Pilot Operated Proportional DC Valve Series D*1FB. Pilot Operated Proportional DC Valve Series D*1FB. D*1FBR and D*1FBZ

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1 Ctlogue HY11-35/UK Chrcteristics Series D*1F Ctlogue HY11-35/UK Regenertive nd Hyrid Function Series D*1F he pilot operted proportionl directionl vlves D*1F re ville in 4 sizes: D31F - NG1 (CEO 5) D41F - NG16 (CEO 7) D91F - NG25 (CEO 8) D111F - NG32 (CEO he vlves re ville with nd without onord electronics (OE). D*1F OE 3 he digitl onord electronics is situted in roust D91F OE Stndrd D*1F OE 3 metl housing, which llows the usge under rough environmentl conditions. he nominl vlues re fctory set. he cle connection to seril RS232 interfce is ville s ccessory. D*1F for externl electronics he prmeters cn e sved, chnged nd duplicted in comintion with the digitl power mplifier WD-4. he vlve prmeters cn e edited with the common roxd softwre for oth versions. he D*1F vlves work with rometric feedck of the min stge to the pressure reducing pilot vlve. he pilot control pressure of 25 r llows high flow rtes t mximum stility. he innovtive integrted regenertive function into the - line (optionl) llows energy sving circuits for differentil cylinders. he hyrid version cn e switched etween regenertive mode nd stndrd mode t ny time. Vlves with explosion proof solenoids EEx me ll see ctlogue HY Downlod: - see Literture D91F OE -regenertion D*1FR OE Hyrid D*1FZ OE echnicl Fetures rogressive flow chrcteristics for sensitive djustment of flow rte High flow cpcity Digitl onord electronics optionl Centre position monitoring optionl Energy sving -regenertion optionl Switchle hyrid version optionl Further literture out the opportunities of energy svings nd more functionl detils of the integrted regenertion is ville on request. D*1FR nd D*1FZ Regenertive vlve D*1FR Hyrid vlve D*1FZ D*1FR (regenertive vlve) Cylinder extending D*1FZ (hyrid vlve) Cylinder extending regenertive mode (high speed) X Y X Y Cylinder extending stndrd mode (high force) rmetrizing connection Mnul override Min connector (lwys on -side of min stge) Qump Q Regenertion Qump Q Regenertion Q ump Flow rte in % of nominl flow X Y Size spool ort (R-vlve) - (hyrid) - (hyrid) D41FR/Z 31/32 1 % 5 % 1 % 5 % 45 % 2 % D91FR/Z 31/32 1 % 5 % 1 % 5 % 5 % 25 % D111FR/Z 31/32 1 % 5 % 1 % 5 % 5 % 2 % D31F: For size NG1 plese refer solution with sndwich- nd dptor pltes " / L / H / H1-1666L" in chpter rker Hnnifin Corportion 3-35 rker Hnnifin Corportion

