Girard Systems RV Awnings Products Girard Link System: Motors and Controls (G-LINK)

Transcription

1 Girard Systems RV Awnings Products Girard Link System: Motors and Controls (G-LINK) MANUAL Owners Operation, Adjustment, Repair and Installation Rev Calle Avanzado, San Clemente, CA (949) Fax (949)

2 Girard Systems- Warranty and Freight Procedures Return Policy Authorization must be obtained from Girard prior to the return of any merchandise for repair, replacement or DCedit. The purchaser should obtain a "Return Goods Authorization" (RGA) number for tracing and warranty claim purposes. All freight for return merchandise shall be prepaid by the purchaser. If claiming defective parts, freight incurred will be reimbursed to the purchaser. Girard will not reimburse expedited freight charges. To obtain RGA #, contact Girard Systems / Warranty Returns Department@ Monday thru Friday 7:00am to 5:00pm PS. T. The RGA# must be printed clearly on the package being returned, and on accompanying packing slip or documents. This will expedite the claims process. Girard products are built to specific customer requirements. Therefore, new merchandise being returned is subject to prior authorization. If merchandise can be re-stocked, a twenty (20) % fee will apply against any DCedit due, Custom ordered powder-coated items, painted items; special order fabric and anodized parts are not returnable. Warranty Parts and Labor Claims Authorization for reimbursement of any repairs or parts must be obtained from Girard prior to any work performed or parts returned. An RGA#, as explained above will allow for tracking of labor claims and returned parts for DCedit. Girard may not require the return of some warranted parts. This will be determined when calling for RGA #. Labor claims are processed according to labor hour guidelines and flat rate compensation based upon particular labor functions. In order to process any labor claim, a copy of a repair order supporting the claim must be provided. The repair order must include a desdciption of labor function, labor rate per hour, any returned parts claimed, and the RGA#. Replacement parts will be sent via ground delivery at no charge to the purchaser. If warranty parts need to be expedited, the purchaser will assume that cost. If warranty parts require DCedit in lieu of replacement, DCedit will be issued to the original purchaser of the parts in the amount of the original purchase. In most cases, warranty and returned goods DCedits will be processed and dispersed within thirty (30) days of receiving claim paperwork or returned parts. Freight Damage Procedure NOTE: 5 days for concealed damage inspection upon receipt. In the event of shortage or damage to a shipment, and or shipment has been received and accepted. Inspect the shipment and report the loss directly to the freight carrier and then to Girard Systems. If possible, take a photograph of the damage. Do not discard any packaging material. When necessary, replacement products may need to be ordered depending upon the extent of the damage or loss. Once the shipment has been received and accepted, it is the recipient's responsibility to the file a claim with the carrier if the shipment is refused, the freight carrier will return it to Girard. Please contact Girard immediately for replacements. In the event of shortage in packing, a claim must be submitted to Girard within ten (10) days of receipt of merchandise. 2

3 APPLICABLE PRODUCTS G-1500 G-2000 NOVA G-2085 G-5000 G-5100 WARRANTY DURATION ALUMINUM HOUSING FRAME GIRARD SYSTEMS Girard Systems RV PRODUCTS WARRANTY UPDATE Effective March 1, 2009 LIMITED LIFETIME* *Limited Lifetime warranty is applicable to the original owner and it is applicable to the Main Housing. Girard Systems warrants the Main Housing Frame to be free of defects in materials and workmanship under normal use. It is not applicable to the arms, interior and/or attachment components. The painted finish is warranted for five (5) years and is only applicable to Girard Systems factory powder coated finishes (Black or White). Girard Systems does not warrant any OEM/Aftermarket custom paint or finish modifications. The Painted finish is subject to normal fading and void if proper maintenance and care has not been taken. PARTS ELECTRONICS FABRIC LABOR FREIGHT FIVE (5) YEARS FIVE (5) YEARS FIVE (5) YEARS ONE (1) YEAR ONE (1) YEAR PARTS/ELECTRONICS/FABRICS REPLACED UNDER A PRODUCT WARRANTY CLAIM WILL CONTINUE TO BE WARRANTED BY GIRARD SYSTEMS FOR THE REMAINING TIME OF THE ORIGINAL PRODUCT WARRANTY. PURCHASED REPLACEMENT PARTS/ELECTRONICS/FABRICS WILL HAVE A ONE YEAR (1) REPLACEMENT WARRANTY AND A NINETY (90) DAY LABOR AND FREIGHT WARRANTY. ALL OTHER WARRANTY TERMS, CONDITIONS AND PROCEDURES ARE THE SAME AS STATED IN GIRARD SYSTEMS PRODUCT MANUALS. 3

