Details of Option Specification Code - F121
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1 Specification : F121 Title: Valve Body Painting 1/9 Details of valve body painting shall be specified. Purchased motors and actuators shall be delivered with the specified paint being applied. s F131through F133 shall be selected to specify painting of handle or gear unit section, and identification painting (handle, marking on valve body, etc.). Painting is not required to ductile ball valves (ST) because they are plated as a standard. Maximum temperature for application of silver paint to KITZ cast steel valves and ductile valves is 200 or below. For the valves which require witness inspection, X1, X2, X3, or X4 shall be selected and painting timing and specifications shall be clarified. X1 Standard painting after witness inspection X2 Standard painting before witness inspection - Use this code for butterfly valves because butterfly valves are usually painted before witness inspection. X3 Special painting after witness inspection - Details shall be specified by selecting a code from A to 9X. X4 Special painting before witness inspection - Details shall be specified by selecting a code from F121-A to F121-9X. X9 Timing for painting shall be separately specified in F A Unpainted - Products are delivered without painting. (PRETON R317P for rust prevention of external surfaces.) A1 Clear lacquer: ACRYLIC No clear 30 μm 1 A2 Chassis black: Phthalic acid chassis black 20 μm 1 (Painting for KCA cast iron valves) (B1) (B2) Silver painting: Paint for cast iron valves for export (undercoat 20 μm 1+top coat 15 μm 1) Silver painting: Paint for ductile iron valves for export (undercoat 20 μm 1+top coat 15 μm 1) (Obsoleted because B1 and B2 are now a standard painting for cast iron and ductile iron valves.) B3 Silver painting: undercoat 2 and top coat 2 B4 Silver painting after Parkerizing treatment SA ARAMCO Undercoat: SD ZINC 100 (gray) 15 μm 1 Undercoat: ESCO NB (rusty red) 100 μm 1 Intermediate coat: RETAN INTERMEDIATE COAT E (gray) 30 μm 1 (light brown 7.5YR7/4) 35 μm 1 (silver) 20 μm 1 163
2 Specification : F121 Title: Valve Body Painting 2/9 Chrome-Free Rust Prevention Painting (rusty red color). * C1 Chrome-free rust preventive RUSGON SAFETY (K) 35 μm 1 * C2 Chrome-free rust preventive RUSGON SAFETY (K) 35 μm 2 (C3) JIS-K5623 type 1 (DAI NIPPON TORYO) ZUVOID undercoat 35 μm 1 Obsoleted (C4) JIS-K5623 type 1 and 2 (DAI NIPPON TORYO) ZUVOID undercoat 35 μm 1 and (DAI NIPPON TORYO) ZUVOID quick-drying undercoat 35 μm 1 Obsoleted Epoxy Resin Undercoat Painting D1 ESCO NB (rusty red) 100 μm 1 Changed to ESCO NB due to production D2 ESCO NB (rusty red) 100 μm 2 stop. ESCO NB is not applicable to D3 EPOMARINE PRIMER (brown) 60 μm 1 products for underwater use. D4 EPOMARINE PRIMER (brown) 60 μm 2 (D5) EPOSEAL No. 100 (black) 60 μm 1 (tar-epoxy resin) Obsoleted (D6) EPOSEAL No. 100 (black) 60 μm 2 (tar-epoxy resin) Obsoleted Chlorinated Rubber Resin Undercoat Painting (E1) RABATECT PRIMER (rusty red) 45 μm 1 Obsoleted (E2) RABATECT PRIMER (rusty red) 45 μm 2 Obsoleted Silicone Resin Painting F1 THERMO 600 NC2 undercoat 30 μm 1 F2 THERMO 600 NC2 undercoat 30 μm 1 and top coat 15 μm 1 (silver) * (F3) THERMO 600 NC2 undercoat 30 μm 2 and top coat 15 μm 2 (silver) Obsoleted Zinc Painting G1 Inorganic zinc ZETTAL OL-HB 75 μm (Surface preparation for inorganic zinc shall be SPCC SP10.) G2 Inorganic zinc SD ZINC 1500A 75 μm (Surface preparation for inorganic zinc shall be SPCC SP10.) G3 Inorganic zinc SD ZINC μm (M1) Green painting for MIYOSHI VALVE Obsoleted 9 Others 164