2 Ctlogue HY11-35/UK Ordering Series D*1F Ctlogue HY11-35/UK Ordering Series D*1F OE D*1F D*1F OE D 1 F D 1 F Directionl control vlve Size NG6 pilot Dynmics stndrd Function Flow ilot connection Sel Solenoid description (other voltge on request) Vlve options series (not required for ordering) 3 Nominl size Vlve options Nominl size Vlve options 3 3 NG1 / CEO 5 4 NG16 / CEO 7 9 NG25 / CEO 8 11 NG32 / CEO 1 E1 E Stndrd Spool type Q = Q /2 Q = Q /2 R31 R32 roportionl control NEW: Regenertive function 2) Spool type NEW: 2) 3) Hyrid function Spool type Z31 Z32 Spool position Electronic options Stndrd for spool type, E, R 8 9) Monitor switch Hyrid vlve 24 V L 8) normlly closed for spool type Z Electronic options W 6) EN J 6) 7) D4-2 "Deutsch" J K N V Solenoid voltge 24 V/1,1 12 V/2,5 Sel NR FM Directionl control vlve Size NG6 pilot 3 NG1 / CEO 5 4 NG16 / CEO 7 9 NG25 / CEO 8 11 NG32 / CEO 1 Stndrd Spool type Overlp 1 %, electr. normlized E1 E Q = Q /2 Q = Q /2 roportionl control Regenertive function 2) Spool type Overlp 1 %, electr. normlized R31 R32 Onord electronics Function 2) 3) Hyrid function Spool type Overlp 1 %, electr. normlized Z31 Z32 Flow Spool position Sel Commnd signl Option Commnd signl 7) Vlve options N V Function series (not required for ordering) Sel NR FM ilot connection Connection 6) F 9)...±1 V...+1 V > E G 8)...±2 m...+2 m > E M 8) 9)...±1 V...+1 V > E S m m > E 8) 9)...±1 W5 V m Stndrd for spool type, E, R 8 112) Monitor switch Hyrid vlve 24V L normlly closed for spool type Z...+1 V > E m > - Flow [l/min] t Dp = 5 r per metering edge D31 D41 D91 D ) 5) C 75 5) 13 4) 5) D 9 5) E ) 5) F 2 - H 4 L 1 With enlrged connections Ø 32 mm. 2) For regenertive nd hyrid function t D31F (NG plese refer solutions with sndwich - nd dptor pltes " / L / H / H1-1666L" in chpter 12. D31F spool type: R31 R ) Not for D31F. 4) Not for spool type 31 und 32. 5) Not for regenertive nd hyrid function. 6) lese order plugs seprtely. See ccessories. 7) Not for hyrid function. 8) See pge "regenertive nd hyrid function" (not for D31F). 9) Not for D111FZ*. Monitor switch for hyrid vlves: code 8 includes options of code L (24 V normlly closed) C E K Inlet Drin 1 Internl Externl 2 Externl Externl 4 Internl Internl 5 Externl Internl Flow [l/min] t Dp = 5 r per metering edge D31 D41 D91 D ) 5) C 75 5) 13 4) 5) D 9 5) E ) 5) F 2 - H 4 L 1 rmetrizing cle OE RS232, item no With enlrged connections Ø 32 mm. 2) For regenertive nd hyrid function t D31F (NG plese refer solutions with sndwich - nd dptor pltes " / L / H / H1-1666L" in chpter 12. D31F spool type: R31, R ) Not for D31F. 4) Not for spool type 31 und 32. 5) Not for regenertive nd hyrid function. 6) lese order plugs sepertely, see ccessories. 7) For 1 solenoid...+1 V respectively m. 8) Not for spool position E nd K. 9) F, M potentiometer supply, W5 commnd chnnel & potentiometer supply. See pge "regenertive nd hyrid function" (not for D31F). 1 Not for D111FZ*. 12) Monitor switch for hyrid vlves: code 8 includes options of code L (24 V normlly closed) C E K Inlet Drin 1 Internl Externl 2 Externl Externl 4 Internl Internl 5 Externl Internl 3-36 rker Hnnifin Corportion 3-37 rker Hnnifin Corportion

