PS21867-P. Intellimod Module Dual-In-Line Intelligent Power Module 30 Amperes/600 Volts

Transcription

1 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania (724) Dual-In-Line Intelligent Power Module J A N M C BB P B AA LABEL G F HEATSINK SIDE X E CC CC K K K L Q (2 PLACES) H D Z 0-5 MAX. Z R V S W T T 45.0 U U Y DD TERMINAL CODE 1 UP 8 VVFS 2 VP1 9 WP 3 VUFB 10 VP1 4 VUFS 11 VPC 5 VP 12 VWFB 6 VP1 13 VWFS 7 VVFB 14 VN1 15 VN2 P 29 NC 36 NC 16 CIN 23 U 30 NC 37 NC 17 CFO 24 V 31 NC 38 NC 18 FO 25 W 32 NC 39 NC 19 UN 26 N 33 NC 40 NC 20 VN 27 NC 34 NC 41 NC 21 WN 28 NC 35 NC Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 3.11± ±0.5 Q 0.18±0.01 Dia. 4.5±0.2 Dia. B 1.22± ±0.5 R 0.07± ±0.05 C 0.28± ±0.5 S 0.04± ±0.2 D 2.64± ±0.3 T 0.02 Max. 0.5 Max. E 0.53± ±0.5 U 0.06± ±0.5 F 0.84± ±0.5 V 0.07± ±0.05 G 1.37± ±0.5 W 0.03± ±0.2 H 0.15± ±0.2 X 0.45± ±0.5 J 0.11± ±0.3 Y 0.13 Max Max. K 0.39± ±0.3 Z L 0.79± ±0.3 AA M 0.50± ±1.0 BB N CC P DD 0.07 Max Max. Description: DIP-IPMs are intelligent power modules that integrate power devices, drivers, and protection circuitry in an ultra compact dual-in-line transfer-mold package for use in driving small three phase motors. Use of 5th generation IGBTs, DIP packaging, and application specific HVICs allow the designer to reduce inverter size and overall design time. Features: Compact Packages Single Power Supply Integrated HVICs Direct Connection to CPU Applications: Washing Machines Refrigerators Air Conditioners Small Servo Motors Small Motor Control Ordering Information: is a 600V, 30 Ampere DIP Intelligent Power Module. 1

2 Absolute Maximum Ratings, unless otherwise specified Characteristics Symbol Units Power Device Junction Temperature* T j -20 to 125 C Module Case Operation Temperature (See T f Measurement Point Illustration) T f -20 to 100 C Storage Temperature T stg -40 to 125 C Mounting Torque, M4 Mounting Screws 13 in-lb Module Weight (Typical) 65 Grams Self-protection Supply Voltage Limit (Short Circuit Protection Capability)** V CC(prot.) 400 Volts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate V ISO 2500 Volts *The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150 C (@T f 100 C). However, to ensure safe operation of the DIP-IPM, the average junction temperature should be limited to T j(avg) 125 C (@T f 100 C). **V D = 13.5 ~ 16.5V, Inverter Part,, Non-repetitive, Less than 2µs IGBT Inverter Sector Collector-Emitter Voltage (T f = 25 C) V CES 600 Volts Collector Current (T f = 25 C) ±I C 30 Amperes Peak Collector Current (T f = 25 C, <1ms) ±I CP 60 Amperes Supply Voltage (Applied between P - N) V CC 450 Volts Supply Voltage, Surge (Applied between P - N) V CC(surge) 500 Volts Collector Dissipation (T f = 25 C, per 1 Chip) P C 60.6 Watts Control Sector Supply Voltage (Applied between V P1 -V PC, V N1 -V NC ) V D 20 Volts Supply Voltage (Applied between V UFB -V UFS, V VFB -V VFS, V WFB -V WFS ) V DB 20 Volts Input Voltage (Applied between U P, V P, W P -V PC, U N, V N, W N -V NC ) V IN -0.5 ~ V D 0.5 Volts Fault Output Supply Voltage (Applied between F O -V NC ) V FO -0.5 ~ V D 0.5 Volts Fault Output Current (Sink Current at F O Terminal) I FO 1 ma Current Sensing Input Voltage (Applied between C IN -V NC ) V SC -0.5 ~ V D 0.5 Volts 2