4 WARRANTY Girard Systems offers a Limited Lifetime Warranty for its G-2000 Automatic Lateral Arm Awning System, NOVA, G-1500 Door and Window Awning System (the "Awning") by which Girard Systems warrants that its Awning will be free from defects in materials and workmanship under the normal use for which it was designed for as long as you (the original owner) own it. If you are not the original owner, the Warranty will expire five (5) years from the original date of purchase. In addition, the Warranty as to certain components of the Awning (specifically the fabric, motor and Electronics) is five (5) years from the original date of purchase regardless of whether you are the original purchaser or not. While this Warranty is in effect and following written notification to Girard Systems, Girard Systems, at no cost to you, shall repair or replace the Awning or any part thereof which is under Warranty and which fails to function as represented either because of a product defect or following normal wear and tear. However, this Warranty shall not apply and Girard Systems shall not be responsible to repair or replace the Awning or any part thereof because of damage caused by misuse or neglect of the Awning or by failure to adhere to the written operating and installation instructions. This warranty shall not apply to any Awning which has been altered or repaired by anyone other than Girard Systems or by its authorized service representatives. Girard Systems does not warrant that the Awning meets the requirements of any laws or regulations of any county, state, municipality or other jurisdiction and you assume all risks and liability whatsoever resulting from the use thereof. EXCEPT AS SPECIFICALLY PROVIDED HEREIN, GIRARD SYSTEMS MAKES NO WARRANTY OR REPRESENTATION, PROMISE OR GUARANTEE, EITHER EXPRESS OR IMPLIED, WITH RESPECT TO ITS AUTOMATIC LATERAL ARM AWNING SYSTEM, INCLUDING ITS QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. NO ONE, OTHERTHAN THE PRESIDENT OF GIRARD SYSTEMS, IS AUTHORIZED TO MAKE ANY MODIFICATION ORADDITION TO THIS WARRANTY. IN NO EVENT SHALL GIRARD SYSTEMS BE LIABLE FOR ANY DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL DAMAGES ARISING OUT OFTHE USE OF OR IN ABILITYTO USE THE AWNING SYSTEM. IN NO EVENT SHALL GIRARD SYSTEMS' AGGREGATE LIABILITY HEREUNDER, IF ANY, EXCEED THE COST OF REPAIR OR REPLACEMENT OF THE AWNING SYSTEM. CAUTIONS: Girard Systems awnings may be operated in light wind and rain conditions, however, when periods of heavy rain and/or wind are expected or you leave the awning unattended, the awning should be closed. Damage caused by wind and rain is not covered by warranty. All awnings must also be closed prior to moving the vehicle for any reason. As an extra safety precaution a visual check that the awning is fully closed is required. Damage caused by failure to comply with these instructions is not covered by warranty. 4

5 TABLE OF CONTENTS ELECTRONIC CONTROLS MANUAL Overview. 6 System Motors Control Modules.. 8 Model GC 136 (Motor Control 1M) 9 Model GC 228A and B (Autovalance Controls) 11 Model GC 74-DC (DC Motor Control) Model GC 732 G (DC Motor Control) 17 Model GC 135M (Remote Motion Sensor) 20 Model GC 779G (Remote Motion Sensor). 22 Model GC 135-I (Remote Retract All) 26 Model GC 135IRL (Remote Ignition Retract-Lockout)) 28 Model GC 116I (Remote Anemometer). 31 Model GC 104DC (Dry Contact Control Module). 33 Model GC 104, GC 105A, GC 106, GC 107 (Remote Controls) 36 Model GC 229-1C, GC 230-2C (Remote Wall Switches).. 38 Battery Replacement 40 5

6 ELECTRONIC CONTROLS MANUAL Overview The Girard Link System brings to RV user new control technology that was designed to eliminate unnecessary wiring of controls and utilize wireless RF linking to save space, reduce weight and facilitate installation. Some examples of this are: 1. The function of insuring firm closure of the awning is achieved using a Magnetic Sensor with RF remote control rather than a wired in Current Limiting box. 2. The wired Anemometer is replaced with an RF remote unit that will retract up to 20 awnings without any wiring and without the need of special units designed to share a single anemometer with more than two awnings. 3. The automatic retraction of awnings does not require a connection between the ignition circuits and the awnings motor control but is also achieved with no wiring using a single additional RF link. The system consists of several modules that perform specific functions and communicate with each other by transmitting or receiving radio (RF) signals. SYSTEM MOTORS Two types of motors are provided with the G-Link System 1. Standard Motors with manual override 2. Receiver (Radio) motors The Standard Motors require a motor control module to operate with a Remote Control, while the Receivers Motors have a built in Receiver and do not require a motor control module. The variety of motors is used in Girard Systems awnings and we give here a list of the most commonly used units. DC-12V MOTORS RPM AMPS 97DM35DS DM35DS DM45DS

7 STANDARD RPM AMPS 97DM35S DM35S DM35S DM45S DM45S DM45S DM59S DM59S DM59S STANDARD W/MO RPM AMPS 97DM45M DM45M DM45M DM59M DM59M DM59M REMOTE MOTORS RPM AMPS 97DM35R DM35R DM45R DM59R DM59R DM59R REMOTE MTRS W/MO RPM AMPS 97DM45RM DM45RM DM45RM DM59RM DM59RM DM59RM

8 CONTROL MODULES Model Function Radio Part # 1. GC 136 AC Motor Control Receiver 98GC GC228A Dual AC Motor Control (*) Receiver 98GC228A 3. GC22AB Auto-Valence Control (*) N/A 98GC228B 4. GC 74DC DC Motor Control (*) Receiver 98GC74DC 5. GC732G DC Motor Control Receiver 98GC GC 135M Remote Motion Sensor (*) Transmitter 98GC135M 7. GC779G Remote Motion Sensor Transmitter 98GC74DC 8. GC 135I Remote Retract All Transmitter 98GC135-I 9. GC135IRL Ignition Retract Lock Out Transmitter 98GC135M 10. GC 116I Remote Anemometer Transmitter 98GC116I 11. GC 104DC Remote Dry Contact Control Transmitter 98GC GC 104 Remote Control 1C Transmitter 98GC GC105A Remote Control 5C Transmitter 98GC105A 14. GC 106 Remote Control 9C Transmitter 98GC GC 107 Remote Control 15C Transmitter 98GC GC 229 Remote Switch 1C Transmitter 98GC GC 230 Remote Switch 2C Transmitter 98GC230 Note: (*) This model is discontinued. 8

9 AC Motor Control 1M Model GC 136 (Receiver) The model GC136 Girard Control is a single awning control unit that can be remotely operated with a Girard Remote Control. The GC136 may be programmed simultaneously with up to 20 Remote Controls or other remote units. If an additional unit is programmed it will replace the last unit programmed and the previous 19 units will remain unchanged. The Remote Control will operate the receiver from a distance of more than 500ft in open air and more than 100ft in the presence of obstructions. The RF transmission frequency is MHZ. The Awning may be operated directly from the GC136 using the UP/STOP/DOWN buttons (Fig. 1). The direction of travel of the motor can be reversed without the need of changing the wiring connections using the Reverse switch available on the unit (Fig. 2). The GC136 can operate in either Continuous or Step modes (see Program Setup section): a. In Continuous mode a single press of the button on the Unit or the Remote Control will cause the Awning to move in the chosen direction until it reaches the closed or fully extended position unless the Stop button is pressed. b. In Step mode a single press will cause a small step in the chosen direction, but if the button is not released within 2 seconds the movement will become continuous as desdcibed above. Fig. 1 Fig. 2 9

