy load capable of sinking 1A Digital multimeter (DMM) 100MHz dual-trace oscilloscope Detailed Description This 1A buck-regulator design is optimized for a 00kHz frequency and output voltage settings around 1.V to 1.6V. At lower output voltages, transient response degrades slightly and efficiency worsens. At V OUT = 1.6V, inductor ripple is approximately 0%, with a resulting pulse-skipping threshold at roughly I LOAD = A with V IN = 1V. Setting the Output Voltage The MAX1 uses an internal -bit DAC as a feedback resistor voltage divider. The output voltage can be digitally set from 0.6V to 1.V, using the D0 D4 inputs (Table 1). Load-Transient Experiment One interesting experiment is to subject the output to large, fast load transients and observe the output with

3 Table 1. MAX1 Output Voltage Adjustment Settings D4 D D D1 D0 OUTPUT VOLTAGE (V) MAX116 MAX14 MAX NO CPU* NO CPU* NO CPU* NO CPU* NO CPU* NO CPU* NO CPU* NO CPU* NO CPU* NO CPU* NO CPU* NO CPU* * In the NO-CPU state, DH and DL are held low. an oscilloscope. This necessitates careful instrumentation of the output, using the supplied scope-probe jack. Accurate measurement of output ripple and load-transient response invariably requires that ground clip leads be completely avoided and that the probe hat be removed to expose the GND shield, so the probe can be plugged directly into the jack. Otherwise, EMI and noise pickup will corrupt the waveforms. Most bench-top electronic loads intended for powersupply testing lack the ability to subject the DC-DC converter to ultra-fast load transients. Emulating the supply current di/dt at the CPU VCORE pins requires at

4 least 10A/µs load transients. One easy method for generating such an abusive load transient is to solder a MOSFET, such as an MTP0 or 1N0, directly across the scope-probe jack. Then drive its gate with a strong pulse generator at a low duty cycle (10%) to minimize heat stress in the MOSFET. Vary the high-level output voltage of the pulse generator to vary the load current. To determine the load current, you might expect to insert a meter in the load path, but this method is prohibited here by the need for low resistance and inductance in the path of the dummy-load MOSFET. There are two easy alternative methods of determining how much load current a particular pulse-generator amplitude is causing. The first and best is to observe the inductor current with a calibrated AC current probe, such as a Tektronix AM0. In the buck topology, the load current is equal to the average value of the inductor current. The second method is to first put on a static dummy load and measure the battery current. Then, connect the MOSFET dummy load at 100% duty momentarily, and adjust the gate-drive signal until the battery current rises to the appropriate level (the MOS- FET load must be well heatsinked for this to work without causing smoke and flames). SUPPLIER PHE FAX Central Semiconductor Dale-Vishay Fairchild International Rectifier Kemet Nihon Semiconductor (Motorola) Panasonic Sanyo STM- Microelectronics Component Suppliers Sumida Taiyo Yuden Table. Jumper JU1 Functions (Shutdown Mode) SHUNT LOCATI SHDN PIN TDK Note: Please indicate that you are using the MAX1, MAX116, or MAX14 when contacting these component suppliers. 4 SHUNT LOCATI to V CC to GND SKIP PIN to V CC to GND Jumper Settings MAX1 OUTPUT MAX1 enabled Shutdown mode, V OUT = 0V Table. Jumper JU Functions (Low-Noise Mode) JUMPER JU JU4, JU JU4 JU, JU JU JU, JU4 SHUNT LOCATI MAX1 OUTPUT Low-noise mode, forced fixed-frequency PWM operation Normal operation, allows automatic PWM/PFM switchover for pulse-skipping at light load, resulting in highest efficiency Table 4. Jumpers JU/JU4/JU Functions (Switching-Frequency Selection) JU, JU4, JU T PIN to REF FREQUENCY (khz) 400 to V CC 00 to GND 0 Floating 00 Note: Don t change the operating frequency without first recalculating component values because the frequency has a significant effect on the peak current-limit level, MOSFET heating, preferred inductor value, PFM/PWM switchover point, output noise, efficiency, and other critical parameters.