3 Electrical and Mechanical Characteristics, unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector-Emitter Cutoff Current I CES V CE = V CES, 1.0 ma V CE = V CES, 10 ma Diode Forward Voltage V EC, -I C = 30A, V IN = 5V Volts Collector-Emitter Saturation Voltage V CE(sat) I C = 30A,,, V IN = 0V Volts I C = 30A,,, V IN = 0V Volts Inductive Load Switching Times t on µs t rr,, 0.30 µs t C(on) I C = 30A,, V IN = 5 0V, µs t off Inductive Load (Upper-Lower Arm) µs t C(off) µs T f Measurement Point IGBT CHIP DIP-IPM CONTROL TERMINALS GROOVE Al BOARD 18mm 13.5mm P U V W N POWER TERMINALS FWDi CHIP TEMPERATURE MEASUREMENT POINT (INSIDE THE Al BOARD) TEMPERATURE MEASUREMENT POINT (INSIDE THE Al BOARD) 3

4 Electrical and Mechanical Characteristics, unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Supply Voltage V D Applied between V P1 -V PC, V N1 -V NC Volts V DB Applied between V UFB -V UFS, Volts V VFB -V VFS, V WFB -V WFS Circuit Current I D, V IN = 5V, 5.00 ma Total of V P1 -V PC, V N1 -V NC, V IN = 0V, 7.00 ma Total of V P1 -V PC, V N1 -V NC, V IN = 5V, 0.40 ma V UFB -V UFS, V VFB -V VFS, V WFB -V WFS, V IN = 0V, 0.55 ma V UFB -V UFS, V VFB -V VFS, V WFB -V WFS Fault Output Voltage V FOH V SC = 0V, F O Circuit: 10kΩ to 5V Pull-up 4.9 Volts V FOL V SC = 1V, I FO = 1mA 0.95 Volts Input Current I IN V IN = 5V ma Short-Circuit Trip Level* V SC(ref), V D = 15V Volts Supply Circuit Undervoltage UV DBt Trip Level, T j 125 C Volts Protection UV DBr Reset Level, T j 125 C Volts UV Dt Trip Level, T j 125 C Volts UV Dr Reset Level, T j 125 C Volts Fault Output Pulse Width** t FO C FO = 22nF ms ON Threshold Voltage V th(on) Applied between U P, V P, W P -V PC, Volts OFF Threshold Voltage V th(off) U N, V N, W N -V NC Volts Thermal Characteristics Characteristic Symbol Condition Min. Typ. Max. Units Junction to Fin R th(j-f)q IGBT Part (Per 1/6 Module) 1.65 C/Watt Thermal Resistance R th(j-f)d FWDi Part (Per 1/6 Module) 3.00 C/Watt * Short-Circuit protection is functioning only at the lower arms. Please select the value of the external shunt resistor such that the SC trip level is less than 51A. **Fault signal is asserted when the lower arm short circuit or control supply under-voltage protective functions operate. The fault output pulse-width t FO depends on the capacitance value of C FO according to the following approximate equation: C FO = (12.2 x 10-6 ) x t FO {F}. 4

5 Recommended Conditions for Use Characteristic Symbol Condition Min. Typ. Value Units Supply Voltage V CC Applied between P-N Terminals Volts Control Supply Voltage V D Applied between V P1 -V PC, V N1 -V NC Volts V DB Applied between V UFB -V UFS, Volts V VFB -V VFS, V WFB -V WFS Control Supply Variation ΔV D, ΔV DB -1 1 V/µs PWM Input Frequency f PWM T f 100 C, T j 125 C 5 khz Allowable rms Current* I O, V D = 15V, f C = 5kHz, 18.9 Arms PF = 0.8, Sinusoidal, T j 125 C, T f 100 C, V D = 15V, f C = 15kHz, 11.6 Arms PF = 0.8, Sinusoidal, T j 125 C, T f 100 C Minimum Input Pulse Width** P WIN ON / OFF 300 ns V NC Variation V NC Between V NC -N (Including Surge) Volts Arm Shoot-through Blocking Time t DEAD For Each Input Signal, T f < µs * The allowable rms current value depends on the actual application conditions. **The input pulse width less than P WIN might make no response. COLLECTOR-EMITTER SATURATION VOLTAGE, V CE(sat), (VOLTS) COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS V IN = 5V COLLECTOR CURRENT, I C, (AMPERES) EMITTER-COLLECTOR VOLTAGE, V EC, (VOLTS) FREE-WHEEL DIODE FORWARD CHARACTERISTICS V IN = 0V EMITTER CURRENT, I E, (AMPERES) 60 REVERSE RECOVERY CURRENT, I rr, (AMPERES) REVERSE RECOVERY CHARACTERISTICS EMITTER CURRENT, I E, (AMPERES) REVERSE RECOVERY CHARACTERISTICS SWITCHING LOSS (ON) VS. COLLECTOR CURRENT SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT REVERSE RECOVERY TIME, t rr, (ns) 10 3 SWITCHING LOSS, E SW(on), (mj/pulse) 10 0 SWITCHING LOSS, E SW(off), (mj/pulse) EMITTER CURRENT, I E, (AMPERES) COLLECTOR CURRENT, I C, (AMPERES) COLLECTOR CURRENT, I C, (AMPERES) 5