3 Ctlogue HY11-35/UK echnicl Dt Series D*1F Ctlogue HY11-35/UK echnicl Dt / Chrcteristic Curves Series D*1F Generl ilot operted DC vlve ctution roportionl solenoid Size NG1 (CEO 5) NG16 (CEO 7) NG25 (CEO 8) NG32 (CEO Mounting interfce DIN 2434 / ISO 441 / CEO R121 / NF Mounting position unrestricted mient temperture [ C] MF D vlue [yers] 75 Weight (OE) [kg] 8.6 (9.3) 11.9 (12.6) 2.4 ( (68.7) Virtion resistnce [g] 1 Sinus Hz cc. IEC Rndom noise Hz cc. IEC Shock cc. IEC > 3.8 m = enle on (cc. to NMUR NE43) 3 Hydrulic Differentil input mx. 3 Mx. operting pressure [r] ilot drin internl:,,, X 35;, Y 185 [r] ilot drin externl:,,,, X 35; Y 185 Fluid Hydrulic oil ccording to DIN , other on request Fluid temperture [ C] (NR: ) Viscosity permitted [cst] / [mm 2 /s] recommended [cst] / [mm 2 /s] Filtrtion ISO 446 (1999); 18/16/13 Nominl flow t Dp=5 r per control edge 2) [l/min] 75/9/12 13/2 25/4 1 Lekge t 1 r [ml/min] Overlp with OE [%] electriclly normlized t 1 (see flow chrcteristics) ilot supply pressure [r] [r] [r] min. 3 (+ /Y pressure) mx. 35 optiml dynmics t 5 ilot flow t 1 r [l/min] <.5 <1.2 <1.2 <1.2 ilot flow, step response [l/min] Sttic / Dynmic Step response t 1 % step [ms] Hysteresis [%] <5 Electricl chrcteristics Duty rtio [%] 1 ED; CUION: Coil temperture up to 15 C possile rotection clss Stndrd (s per EN ) I65 in ccordnce with EN 6529 D4-2 "Deutsch" I69K (with correctly mounted plug-in connector) Solenoid K J Supply voltge [V] Current consumption [] Resistnce [Ohm] Solenoid connection Connector s per EN (code W), D4-2 "Deutsch" connector (code J). Solenoid identifiction s per ISO Wiring min. [mm²] 3x1.5 (WG 16) overll rid shield Wiring lenght mx. [m] 5 If vlves with onord electronics re used in sfety-relted prts of control systems, in cse the sfety function is requested, the vlve electronics voltge supply is to e switched off y suitle switching element with sufficient reliility. 2) Flow rte for different p per control edge: Q x = Q Nom. p x p Nom. Electricl chrcteristics (D*1F OE) Duty rtio [%] 1 ED; CUION: coil temperture up to 15 C possile rotection clss I65 in ccordnce with EN 6529 (with correctly mounted plug-in connector) Supply voltge/ripple DC [V] , ripple < 5 % eff., surge free Current consumption mx. [] 2. re fusing medium lg [] 2.5 Input signl voltge s F, M, W5 G [V] [V] , ripple <.1 % eff., surge free, Ri = 1 kohm , ripple <.1 % eff., surge free, Ri = 2 Ohm s S & W5 current s F, M G & S W5 [m] Chnnel recll signl djustment rnges Min [%]...5 Mx [%] Rmp [s] , ripple <.1 % eff., surge free, Ri = 2 Ohm < 3.6 m = enle off, [V] 3 for terminl D nd E ginst E (terminl G) [V] 11 for terminl D nd E ginst V (terminl ) [V] 3 for terminl 4 nd 5 ginst E (terminl E) [V] 11 for terminl 4 nd 5 ginst V (terminl 2) [V]...2.5: off / 5...3: on / Ri = 1 kohm Interfce RS 232, prmetrizing connection 5pole EMC EN , EN Centrl connection s F, M G & S W5 6 + E cc. to EN E cc. to EN Wiring min. s F, M G & S W5 [mm²] [mm²] 7 x 1. (WG16) overll rid shield 11 x 1. (WG16) overll rid shield Wiring length mx. 5 Electricl chrcteristics hyrid option Duty rtio [%] 1 ED; CUION: Coil temperture up to 15 C possile rotection clss I 65 in ccordnce with EN 6529 (with correctly mounted plug-in connector) D41 D91 D111 Supply voltge [V] olernce supply voltge [%] ±1 ±1 ±1 Current consumption [] ower consumption [W] Solenoid connection Connector s per EN Wiring min. [mm²] 3 x 1.5 recommended Wiring length mx. [m] 5 recommended With electricl connections the protective conductor (E W) must e connected ccording to the relevnt regultions. D*1F /E Flow chrcteristics t p = 5 r per metering edge Spool code E1/2 Spool code 31/32* Commnd signl [%] ll chrcteristic curves mesured with HL46 t 5 C. Flow [% of nominl flow] Flow [% of nominl flow] Commnd signl [%] 3-38 rker Hnnifin Corportion 3-39 rker Hnnifin Corportion

4 Ctlogue HY11-35/UK Chrcteristic Curves Series D*1F Ctlogue HY11-35/UK Monitor Switch Series D*1F D*1F /E OE Flow chrcteristics (Electriclly set to opening point 1 %) t p = 5 r per metering edge Spool code E1/2 Spool code 31/32 Flow [% of nominl flow] Flow [% of nominl flow] Commnd signl [%] Commnd signl [%] Monitor switch M12x1 pin ssignment 1 + Supply V 2 output (normlly closed) 3 V 4 output (normlly closed) 5 Erth ground Signl Output (pin 4) Output (pin 2) neutrl closed closed open closed closed open he neutrl position is monitored. he signl chnges fter less thn 1 % of the spool stroke. D*1F R/Z (regenertive nd hyrid) D41F R/Z Spool code R/Z31/32 Flow [% of nominl flow] Flow [% of nominl flow] (R*, Z*) - (R*) 5% 4 4% % Commnd signl [%] D41F R/Z OE Spool code R/Z31/32 (electriclly set to opening point 1 %) (R*, Z*) - (R*) - 5% 4% 2 1-2% Commnd signl [%] ll chrcteristic curves mesured with HL46 t 5 C. Flow direction depending on ordering code. D91F R/Z Spool code R/Z31/32 Flow [% of nominl flow] Flow [% of nominl flow] Commnd signl [%] D91F R/Z OE Spool code R/Z31/32 -, - 5% (R/Z*) Commnd signl [%] 25% -, - 5% (R/Z*) 25% Electricl monitor switch rotection clss I65 in ccordnce with EN 6529 (with correctly mounted plug-in connector) mient temperture [ C] -7 Supply voltge/ripple [V] , ripple < 1 % eff. Current consumption without lod [m] < 3 Mx. output current per chnnel, ohmic [m] 4 Min. output lod per chnnel, ohmic [kohm] 1 Mx. output drop t.2 [V] < 1.1 Mx. output drop t.4 [V] < 1.6 EMC EN61-6-2, EN Mx. tol. mient field strength [/m] 12 Min. distnce to next C solenoid [m].1 Interfce 4+E cc. IEC (M12) Wiring min. [mm²] 5 x.5 (WG 2) overll rid shield Wiring lenght mx. [m] rker Hnnifin Corportion 3-41 rker Hnnifin Corportion