10 Programming steps for Manual Remote Control NOTE: Before starting this procedure the Receiver must be without power (OFF) for at least 10 seconds. During the programming function the interval between each step required must be less than 10 seconds 1. Programming the GC136 to a Remote a. Turn on the power to the GC136 b. Press the program button (Fig. 2) using a paper clip or other small tool: the Green LED will start blinking c. Press STOP (Fig. 1): The Green LED will stop blinking and stay on solid d. Press the UP button on the REMOTE (Control or Unit): The Green LED will turn off. 2. Cancel one Remote from the GC136 a. Turn on the power to the GC136 b. Press the program button (Fig. 2) using a paper clip or other small tool: the Green LED will start blinking c. Press STOP (Fig. 1): The Green LED will stop blinking and stay on solid d. Press the DOWN button on the REMOTE (Unit): The Green LED will turn off. 3. Delete all of the Remotes from the GC136 a. Turn on power to GC136 b. Verify which Button of the GC136 functions as DOWN button (Opens the Awning) c. Press simultaneously the STOP and DOWN button of the GC136 for at least 6 seconds: The Green LED will first turn on solid and then blink a few times. When the Green LED turns off the operation is completed. 4. Program Continuous or Step mode of operation a. Turn on power to GC136 b. Verify which Button of the GC136 functions as UP button (Closes the Awning) c. Press simultaneously the STOP and UP button of the GC136 for at least 6 seconds: The Green LED will first turn on solid and then blink a few times. When the Green LED turns off the operation is completed. NOTE: TO reset to previous mode of operation repeat the three steps above. Specifications Power: 110VAC / 60Hz AC Input: White = Neutral / Black = Line / Green = Earth To the Motor: White = Neutral / Red = Direction 1 / Black = Direction 2 / Green = Earth Ambient T: F Installation To install the GC136 select a suitable indoor location then: 1. Install a 110VAC outlet box to plug in the unit 2. Bring the Awning s Motor wires to this location and make the connections to the GC136 wires in a Junction box or by other means in accordance to NEC requirements 3. Mount the GC136 on the wall using the sdcew and tape provided with the unit. 10

11 Auto-Valance Controls Model GC228A and Model GC 228B (Receiver) The model GC228A Girard Control is a dual channel awning control for the Auto-Valance and the Light control unit that can be remotely operated with a Girard Remote Control. The GC228A may be programmed simultaneously with up to 20 Remote Controls or other remote units. If an additional unit is programmed it will replace the last unit programmed and the previous 19 units will remain unchanged. The Remote Control will operate the receiver from a distance of more than 500ft in open air and more than 100ft in the presence of obstructions. The RF transmission frequency is MHZ. The Awning may be operated directly from the GC228A using the UP/STOP/DOWN buttons (Fig. 1). The GC228A can operate in either Continuous or Step modes (see Program Setup section): a. In Continuous mode a single press of the button on the Unit or the Remote Control will cause the Awning to move in the chosen direction until it reaches the closed or fully extended position unless the Stop button is pressed. b. In Step mode a single press will cause a small step in the chosen direction, but if the button is not released within 2 seconds the movement will become continuous as desdcibed above. Fig. 1 Fig. 2 Programming steps NOTE: Before starting this procedure the Receiver must be without power (OFF) for at least 10 seconds. During the programming function the interval between each step required must be less than 10 seconds 11

12 Only one channel must be programmed at the time and repeat the same steps with the second channel. 1. Programming the GC228A to a Remote a. Remove the front cover to access the programming button. b. Turn on the power to the GC228A c. Press the program button (Fig. 2) using a paper clip or other small tool: the Green LED will start blinking d. Press STOP (Fig. 1): The Green LED will stop blinking and stay on solid. e. Press the UP button on the REMOTE (Control or Unit): The Green LED will turn off. 2. Cancel one Remote from the GC228A a. Remove the front cover to access to the programming button. b. Turn on the power to the GC228A c. Press the program button (Fig. 4) using a paper clip or other small tool: the Green LED will start blinking d. Press STOP (Fig. 3): The Green LED will stop blinking and stay on solid e. Press the DOWN button on the REMOTE (Unit): The Green LED will turn off. 3. Delete all Remotes from the GC228A a. Remove the front cover to access to the programming button. b. Turn on power to GC228A c. Press simultaneously the STOP and DOWN button of the channel that you want delete for at least 6 seconds: The Green LED will first turn on solid and then blink a few times. When the Green LED turns off the operation is completed. 4. Program Continuous or Step mode of operation a. Turn on power to GC228A b. Verify which Button of the GC228A functions as UP button (Closes the Awning) c. Press simultaneously the STOP and UP button of the GC228A for at least 6 seconds: The Green LED will first turn on solid and then blink a few times. When the Green LED turns off the operation is completed. NOTE: TO reset to previous mode of operation repeat the three steps above. Specifications Power: 110VAC / 60Hz AC Input: White = Neutral / Black = Line / Green = Earth To the Motor: White = Neutral / Red = Direction 1 / Black = Direction 2 / Green = Earth Ambient T: F Installation 12

