CERTIFICATE OF CONFORMANCE

Transcription

1 CERTIFICATE OF CONFORMANCE This is to confirm that Honeywell Airports Business have verified Tinned Copper Braided Screened Primary Cable supplied by PT Jembo Cable Company Tbk (Indonesia) for airfield lighting applications. Parameter Description Application Airfield Lighting Cable Description Underground Primary Cable for Airport Lighting Circuits Type FAA-L-824 Standards FAA AC 150/5345-7E Type Tinned Copper Wire Braided Working Voltage 5KV Test Voltage 35KV DC (15min) Conductor 7 Stranded Insulation Thickness 2.53 Screen Covering >80 Sheath Thickness 1.68 Overall Dia Conductor Resistance C Min Insulation Resistance *C Screen Resistance *C Partial Discharge 1.2 Service temp -40*C to +85*C Min Bending Radius 148 a) Round Stranded Tinned Copper Conductor b) Semi Conducting Compound (Extruded) c) XLPE Insulation Construction d) Semi Conducting Tape (Helically Applied) e) Tinned Copper Wire Braided f) Separation Tape g) PE-Outer Sheath (BlacK) Properties Abrasion, Oil, UV & Deicer Resistant Halogen Free Based on technical details provided and independent test reports, these cables are compliant with requirements for usage with Honeywell Single Lamp Control & Monitoring system. This Certificate of Conformity is valid only if the material and performance specification of the supplied cable is as above and per test reports attached. Date: May 30, 2018 Authorized Signatory

2 Schedule of Technical Data I/N : DTSXC7PE001006MC AIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1 x 6 ² 5 kv Ref. Spec : FAA Spec for L-824, AC 150/5345-7E Round Stranded Tinned Copper Conductor Extruded Semi-conductive Conductor Screen Tinned Copper Wire Braided Metallic Screen Helically Overlapped Polyester Tape Extruded XLPE Insulation Helically Overlapped Semi-conductive Tape Insulation Screen Extruded PE Outer Sheath ( Black Colour ) Cable Construction 1 Conductor : Round stranded tinned copper wire Number of wire : 7 Appr. Outer Diameter : Conductor Screen : Extruded Semi-conductive Nom. thickness : Insulation : Extruded XLPE Min. Average Thickness : 2.3 Min. Point Thickness : Insulation Screen : Helically Overlapped Semi-conductive Tape 5 Metallic screen : Tinned copper wire braided Covering : 80 6 Core Wrapping : Helically Overlapped Polyester Tape 7 Outer Sheath : Extruded PE ( Black Colour ) Min. Average Thickness : 1.6 Min. Point Thickness : 1.08 Outer Diameter : Cable Marking : JEMBO CABLE SXC7Pe 1 x 6 ² 5 kv "Year" Minimum bending radius : 148 Electrical Characteristic 1 Max. DC Conductor Resistance at 20 C : 3.08 Ohm/km 2 Max. DC Screen Resistance at 20 C : 5 Ohm/km 3 AC Dielectric Strength at 12.5 kv/ 5 min : No Break Down Shall Occur 4 Min. Insulation resistance : 4000 Meg.Ohm.km 5 Max. Current Rating in Ground at 30ºC : 95 A 6 Short Circuit Current at, 1 sec. : 0.85 ka 0.5 sec. : 1.20 ka 0.3 sec : 1.56 ka 0.1 sec : 2.69 ka Packing 1 Type of Packing : Wooden Drum 2 Standard Length : 1000 m 3 Dimension of Drum : 960 x Net Weight : 185 kg 5 Gross Weight : 254 kg

3 Certificate No /DBBPAK REPORT OF -i^ - - I -. I ' SUGOFIBMDQ Jl. Arteri Tol Cibitung No. 1, Cibitung Bekasi 17520, Indonesia Phone/Facs: / The sample was submited by client with the following identification: CLIENT JEMBO CABLE COMPANY Tbk, PT. ADDRESS JL. PAJAJARAN KEL GANDASARI, KEC. JATIUWUNG, TANGERANG INDONESIA TYPE & SIZE OF CABLE AIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 25 kv MERK/BRAND REFERENCE STANDARD JEMBO CABLE - ICEAT /NEMA WC ASTM D412 - ICEAS /NEMAWC74 - ICEAT IEC ASTM D AC No: 150/5345-7F - ASTM D IEC ASTM D 792 DRUM NUMBER DATE AND PLACE OF 1NTERVENSION TEST REQUIRED SAMPLING PROCEDURE QUALITY RESULT CONCLUSION October 3'"- 11th, 2017 at JEMBO CABLE COMPANY Tbk, PT. Jl. Pajajaran Kel. Gandasari, Kec. Jatiuwung, Tangerang Indonesia and October 17-20, 2017 at Sentra Teknologi Polimer (STP) BPPT, Gedung 460 Kawasan Puspitek Serpong, Muncul, Setu, Kota Tangerang Selatan, Banten Construction and Dimension Test Electrical Test Non Electrical Test Sample were drawn by JEMBO CABLE COMPANY Tbk, PT. The above sample had been tested under our presence for Testing with following results See attached sheets Test results of Airfield Lighting Primary Cable SXC7Pe 1x6 2 5 kv was conformed to the standard requirements The Attachment available is an integral part of this certificate. This test result (s) related to the sample (s) submitted only and the report / certificate cannot be reproduced in any way, except in full context and with the prior approval in writing from Sucofindo Laboratory. This Certificate/report is issued under our General Terms and Conditions, copy of which is available upon request or may be accessed at SBU Laboi CBT Fandi SC I-2007A