3 Specification : F121 Title: Valve Body Painting 3/9 Packaged Painting (top coat color: silver) * H Chrome-free rust preventive undercoat painting and phthalic acid resin paint I (silver) Application: only for color selection (suitable for indoor use) Top coat: PLATINITE R 15 μm 1 (silver) * K Chrome-free rust preventive undercoat painting and phthalic acid resin paint II (silver) Application: general outdoor use 15 μm 1 (dark green) 35 μm 1 (gray) Intermediate coat: SD MARINE SAFETY INTERMEDIATE COAT 30 μm 1 (gray (N-8.0)) Top coat: PLATINITE R 15 μm 1 (silver) (L) Phenol resin based paint (silver) Application: general outdoor use (applicable to low acid resistant products) 15 μm 1 (dark green) Undercoat: RUSGON SAFETY (F4) 35 μm 2 (rusty red) Top coat: NEW ACNON SILVER 15 μm 2 (silver) Obsoleted due to production stop of NEW ACNON SILVER. Replaced with phthalic acid resin paint II (silver) in K. P Q Epoxy resin based rust preventive and chlorinated rubber resin paint (silver) Application: long-lasting heavy duty corrosion resistance for outdoor use (not oil-resistant or solvent-resistant) 15 μm 1 (gray) Intermediate coat: RABATECT INTERMEDIATE COAT 35 μm 1 (gray (N-8.0)) Top coat: RABATECT SILVER 15 μm 1 (silver) Epoxy resin paint (silver) Application: long-lasting corrosion resistance (not weather-resistant) 15 μm 1 (gray) Top coat: EPOMARINE SILVER 25 μm 1 (silver) 164-1
4 Specification : F121 Title: Valve Body Painting 4/9 Packaged Painting (top coat color: silver) R Epoxy resin based rust prevention and polyurethane resin based paint (silver) Application: long-lasting heavy duty corrosion resistance for outdoor use Surface preparation: cleaning grade 1 (SSPC-SP10) First primer coat: SD ZINC 1500A 75 μm 1 (gray) SILVER 20 μm 1 (silver) Choose RA for simple specifications. RA Simple specifications of R Epoxy resin based rust prevention and polyurethane resin based paint (silver) Application: long-lasting corrosin resistance for outdoor use (not applicable to areas subject to salt damage) SILVER 20 μm 1 (silver) S Paint application on stainless steel section (silver) Surface preparation: chipping and degreasing Undercoat: EPOMARINE GX 60 μm 1 SILVER 20 μm 1 (silver) T Rust prevention undercoating I (rusty red) 15 μm 1 (dark green) * U Rust prevention undercoating II 15 μm 1 (dark green) 35 μm 1 (gray) 164-2
5 Specification : F121 Title: Valve Body Painting 5/9 * 7A Painting of valve body for power and gas systems according to 2Gi-0550/3I ken Before assembling, apply RUSTITE to body-contact flange surfaces and body-contact bolt holes, except for gasket contact surfaces. 2. Side flange surfaces and bolt holes, except for gasket-contact surfaces, on the raised flange shall be painted. 3. No painting is applied on the FF surfaces of flat face flanges with special painting specifications. Apply rust preventive (RUSTBEST 342) to the FF surfaces. For standard painting specifications, apply standard painting (KITZ silver) to the entire surface. (F121-B3 silver painting, undercoat 2 and top coat 2, is a special painting specifications.)
6 Specification : F121 Title: Valve Body Painting 6/9 Packaged Painting (top coat color: specified color) * 9H Chrome-free rust preventive undercoat painting and phthalic acid resin based paint I (specified color) Application: only for color selection (suitable for indoor application) Top coat: SD MARINE SAFETY TOP COAT 25 μm 1 (specified color) * 9K Chrome-free rust preventive undercoat painting and phthalic acid resin based paint Ⅱ Application: general outdoor use (specified color) 15 μm 1 (dark green) 35 μm 1 (rusty red) 35 μm 1 (gray) Intermediate coat: SD MARINE SAFETY INTERMEDIATE COAT 30 μm 1 (gray N-8.0) Top coat: SD MARINE SAFETY TOP COAT 25 μm 1 (specified color) * 9L Phenol resin based paint (specified color) Application: general outdoor use (applicable to low acid resistant products) 15 μm 1 (dark green) 35 μm 2 (rusty red) Top coat: NEW ACNON NC 25 μm 2 (specified color) 9P Epoxy resin based rust preventive paint and chlorinated rubber resin based paint (specified color) Application: long-lasting heavy duty corrosion resistance for outdoor use (Not oil resistant or solvent resistant) 15 μm 1 (gray) Intermediate coat: RABATECT INTERMEDIATE COAT 35 μm 1 (gray N-8.0) Top coat: RABATECT TOP COAT 30 μm 1 (specified color) 164-3