13 Fig. 3 To install the GC228A select an appropriate indoor or outdoor location. The unit should be mounted on a panel or wall. Cut a 2.5 X 2.5 hole in the panel or wall and bring to this location the wiring cables of the Awnings Motors and the 110VAC supply wires. To install: 1. Remove the snap on decorative front panel 2. Strip ¼ of insulation from all wires 3. Loosen the retaining sdcew and insert each wire in the proper location on the edge connector as shown in Fig Firmly tighten each retaining sdcew using a small sdcewdriver 5. Mount the unit on the wall or panel using the sdcews provided 6. Replace the decorative panel on the front The model GC228B is the interface between the GC228A and the Girard Auto-Valance System enabling the remote control of the DC Motor (Valance) and the LED lights of the system The Auto-Valance system may be controlled manually (Fig. 1) from the GC228A using the left switch bank to control the Valance motor (Up, Stop and Down) and the right bank to control the LED lights (Up/Off, Stop/Off and Down/On) Fig. 1 The GC228A may also be programmed to two separate channels of the Remote Control for wireless operation. Installation 13

14 To install the GC228A select an appropriate indoor or outdoor location. The unit should be mounted on a panel or wall. Cut a 2.5 X 2.5 hole in the panel or wall and bring to this location wiring cables for: The Auto-Valance Motor and LED lights 110VAC supply wires 12VDC supply wires 1. Install the GC228A: a. Remove the snap on decorative front panel b. Strip ¼ of insulation from all wires c. Loosen the retaining sdcew and insert each wire in the proper location on the edge connector as shown in Fig. 3 d. Firmly tighten each retaining sdcew using a small sdcewdriver e. Mount the unit on the wall or panel using the sdcews provided f. Replace the decorative panel on the front 2. Connect the AC input wires of the GC228B to the outputs of the GC228A (Fig.2) 3. Connect the Auto-Valance and LED Lights connections to the respective DC outputs of the GC228B 4. Connect the 110VAC power to the GC228A and the 12VDC supply wires to the GC228B LED Lights Valance Motor AC Inputs DC Connections 110VAC 12VDC 14

15 DC Motor Control Model GC 74DC-F (Receiver) The GC 74DC-F Motor Control is used to control DC motors with Current requirements up to 12A. The unit operates with all G-Link control and is housed in a small box with side flanges for ease of installation. All connections are made with wires that can be terminated with the 12V connectors without the need for a junction box. The wires consist of: A set of two wires (Blue and Brown) for connecting the DC motor A set of two wires (Black [-] and Red [+]) for connecting the 12 VDC power source The additional single wire (Black) is the RF receiver antenna and may be either left loose or attached to a surface using tape. The GC-74DC-F must be installed on a fuse protected circuit (no more than 10A). To install: 1. Select a convenient location inside the vehicle 2. Bring the 12VDC power and DC motor wires to this location 3. Connect the power to the input wires (Red = +12VDC, Black = -12VDC) 4. Connect the motor wires (Blue and Brown) to the motor. 5. Test operation using the switch: If the rotation of the awning is not in the desired direction switch the Blue and Brown wires to the motor Note: The switch CANNOT be used for the UP or DOWN function outlined in the programming instructions. 15

16 Programming steps for Manual Remote Control NOTE: Before starting this procedure the Receiver must be without power (OFF) for at least 10 seconds. During the programming function the interval between each step required must be less than 10 seconds 1. Programming the GC 74DC-F to a Remote a. Turn on the power to the GC 74DC-F: a soft beep will be emitted by the RF receiver in the unit. b. Press twice the P2 button on the back of the Remote (A beep will be emitted by the RF receiver with each press) c. Press the UP on the Remote Control, verify that the motor is turning in the correct direction. If the motor turns in the opposite direction, repeat a. and b. and finish the process by pressing the DOWN button. 2. Programming the GC 74DC-F to an additional Remote a. Don t turn off the power to the GC 74DC-F (If you do you will delete the previous remote!) b. Press twice the P2 button on the back of the first Remote (A beep will be emitted by the RF receiver with each press) c. Press once the P2 button on the back of the additional Remote (A beep will be emitted by the RF receiver) d. Press the UP or DOWN button on the Remote to verify that the unit is programmed 3. Cancel all Remotes a. Turn on the power to the GC 74DC-F: a soft beep will be emitted by the RF receiver in the unit. b. Press the P2 button on the back of the Remote (A beep will be emitted by the RF receiver with each press) c. Press once the STOP button of the Remote d. Press the P2 button of the Remote. Three beeps will be emitted by the RF receiver. 4. Program Continuous or Step mode of operation a. Turn on power to GC 74DC-F b. Press the P2 button on the Remote c. Press the UP button of the GC 74DC-F. d. Press the P2 button on the Remote. 16

17 DC Motor Control (with optional LED Controller) Model GC 732G (Receiver) Figure 1 The GC 732G Motor Controls is used to control DC motors with Current requirements up to 10A. The unit operates with all G-Link controls and is housed in a small box and the unit comes with a mounting bracket. See Picture 1. All connections are made with wires that can be terminated with the 12V Molex connectors without the need for a junction box. The wires consist of: 8 pin Connector for the two wires (Blue and Brown) for connecting the DC motor(see Picture 2 Below) 4 pin Connector for the two wires (Black [-] and Red [+]) for connecting the 12 VDC power source (see Picture 2 Below). The white wire on the side is the RF receiver antenna and may be either left loose or attached to a surface using tape. Picture 2 17

18 Note: This Unit has an optional connector to control Led Light (On/Off) for the Awning. (See picture 4). To open the controller box and have access to the connector grasp and squeeze the lid along the top and bottom edges. In order to control the optional LED s there is a special Hand Held Remote Control, the part number is: 98GC1029 (Five Channels). The GC-732G must be installed on a fuse protected circuit (15A). To install: 1. Select a convenient location inside the vehicle 2. Bring the 12VDC power and DC motor wires to this location 3. Connect the power to the input wires (Red = +12VDC, Black = -12VDC) 4. Connect the motor wires (Blue and Brown) to the motor using quick connectors. 5. Test operation using the IN and OUT red switches: If the rotation of the awning is not in the desired direction move the black Reverse Switch to the opposite direction (See picture 3). Picture 3 Picture 4 18