4 20C Attachment Page 1 of 10 SUCQFfl^OQ Phone/Facs: / Jl. Arteri Tol Cibitung No. 1, Cibitung Bekasi 17520, Indonesia jiim.cbt@sucofindo.co.id REPORT OF TESTING NO " TEST ITEM UNIT TEST- RESULT STANDARD REQUIREMENT Visual Visual Good Good II 2.1 Construction and Dimension Test Conductor Conductor shape Round stranded Round stranded Number of wire n 7 Min. 7 Outer diameter Avg Approx Conductor Screen Conductor shield thickness Avg Norn XLPE Insulation Nominal thickness Avg Nom Tinned Copper Braided wire earth screen Number of wire Outer Sheath Nominal thickness Avg Nom. 1.6 Outer diameter Avg Approx Ill Electrical Test 3.1 Resistance of conductor at 20 C Q/km 2.90 Max Rresistance of insulation at 20 C M.Q.km Min Partial discharge test at 4 kv pc 1.2 Max High voltage test at 12.5 kv for 5 minutes No Breakdown No Breakdown Resistance of tinned copper 3.5 braided wire earth screen at Q/km 4.55 Max. 5 jf SCI-2007P

5 Atachment Page 2 of 10 SUCOFINOO Issuing Office- Phone/Facs: / Jl. Arteri Tol Cibitung No. 1, Cibitung Bekasi 17520, Indonesia REPORT OF TESTING NO TEST ITEM UNIT TEST RESULT STANDARD.REQUIREMENT IV Non Electrical Test Mechanical test of XLPE insulation Before ageing Tensile strength MPa Min Elongation at break Min After ageing in air oven without conductor Temperature c Duration h Tensile strength Value after ageing MPa Not Applicable Percentage Min Elongation at break Value after ageing Not Applicable Percentage Min Mechanical test of HDPE outer sheath Before ageing Tensile strength MPa Min Elongation break Min After ageing in air oven without conductor Temperature Duration c h SCI-2007P

6 Page 3 of 10 SUCOFINDO Phone/Facs: / Jl. Arteri Tol Cibitung No. 1, Cibitung Bekasi 17520, Indonesia REPORT OF TESTING NO TEST ITEM UNIT TESTRESULT STANDARD;REQUIREMENT Tensilestrength Valueafterageing MPa Percentage Min Elongationatbreak Valueafterageing Percentage Min HeatdistortionofXLPE insulationfor1 hour Diameterofinsulation Finaloutsidediameterafter heating Temperature C Load gr Thicknessbeforeheating Thicknessafterheating Maximumdistortion 2.3 Max Heatdeformationofouter sheathfor1 hour Temperature C Load gr Thicknessbeforeheating Thicknessafterheating Maximumdeformation 18.1 Max.jS^@~^\ UCOBNOO SC! P

7 Page 4 of 10 BUCOFIIMQQ Phone/Facs: / Jl. ArteriTol Cibitung No. 1. Cibitung Bekasi Indonesia REPORT OF TESTING NO TEST ITEM UNIT TESTRESULT STANDARDREQUIREMENT 4.5 Hotcreeptestforinsulation Airtemperature C Timeunderload minutes Elongation underload Max. 175 Permanentelongation 0.4 Max EnvironmetalStress Cracking ResistanceTest Testing Duration h TestingTemperature C Chemical Detergent1-volume Detergent1-volume SampleCondition AfterTesting Defect0/10* Defect0/10* NoDiscoloration NoDiscoloration *)NoDefectOccuredonallsamples(10piece s) OnSampleSurface OnSampleScrape@@1-.. )!

8 Page 5 of 10!S!30k. SUCOFINDO Issuing Ofice: Phone/Facs: / Jl. Arteri Tol Cibitung No. 1, Cibitung Bekasi 17520, Indonesia ATTACHMENT OF SC P

9 Page 6 of 10 ^flkmhjb* 5UCORNDQ Issuing Office. Phone/Facs: / Jl. Arteri Tol Cibitung No. I, Cibitung Bekasi 17520, Indonesia ATTACHMENT OF CERTIFICATE CONDUCTOR SCREEN AIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 2 5 kv HIGH VOLTAGE TEST AIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 2 5 kv SC I-2007P

10 Page 7 of 10 MimgEgHE SUCOFINDO Phone/Facs: / Jl. Arteri Tol Cibitung No. 1, Cibitung Bekasi Indonesia ATTACHMENT OF CERTIFICATE PARTIAL DISCHARGE TEST AIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 2 5 kv RESISTANCE OF TIN COPPER WIRE TEST AIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 2 5 kv SC I P

11 Page I of 10 SUCOFINDO Phone/Facs: / Jl. Arteri Tol Cibitung No. 1. Cibitung Bekasi 17520, Indonesia ATTACHMENT OF CERTIFICATE HEAT DISTORTION TEST FOR INSULATION AIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 2 5 kv HEAT DEFORMATION TEST FOR SHEATH AIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 2 5 kv SC I-2007P

12 Page! of 10 SUCOFBNQO Phone/Facs: / Jl. Arteri Tol Cibitung No. I. Cibitung Bekasi 17520, Indonesia ATTACHMENT OF CERTIFICATE HOT CREEP TEST FOR INSULATION AIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 2 5 kv AGEING TEST AIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 2 5 kv

13 To Certificate No 32122/DBBPAK Page 10 of 10 wesssr SUCOFINDO Phone/Facs / Jl Arten Tol Cibitung No. 1. Cibitung Bekasi 17520, Indonesia ' id ATTACHMENT OF CERTIFICATE TENSILE TEST AIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 25 kv CRACKING TEST AIRFIELD LIGHTING PRIMARY CABLE SXC7Pe 1x6 2 5 kv S C I P