5 Table. Jumper JU6 Functions (Fixed/Adjustable Current-Limit Selection) SHUNT LOCATI SYMPTOM POSSIBLE PROBLEM POSSIBLE PROBLEM Circuit won t start when power is applied. ILIM PIN Table 6. Troubleshooting Guide Circuit won t start when RESET is pressed, +V bias supply cycled. On-time pulses are erratic or have unexpected changes in period. Load-transient waveform shows excess ringing. OR LX switching waveform exhibits double-pulsing (pulses separated only by a 400ns min off-time). CURRENT-LIMIT THRESHOLD to V CC 10mV to resistor divider R6/R1. Refer to the Setting the Current Limit section in the MAX1 data sheet for more information. Adjustable between 0mV and 00mV. Power-supply sequencing: +V bias supply was applied first. Output overvoltage due to shorted high-side MOSFET. Output overvoltage due to load recovery overshoot. Transient overload condition. Broken connection, bad MOSFET, or other catastrophic problem. VBATT power source has poor impedance characteristic. Instability due to low-esr ceramic or polymer capacitors placed across fast feedback path (FB-GND). Cycle SHDN Press the RESET button. Replace the MOSFET. Reduce the inductor value, raise the switching frequency, or add more output capacitance. Add more low-esr output capacitors. Troubleshoot the power stage. Are the DH and DL gate-drive signals present? Is the V V REF present? Add a bulk electrolytic bypass capacitor across the bench-top power supply or substitute a real battery. Add parasitic PC board trace resistance between the LX-FB connection and the ceramic capacitor. OR Substitute a different capacitor type (OS-C, tantalum, aluminum electrolytic, and polymer types work well). Excessive EMI, poor efficiency at high input voltages. Poor efficiency at high input voltages, N1/N4 get hot. Gate-drain capacitance of N/N is causing shoot-through cross-conduction. N1/N4 have excessive gate capacitance. Observe the gate-source voltage of N/N during the low-to-high LX node transition (this requires careful instrumentation). Is the gate voltage being pulled above 1.V, causing N/N to turn on? Use a smaller low-side MOSFET or add a BST resistor (R). Use a smaller high-side MOSFET or add more heatsinking.

6 VBATT SHDN SKIP D0 D1 D D D4 REF VCC V TO 4V SW R 1k RESET JU1 VCC R 1MΩ JU R4 1MΩ SW1-A 1 10 SW1-B 9 SW1-C SW1-D 4 V SW1-E 6 C14 4pF C1 0.µF JU 400kHz FLOAT = 00kHz JU4 00kHz JU 0kHz R6 100k R1 00k C11 0.µF VCC VDD R1 0Ω C1 V C V C V C4 V C1 V SHDN SKIP D0 D1 D VCC VDD U1 MAX1 V+ BST DH LX DL 1 R SHORT (PC TRACE) D CMPSH C9 0.1µF VDD C1 1µF 1 4 N 4 N N1 N N D1 1 L1 0.6µH 4 C 0µF.V +V C 0µF.V VBIAS C6 0µF.V C16 0µF.V C 0µF.V C1 OPEN D J1 SCOPE JACK C10 6.V VOUT GND D CS 4 VPS 11 R9 1k R 0.006Ω R Ω D4 CC REF FB R1 1k 4 R10 OPEN C1 1000pF REF R 100Ω 1 VGATE VGATE TDN R11 100k VCC ILIM PGND AGND REF Figure 1. MAX1 EV Kit Schematic 6

7 Figure. MAX1 EV Kit Component Placement Guide Top Silkscreen 1.0" Figure. MAX1 EV Kit PC Board Layout Component Side 1.0" 1.0" 1.0" Figure 4. MAX1 EV Kit PC Board Layout Layers and Figure. MAX1 EV Kit PC Board Layout Solder Side

8 1.0" Figure 6. MAX1 EV Kit Component Placement Guide Solder Side Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are implied. Maxim reserves the right to change the circuitry and specifications without notice at any time. Maxim Integrated Products, 10 San Gabriel Drive, Sunnyvale, CA Maxim Integrated Products Printed USA is a registered trademark of Maxim Integrated Products.

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