19 Programming steps for Manual Remote Control NOTE: Before starting this procedure the Receiver must be without power (OFF) for at least 10 seconds. During the programming function the interval between each step required must be less than 10 seconds 1. Programming the GC 732G to a Transmitter (Remote) a. Turn on the power to the GC 732G: The unit will start beeping for least 5 seconds. b. Press the Programming button for a least 3 seconds. See picture 1. (Red LED will turn on after 3 seconds, see picture 2). c. Press any button of the Remote Control (The LED will start blinking for about 5 seconds), verify that the motor is turning in the correct direction. If the motor does not turn in the correct direction, move the Reverse Switch to the other location (See picture 3). 2. Cancel all Remotes from the GC 732G (Note: Remotes can t be cancelled individually) a. Turn on the power to the GC 732G b. Press the programming button for a least 5 second the Red LED will turn on and will turn off. c. Press any button of the remote to make sure it is cancelled 3. Additional function a. In order to work properly this unit has a built in a volt detector, so if the voltage of the vehicle is under 12 volts and the user try to move the awning the unit will emit 2 beeping sounds and stop the awning until the voltage goes to 12 Volts or more. 4. Program 98GC1029(Five Channels) to the GC732G follow step 1, to cancel follow step 2 Note: The 98GC1029 (Five Channels) is special remote with LED s control function. See picture 5 below. Picture 5 19

20 Remote Motion Sensor Model GC 135M (Transmitter) The model GC 135M Motion Sensor is used to sense the movement of the Lead Rail of an awning caused by wind that could result in damage to the system. It consists of a main enclosure that incorporates the electronic components and a small magnet with a mounting bracket (see above). The enclosure is mounted on the Lead Rail making sure that the top is oriented as shown on the back of the unit. The magnet is mounted on the back housing of the cassette facing directly the main enclosure of the GC 135M so that when retracted it is in close proximity to its upper edge. The sensing element consists of an inertia switch activated by a weighted lever. The position of the brass cylinder weight can be adjusted to indcease or dedcease the sensitivity: moving the weight closer to the pivot point by rotating the retaining nut will dedcease the sensitivity and vice versa (Fig 1). Fig.1 When the inertia switch closes the RF transmitter will emit a retract all signal and the awnings paired with the RF transmitter will retract. 20

21 The unit operates on a 3V DC2032 battery with a life of over two years and the operating condition of the unit should be checked periodically by pushing upward on the extended Lead Rail and letting it drop to verify that the system is working properly. A drop of 8 to 10 should cause the retraction the Lead Rail. The GC 135-M may also be purchased configured to operate from a 12VDC power source. To prevent discharging the battery due to accelerations caused by travel while the awning is closed, the transmitter is turned off when placed in the proximity of the magnet mounted inside the cassette. The three Dip Switches of the GC 135-M determine its mode of operation. The diagram in Fig. 2. Shows the Dip Switches set as 1-ON / 2-ON / 3-OFF (The white square shows the position of the switch!). The proper settings for the GC 135-S are as shown in Fig. 2. The function of switch 1 is to turn on the power to the transmitter and this is shipped in the off position to preserve the battery state. Power will be applied after installation during the programming step. ON Programming steps Fig. 2 NOTE: Before starting this procedure the Receiver must be without power (OFF) for at least 10 seconds. During the programming function the interval between each step required must be less than 10 seconds. The Motion Sensor can only be programmed to a REMOTE that is already programmed to the Receiver. To Program GC135M to a GC-136 Receiver a) Turn on the GC-136 and the GC135M(Leave them on if already on) b) Press the PROGRAM button on the GC-136 (the LED will start blinking) c) Press the STOP button on the GC-136 (The LED will be on solid) d) Press the UP button on the GC135M e) Extend awing using a Manual Remote Control and press again the UP button on the GC135M to verify that the unit is working properly (the awning should Retract) To Program GC135M to a Remote Motor or to GC74DC-F a) Program first the Remote Control to the Remote Motor or the GC74DC-F (See Remote Control programming instructions) b) Turn on the Motor (or GC74DC-F) (you will hear a faint beep from the RF receiver) c) Turn on the GC135M. d) Press TWICE the P2 button on the back of the programmed Remote Control e) Press ONCE the SETUP button on the GC135M (A beep will be emitted by the RF receiver with each press). f) Extend awing using a Manual Remote Control and press again the UP button on the GC135M to verify that the unit is working properly (the awning should Retract) 21

22 Remote Motion Sensor Part No. 98GC779G ( Transmitter) The Remote Motion Sensor is designed to prevent structural damage to an awning when it is subjected to high stress induced by wind or other causes: In the past this was done using an Anemometer that measured the wind speed and made the awning retract if the speed was greater than a preset value (Typically 18 mph). The Remote Motion Sensor measures directly the movement of the awning using an accelerometer and it will send a retract signal to the awning when the acceleration exceeds a preset value for longer than 3 seconds. To install and program this unit open the housing by removing the four sdcews that retain the lid. The preset value that triggers the retract signal may be changed using the black dial located on the front of the Printed Circuit Board. This dial (See Picture 1) changes the sensitivity in 9 steps: Level 1 results in the maximum sensitivity and will cause retraction with the least motion while level 9 will require a large acceleration. When level 0 (zero) is chosen the unit is turned off. The Remote Motion Sensor is shipped with a factory preset value (level 3) that will operate with reasonable sensitivity. 22

23 Picture 1 Installation The unit is normally installed on the Lead Rail facing the location of the motor approximately 5 from the end of the Lead Rail using two self-tapping sdcews. For field installation please refer to the instructions shipped with the unit. Programming NOTE: Before starting this procedure the Receiver must be without power (OFF) for at least 10 seconds. During the programming function the interval between each step required, must be less than 10 seconds. Picture 2 23