6 DIP-IPM Application Circuit (Shown Pins Up) 15V 3.3 to 5V R SF C SF R 2 x 3 R 3 W N R SHUNT V N U N INPUT SIGNAL CONDITIONING N C 5 x 3 C 4 C 3 F O C FO C IN V NC V N1 FAULT LOGIC UV PROT. V CC LVIC OVER CURRENT PROTECTION V WFS CONTROLLER R 1 R 2 C 1 D 1 C 5 C 1 V WFB V PC V P1 W P V VFS V VFB V CC HVIC INPUT CONDITION LEVEL SHIFT UV PROT. W V MOTOR R 1 R 2 D 1 C 5 V P1 V P V UFS V CC HVIC INPUT CONDITION LEVEL SHIFT UV PROT. C 1 V UFB U AC LINE R 1 R 2 This symbol indicates connection to ground plane. D 1 C 5 V P1 U P V CC HVIC INPUT CONDITION LEVEL SHIFT UV PROT. P C 7 C 6 Component Selection: Dsgn. Typ. Value Description D 1 1A, 600V Boot strap supply diode Ultra fast recovery C uF, 50V Boot strap supply reservoir Electrolytic, long life, low Impedance, 105 C (Note 5) uF, 50V Local decoupling/high frequency noise filters Multilayer ceramic (Note 8) C uF, 50V Control power supply filter Electrolytic, long life, low Impedance, 105 C C 4 22nF, 50V Fault lock-out timing capacitor Multilayer ceramic (Note 4) C 5 100pF, 50V Optional input signal noise filter Multilayer ceramic (Note 1) C uF, 450V Main DC bus filter capacitor Electrolytic, long life, high ripple current, 105 C C uF, 450V Surge voltage suppression capacitor Polyester/Polypropylene film (Note 9) C SF 1000pF, 50V Short circuit detection filter capacitor Multilayer Ceramic (Note 6, Note 7) R SF 1.8k ohm Short circuit detection filter resistor (Note 6, Note 7) R SHUNT mohm Current sensing resistor - Non-inductive, temperature stable, tight tolerance (Note 10) R 1 10 ohm Boot strap supply inrush limiting resistor (Note 5) R ohm Optional control input noise filter (Note 1, Note 2) R 3 10k ohm Fault output signal pull-up resistor (Note 3) Notes: 1) To prevent input signal oscillations minimize wiring length to controller (~2cm). Additional RC filtering (C5 etc.) may be required. If filtering is added be careful to maintain proper dead time. See application notes for details. 2) Internal HVIC provides high voltage level shifting allowing direct connection of all six driving signals to the controller. 3) F O output is an open collector type. Pull up resistor (R3) should be adjusted to current sink capability of the module. 4) C4 sets the fault output duration and lock-out time. C4 12.2E -6 x t FO, 22nF gives ~1.8ms 5) Boot strap supply component values must be adjusted depending on the PWM frequency and technique. 6) Wiring length associated with R SHUNT, R SF, C SF must be minimized to avoid improper operation of the SC function. 7) R SF, C SF set short-circuit protection trip time. Recommend time constant is 1.5us-2.0us. See application notes. 8) Local decoupling/high frequency filter capacitors must be connected as close as possible to the modules pins. 9) The length of the DC link wiring between C6, C7, the DIP s P terminal and the shunt must be minimized to prevent excessive transient voltages. In particular C7 should be mounted as close to the DIP as possible. 10) Use high quality, tight tolorance current sensing resistor. Connect resistor as close as possible to the DIP s N terminal. Be careful to check for proper power rating. See application notes for calculation of resistance value. 6