5 Ctlogue HY11-35/UK lock Digrms Series D*1F Ctlogue HY11-35/UK Interfce rogrm Series D*1F F, M 6 + E cc. to EN G, S 6 + E cc. to EN roxd interfce progrm he roxd softwre permits comfortle prmeter setting for the module electronics. Vi the clerly rrnged entry msk the prmeters cn e noticed nd modified. Storge of complete prmeter sets is possile s well s printout or record s text file for further documenttion. Stored prmeter sets my e loded nytime nd trnsmitted to other vlves. Inside the electronics nonvoltile memory stores the dt with the option for reclling or modifiction. 3 he prmetrizing cle my e ordered under item 3 he C softwre cn e downloded free of chrge t see pge Support". Fetures Comfortle editing of ll prmeters Depiction nd documenttion of prmeter sets Storge nd loding of optimized prmeter djustments Executle with ll ctul Windows operting systems from Windows 95 upwrds lin communiction etween C nd electronics vi seril interfce RS-232 no W E cc. to EN rker Hnnifin Corportion 3-43 rker Hnnifin Corportion

6 Ctlogue HY11-35/UK ilot Flow Series D*1F Ctlogue HY11-35/UK Series D*1F ilot oil inlet (supply) nd outlet (drin) D31F open, closed ilot oil Inlet Drin C internl externl internl externl externl externl internl internl x y C )( )( 3 D31F/E D31FR 3 D41F/E D41FR D41FZ Regenertive nd hyrid function with dditionl plte "H1-1666L / H / / L", see chpter 12. X Y X 1/16"NF Surfce finish C M6 DIN96 1/16 NF 1/16"NF C 1/16"NF C 1/16"NF D41F K385 4x M6x Nm NR: SK-D31F FM: SK-D31F-V ( drwn offset) D91F/E D91FR D91FZ ( drwn offset) D111F/E D111FR D111FZ Surfce finish K32 2x M6x55 4x M1x Nm 63 Nm NR: SK-D41F FM: SK-D41F-V 3-44 rker Hnnifin Corportion 3-45 rker Hnnifin Corportion

7 Ctlogue HY11-35/UK Series D*1F Ctlogue HY11-35/UK Series D*1F D91F Dimension with D4-2 "Deutsch" Connector Surfce finish K36 6x M12x75 18 Nm NR: SK-D91F FM: SK-D91F-V D111F Surfce finish K386 6x M2x9 517 Nm NR: SK-D111F FM: SK-D111F-V 3-46 rker Hnnifin Corportion 3-47 rker Hnnifin Corportion

8 Ctlogue HY11-35/UK Series D*1F OE Ctlogue HY11-35/UK Series D*1F OE D31F OE D91F OE 3 3 Regenertive nd hyrid function with dditionl plte "H1-1666L / H / / L", see chpter 12. Surfce finish Surfce finish K385 4x M6x Nm NR: SK-D31F FM: SK-D31F-V K36 6x M12x75 18 Nm NR: SK-D91F FM: SK-D91F-V D41F OE D111F OE Surfce finish K32 2x M6x55 4x M1x Nm 63 Nm NR: SK-D41F FM: SK-D41F-V Surfce finish K386 6x M2x9 517 Nm NR: SK-D111F FM: SK-D111F-V 3-48 rker Hnnifin Corportion 3-49 rker Hnnifin Corportion