24 1. Programming the GC779G to a Receiver (GC136) a. Power the GC779G connecting the leads to a 12volt DC circuit. b. Set the Adjustment Dial to level 5. c. Press the program button on the GC136 (The green LED will start blinking). d. Press the Stop button on the GC136 (The green LED will stay solid). e. Place the unit on the base (attached to the Lead Rail) so that the Reed Switch (see Picture 2) is in close proximity with the magnet on the base (the purple LED will light). f. Press the push button on the GC779G. g. Test if the code was accepted by pressing again the push button on the GC779G (The Awning should retract). h. If the Awning does not retract start over again. i. Bring back the Black Dial to the desired sensitivity number (level 3 is the factory setting). 2. Programming the GC779G to a Remote Motor a. To program the GC779G to a Remote Motor Hand Held Remote needs to be programmed first. Refer to Programming instruction of the GC104, GC105A, etc. b. Connect the GC779G to a 12volt DC circuit. c. Set the Adjustment Dial to level 0 (zero). d. Press P2 twice of the programmed transmitter GC104 or GC105A e. Place the unit on the base (attached to the Lead Rail) so that the Reed Switch (see Picture 2) is in close proximity with the magnet on the base (the purple LED will light). f. Press the push button on the GC779G. g. Test if the code was accepted by pressing again the push button on the GC779G (The Awning should retract) h. If the Awning does not retract start over again. i. Bring back the Black Dial to the desired sensitivity number (level 3 is the factory setting). 24

25 3. Programming the GC779G to the GC732G DC Motor Controller a. Connect the GC779G to a12volt DC circuit. b. Set the Adjustment Dial to level 0 (zero). c. Turn on the power to the GC 732G: The unit will start beeping for least 5 seconds. d. Press the Programming button on the GC732G for at least 3 seconds. The red LED will turn on after 3 seconds. e. Place the unit on the base (attached to the Lead Rail) so that the Reed Switch (see Picture 2) is in close proximity with the magnet on the base (the purple LED will light). f. Press the push button on the GC779G (The LED on the GC732G DC controller will start blinking for about 5 seconds) g. Test if the code was accepted by pressing again the push button on the GC779G (The Awning should retract) h. If the Awning does not retract start over again. i. Bring back the Black Dial to the desired sensitivity number (level 3 is the factory setting). 25

26 Remote Retract All Model GC 135-I (Transmitter) The model GC 135-I Remote Retract is a control unit designed to send a Retract All signal to the Awning Receivers of the system. It is normally mounted under the dashboard of the vehicle on a switched 12VDC circuit that powers the unit: every time that the power is turned on the GC 135-I will cause all of the awnings that have been programmed to retract. Fig. 1 The three Dip Switches of the GC 135-I (Fig.1) determine its mode of operation. The diagram in Fig. 2. Shows the Dip Switches set as 1-ON / 2-ON / 3-OFF (The white square shows the position of the switch!). The proper settings for the GC 135-I are as shown in Fig. 2. The function of switch 1 is to turn on the power to the transmitter and this is shipped in the off position to preserve the battery state. Power will be applied after installation during the programming step. ON Fig. 2 26

27 Programming steps NOTE: Before starting this procedure the Receiver must be without power (OFF) for at least 10 seconds. During the programming function the interval between each step required must be less than 10 seconds. The Motion Sensor can only be programmed to a REMOTE that is already programmed to the Receiver. To Program GC135-I to a GC-136 Receiver f) Turn on the GC-136 and the GC135-I(Leave them on if already on) g) Press the PROGRAM button on the GC-136 (the LED will start blinking) h) Press the STOP button on the GC-136 (The LED will be on solid) i) Press the UP button on the GC135-I j) Extend awing using a Manual Remote Control and press again the UP button on the GC135-I to verify that the unit is working properly (the awning should Retract) To Program GC135-I to a Remote Motor or to GC74DC-F g) Program first the Remote Control to the Remote Motor or the GC74DC-F (See Remote Control programming instructions) h) Turn on the Motor (or GC74DC-F) (you will hear a faint beep from the RF receiver i) Connect the GC135-I to the 12V supply. j) Press TWICE the P2 button on the back of the programmed Remote Control k) Press ONCE the SETUP button on the GC135-I (A beep will be emitted by the RF receiver with each press). l) Extend awing using a Manual Remote Control and press again the UP button on the GC135-I to verify that the unit is working properly (the awning should Retract) 27

28 Ignition Retract and Lockout Model 98GC135-IRL (Transmitter) The 98GC135-IRL Ignition Retract Lockout is designed to send a retract signal to our G-Link control boxes/remote Motors. Whenever the Ignition is turned on the 98GC135IRL will send a retract signal 3 times for interval of 5 seconds. This will insure that all Awnings are retracted and are in the closed position. After 1 minute the 98GC135-IRL will disable power to the Awnings. Once the Ignition Lockout is engaged power will be disabled to all awnings, until the ignition is turned off. The installation of the Ignition Lockout has an INLET and OUTLET, will also require the 12 Volts/GND coming from the Ignition. See figure 1 below. Figure1 Programming Functions Program 98GC135-IRL Transmitter to the 98GC136 Receiver NOTE: During the programming function the interval between each button press required must be less than 10 seconds 28