7 Specification : F121 Title: Valve Body Painting 7/9 9Q Epoxy resin based paint (specified color) Application: long-lasting corrosion resistance (not weather-resistant) 15 μm 1 (gray) Top coat: EPOMARINE 30 μm 1 (specified color) Packaged Painting (top coat color: specified color) 9R Epoxy resin based rust prevention and polyurethane resin based paint (specified color) Application: long-lasting heavy duty corrosion resistance for outdoor use Surface preparation: cleaning grade 1 (SSPC-SP10) First primer coat: SD ZINC 1500A 75 μm 1 (gray) 30 μm 1 (specified color) Select 9T for simple specifications. 9S Paint application on stainless steel sections (specified color) Surface preparation: chipping and degreasing Undercoat: EPOMARINE GX 60 μm 1 35 μm 1 (specified color) 9T Simple specifications of 9R Epoxy resin based rust preventive and polyurethane resin based paint (specified color) Application: long-lasting corrosion resistance for outdoor use (Not applicable in areas subject to salt damage) Intermediate coat: RETAN RETAN INTERMEDIATE COAT E 30 μm 1 (gray N-8.0) 35 μm 1 (specified color) * 9F Inorganic zinc rich paint and heat resistant silicone resin based paint (specified color) Application: high temperature exposed sections (Max. 400 ) Surface preparation: cleaning grade 1 (SSPC-SP10) 164-4
8 Specification : F121 Title: Valve Body Painting 8/9 First primer coat: SD ZINC 1500A 75 μm 1 (gray) Top coat: THERMO 400NC2 15 μm 1 (silver) Top coat: THERMO 400NC2 25 μm 1 (Limited to the following colors: white, black, rust red, yellow, blue, or green) (9A) (9B) Packaged Painting (Japan Sewage Works Agency, Top coat color: specified color) Japan Sewage Works Agency (chemical-resistant section): epoxy based paint (specified color) Application: long-lasting corrosion resistance 20 μm 1 (gray) 60 μm 2 (brown) Intermediate coat: EPOMARINE 40 μm 1 (gray) Top coat: EPOMARINE 40 μm 1 (specified color) Obsoleted Packaged Painting (Japan Sewage Works Agency, Top coat color: specified color) Japan Sewage Works Agency (dry/wet alternate sections and in corrosive gas atmosphere above water) : chlorinated rubber based painting (specified color) Application: long-lasting heavy duty corrosion resistance (not oil or solvent resistant Obsoleted 20 μm 1 (gray) Undercoat: RABATECT PRIMER 40 μm 2 (brown) Intermediate coat: RABATECT INTERMEDIATE COAT 30 μm 1 (gray N-8.0) Top coat: RABATECT TOP COAT 30 μm 1 (specified color) Note: Color must be specified. (9C) Japan Sewage Works Agency (weather-, water-, chemical-resistant): polyurethane resin based paint (specified color) Application: long-lasting heavy duty corrosion resistance for outdoor use 20 μm 1 (gray) 60 μm 2 (brown) (9D) Obsoleted 35 μm 1 (specified color) Japan Sewage Works Agency (sections above water): phenol based painting (specified color) Application: general outdoor use Obsoleted First primer coat: PRIMITE L (DAI NIPPON PAINT) 15 μm 1 (dark green) 164-5
9 Specification : F121 Title: Valve Body Painting 9/9 Undercoat: ZUVOID UNDERCOAT (DAI NIPPON PAINT) Undercoat: ZUVOID UNDERCOAT QUICK-DRYING (DAI NIPPON PAINT) 35 μm 1 (gray) Intermediate coat: FENON INTERMEDIATE COAT (DAI NIPPON PAINT) 25 μm 1 (gray N-8.0) Top coat: FENON (DAI NIPPON PAINT) 25 μm 1 (specified color) * 9V Japan Sewage Works Agency (sections above water): phthalic acid resin based paint (except powder coated products) KANSAI PAINT 35 μm 1 (gray) Intermediate coat: SD MARINE SAFETY INTERMEDIATE COAT 30 μm 1 (gray N-8.0) Top coat: SD MARINE SAFETY TOP COAT 25 μm 1 (specified color) Note: Film thickness is different for silver. It shall be specified with F W 9X Addition of intermediate coat and top coat to the standard painting. (9W and 9X) (Applicable only when powder painting is applied as a standard painting.) Sections above water : phthalic acid resin based paint KANSAI PAINT Standard painting for specifications for sewage systems Undercoat: PAUDAX E-90 No. 197, black, film thickness, 300 μm Undercoat: HYPON 20 DECRO, rusty red, film thickness, 30 μm Intermediate coat: SD MARINE SAFETY INTERMEDIATE COAT 30 μm 1 (gray N-8.0) Top coat: SD MARINE SAFETY TOP COAT 25 μm 1 (specified color) Note: Film thickness is different for silver. It shall be specified with F Sections above water: polyurethane based coating KANSAI PAINT Standard coating for sewage system specifications Undercoat: PAUDAX E-90 No. 197, black, film thickness, 300 μm Undercoat: HYPON 20 DECRO, rusty red, film thickness, 30 μm Intermediate coat: RETAN INTERMEDIATE COAT E 30 μm 1 (gray N-8.0) 35 μm 1 (specified color) Note: Film thickness is different for silver. It shall be specified with F
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