29 a) Plugging the Inlet of the 98GC135-IRL to 110 Vac Circuit. b) Connect the G-Link Receiver 98GC136 to the Outlet of the 98GC135-IRL. c) Connect the 12 volt wires from the Ignition to the Red and Black cable (12V Ignition wires) of the 98GC135-IRL (Ignition must be OFF before connect these cables). d) Press the program button on the Receiver 98GC136: the Green LED of the Receiver will start blinking e) Press STOP on the Receiver 98GC136: The Green LED will stop blinking and stay on solid. f) Turn ON the Ignition Switch: The Green LED will turn off and the Awning should retract. The Receiver or Remote Motor will be disabled after 1 minute. g) If the unit does not work repeat number 1~6 again. NOTE: Do not change the settings of the DIP switches that have been preset for proper operation at the factory. Program 98GC135-IRL Transmitter to a Remote Motor NOTE: Before programming the 98GC135IRL Ignition Retract Lockout, the Hand Held Remote will need to be programmed to the Reote Motor. If this has NOT been done, follow step #1 below. Once the remote is already programmed, please proceed to Step #2. 1. Programming the Hand Held Remote to a Remote Motor a. Select the desired channel on the Hand Held Remote Control b. Plugging the Inlet of the 98GC135-IRL to 110 Vac Circuit. c. Connect the Remote Motor to the Outlet of the 98GC135-IRL (An extra Plug is necessary to connect the Remote Motor to the Outlet of the 98GC135-IRL). d. Witting 10 seconds press the P2 twice on the back of the Hand Held Remote e. Press the IN button of the Hand Held Remote Control f. Press IN button again to verify that the Awning move(the Awning should close) g. If the Awning does not move repeat step 1a~1f again 2. Programming the 98GC135-IRL to a Remote Motor a. Open the Box of the 98GC135-IRL by removing the four top sdcews b. Plugging the Inlet of the 98GC135-IRL to 110 Vac Circuit. c. Connect the Remote Motor to the Outlet of the 98GC135-IRL (An extra Plug is necessary to connect the Remote Motor to the Outlet of the 98GC135-IRL). d. Witting 20 seconds press the P2 twice on the back of the programmed Hand Held Remote 29

30 e. Press the Setup button of the 98GC135-IRL (see figure 2) f. Turn ON the Ignition Switch: The Awning should retract. The Receiver or Remote Motor will be disabled after 1 minute. g. If the unit does not work repeat number 2a~2f again. NOTE: Do not change the settings of the DIP switches that have been preset for proper operation at the factory. Connections 30

31 Remote Anemometer Model GC 116I (Transmitter) The model GC 83-A Anemometer Remote is a unit that operates in conjunction with a Girard Product and provides a wireless anemometer function by sending an All Channels Retract signal whenever the wind speed is exceeds a pre-settable value for longer than 3 seconds. This unit requires 12VDC power either from the DC Panel or from a 110V/12V power adapter and can be programmed to control up 20 Receivers from anywhere in the Coach. The GC83 offers three ranges of wind speed sensitivity (see Fig. 1): 0 to 1 Wind Speed between 0 and 10 mph 1 to2 Wind Speed between 10 and 18 mph 2 to 3 Wind Speed between 18 and 30 mph Fig. 1 Installation and Programming steps Select an appropriate location and mount the Anemometer base to the coach roof or side Connect a +12VDC source to the RED wire from the unit and the ground to the WHITE wire. Select the Wind speed range desired. 31

32 Programming steps NOTE: Before starting this procedure the Receiver must be without power (OFF) for at least 10 seconds. During the programming function the interval between each step required must be less than 10 seconds. The Motion Sensor can only be programmed to a REMOTE that is already programmed to the Receiver. To Program GC116I to a GC-136 Receiver k) Turn on the GC-136 and the GC116I(Leave them on if already on) l) Press the PROGRAM button on the GC-136 (the LED will start blinking) m) Press the STOP button on the GC-136 (The LED will be on solid) n) Press the UP button on the GC116I o) Extend awing using a Manual Remote Control and press again the UP button on the GC116I to verify that the unit is working properly (the awning should Retract) To Program GC116I to a Remote Motor or to GC74DC-F a) Program first the Remote Control to the Remote Motor or the GC74DC-F (See Remote Control programming instructions) b) Turn on the Motor (or GC74DC-F) (you will hear a faint beep from the RF receiver c) Connect the GC116I to the 12V supply. d) Press TWICE the P2 button on the back of the Remote Control e) Press ONCE the SETUP button on the GC116I (A beep will be emitted by the RF receiver with each press). f) Extend awing using a Manual Remote Control and press the UP button on the GC116I to verify that the unit is working properly (the awning should Retract) NOTE: The Anemometer sends the retract signal to all awnings simultaneously and the power system of the vehicle must withstand the resulting surge of current. The surge is greatest when all awnings are fully extended. Verify that all awnings will retract under these conditions (fully extended). If this is not the case you may: Provide sufficient power from your panel or Purchase a Delay Retract Disconnect unit Purchase a Motion Sensor Remote instead of the Anemometer 32

33 Dry Contact Control Module Model 98GC104DC (Transmitter) The Dry Contact Control Module allows the user to interface their Dry Contact Systems with our Glink Controllers, this module will accept the signal of Retract, Stop and Extend commands from the Relays of the Dry Contact Systems and it will send an RF signal to a programmed Glink Controller or Remote Motor. The unit is powered by 12VDC and provides connections to the Dry Contact System. Figure 1 Programming steps NOTE: 1. Before starting this procedure the Receiver must be without power (OFF) for at least 10 seconds. 2. During the programming function the interval between each step required must be less than 10 seconds 1. PROGRAMMING THE 98GC104DC TO A RECEIVER a. Connecto the Dry Contact Control Module(98GC104DC) to 12 volt DC b. Make sure that the Receiver is powered on c. Press the program button on the Receiver: the Green LED of the Receiver will start blinking d. Press STOP on the Receiver: The Green LED will stop blinking and stay on solid e. From the Signal Cable of the 98GC104DC, select the (WHITE and RED wires) put those two wires together for three seconds: The Green LED will turn off. 33

34 f. Try to operate the Awning by putting two Wires together for three seconds, either (WHITE- RED= Retract), (WHITE-GREEN= Stop) and (WHITE-BLACK= Extend). If the Awning does not move repeat steps a to f. 2. Programming the 98GC104DC to the GC 732G (DC Motor Control) a. Connect the Dry Contact Control Module(98GC104DC) to 12 volt DC b. Turn on the power to the GC 732G: The unit will start beeping for least 5 seconds. c. Press the Programming button for a least 3 seconds. See Figure 1. (Red LED will turn on after 3 seconds). d. From the Signal Cable of the 98GC104DC, select the (WHITE and RED wires) put those two wires together for three seconds: (The LED will start blinking for about 5 seconds), e. Try to operate the Awning by putting two Wires together for three seconds, either (WHITE- RED= Retract), (WHITE-GREEN= Stop) and (WHITE-BLACK= Extend). If the Awning does not move repeat steps a to e. 3. Programming the 98GC104DC to a Remote Motor a. Open the Box of the Dry Contact Control Module 98GC104DC (See Figure 2) b. Connecto the Dry Contact Control Module (98GC104DC) to 12 volt DC c. Turn on the power to the Remote Motor: a soft beep will be emitted by the RF receiver in the unit. d. Press twice the P2 button on the back of the Remote, see Figure 2 (A beep will be emitted by the RF receiver with each press) e. From the Signal Cable of the 98GC104DC, select the (WHITE and RED wires) put those two wires together for three seconds. f. Try to operate the Awning by putting two Wires together for three seconds, either (WHITE- RED= Retract), (WHITE-GREEN= Stop) and (WHITE-BLACK= Extend). If the Awning does not move repeat steps a to e. Note: If the motor turns in the opposite direction (Extend), repeat a to e but now chose the (WHITE-BLACK which is the Extend). Figure 2 34

35 Remote Controls Model GC 104, GC 105A, GC 106, GC 107 (Transmitters) The GC106 is the 9 channels Remote control for Girard Receivers and Wireless Motors. Its operation is identical for all of the units in the family with varying number of channels. These units are powered by a 3V battery (DC2430) that will last over two years of normal operation. Its range of operation in opener air is over 500ft. As shown in Fig. 1, the Channel selection is made by pressing the left and right buttons and the awning action is controlled by the buttons marked UP and DOWN. Pressing the center button will stop the motor. The custom LCD display, when activated by pressing any of the above buttons, shows the active channel and the direction of motion. Fig. 1 Fig. 2 35

36 Programming steps NOTE: 3. Before starting this procedure the Receiver must be without power (OFF) for at least 10 seconds. 4. During the programming function the interval between each step required must be less than 10 seconds 2. PROGRAMMING THE REMOTE CONTROL TO A RECEIVER a. Select on the GC106 the desired Channel b. Make sure that the Receiver is powered on c. Press the program button on the Receiver: the Green LED of the Receiver will start blinking d. Press STOP on the Receiver: The Green LED will stop blinking and stay on solid e. Press the UP button on the GC106: The Green LED will turn off 3. Programming the REMOTE CONTROL to a Remote Motor or to GC74DC-F a. Turn on the power to the GC 74DC-F: a soft beep will be emitted by the RF receiver in the unit. b. Press twice the P2 button on the back of the Remote (A beep will be emitted by the RF receiver with each press) c. Press the DOWN on the Remote and verify that the motor is turning in the down direction. If the motor turns in the opposite direction (up), repeat a. and b. and finish the process by pressing the UP button. 4. Adding an additional Remote Control to Remote Motor or GC74DC-F a. Don t turn off the power to the GC 74DC-F (If you do you will delete the previous remote!) b. Press twice the P2 button on the back of the first Remote (A beep will be emitted by the RF receiver with each press) c. Press once the P2 button on the back of the additional Remote (A beep will be emitted by the RF receiver) d. Press the UP or DOWN button on the Remote to verify that the unit is programmed 5. Cancel all Remotes a. Turn on the power to the GC 74DC-F or Remote Control: a soft beep will be emitted by the RF receiver in the unit. b. Press the P2 button on the back of the Remote (A beep will be emitted by the RF receiver with each press) c. Press once the STOP button of the Remote d. Press the P2 button of the Remote. Three beeps will be emitted by the RF receiver. 6. Program Continuous or Step mode of operation a. Turn on power to GC 74DC-F b. Press the P2 button on the Remote c. Press the UP button of the GC 74DC-F. d. Press the P2 button on the Remote. e. Press the UP button on the GC106: The Green LED will turn off. 36

37 Remote Wall Switches Model GC 229 1C and Model GC230 2C (Transmitters) The models GC229 and GC230 Remote Wall Switches perform the same functions as the Remote Controls, use the same battery and are programmed in the same way. These units are powered by a 3V battery (DC2430) that will last over two years of normal operation. Its range of operation in opener air is over 500ft. The model GC229 transmits on a single channel and may be used with one Receiver while the model GC230 controls two different Receivers. The awning action is controlled by pressing the buttons marked with the desired function: EXTEND STOP RETRACT 37

38 Programming steps NOTE: GC229 GC230 Before starting this procedure the Receiver must be without power (OFF) for at least 10 seconds. During the programming function the interval between each step required must be less than 10 seconds. The Motion Sensor can only be programmed to a REMOTE that is already programmed to the Receiver. To Program GC229 OR GC230 to a GC-136 Receiver a) Turn on the GC-136 (Leave it on if already on) b) Press the PROGRAM button on the GC-136 (the LED will start blinking) c) Press the STOP button on the GC-136 (The LED will be on solid) d) Press the desired UP button on the GC229 OR GC230 e) Extend or Retract the awning to verify that the unit is working properly. To Program GC229 OR GC230 to a Remote Motor or to GC74DC-F a) Program first the Remote Control to the Remote Motor or the GC74DC-F (See Remote Control programming instructions) b) Turn on the Motor (or GC74DC-F) (you will hear a faint beep from the RF receiver c) Press TWICE the P2 button on the back of the Remote Control d) Press ONCE the P2 button on the GC229 or GC230 (A beep will be emitted by the RF receiver with each press). e) Extend or Retract the awning to verify that the unit is working properly. 38

39 Battery Replacement The control units of the Girard Link Systems listed below are battery operated and they will cease to function properly when the batteries are discharged. All units will operate typically in excess of two years on a single battery, but we recommend replacing every year. 1. Remote Controls (GC104, GC105A, GC106 and GC 107 and similar models) 2. Remote Stop Retract (GC229 OR GC230), Remote Motion Sensor (GC135-M and similar units) All units require a Lithium Battery type DC2032 (3V). Remote Controls (Models GC104, GC105A, GC106 and GC 107) Remote Transmitters (Model GC229 OR GC230/GC135M and similar) 39