POWERMILL CLIMBER 95PS-ALLXX-XX01, 95PS-ALLXX-XX01PF PARTS MANUAL POWERMILL CLIMBER PARTS MANUAL

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1 POWERMILL CLIMBER 95PS-ALLXX-XX01, 95PS-ALLXX-XX01PF POWERMILL CLIMBER PARTS MANUAL PARTS MANUAL August 2015

2 Table of Contents Miscellaneous Part Numbers Front Shrouds Side Panels Stepping System Handlebar Assemblies Console Supports Drive System Base Electronics Wiring Diagrams Base Console - Integrity Console - Discover Consoles Discover SE & SI Integrity

3 Miscellaneous Part Numbers Item Alpha Code Part Number Description (Quantity) MISC-001 PMA, PFB CABLE TIE GROMMETS (20) MISC-002 PMA, PFB POWER CORD BRACKET MISC-003 PMA, PFB POWER CORD ADHESIVE PAD MISC-004 PMA ARCTIC SILVER TOUCH UP PAINT: SPRAY CAN MISC-005 PMA CHARCOAL GRAY TOUCH UP PAINT: SPRAY CAN MISC-006 PMA PEARL WHITE BASE TOUCH UP PAINT: SPRAY CAN MISC-007 PMA PEARL WHITE TOP TOUCH UP PAINT: SPRAY CAN MISC-008 PMA TITANIUM TOUCH UP PAINT: SPRAY CAN MISC-009 PMA METALLIC BLACK TOUCH UP PAINT: SPRAY CAN MISC-010 PMA ARCTIC SILVER TOUCH UP PAINT: 0.5 OZ BOTTLE W/ APPLICATOR MISC-011 PMA TITANIUM TOUCH UP PAINT: 0.5 OZ BOTTLE W/ APPLICATOR MISC-012 PMA METALLIC BLACK TOUCH UP PAINT: 0.5 OZ BOTTLE W/ APPLICATOR MISC-013 PMA CHARCOAL GRAY TOUCH UP PAINT: 0.5 OZ BOTTLE W/ APPLICATOR MISC-014 PMA PEARL WHITE TOP TOUCH UP PAINT:0.5 OZ BOTTLE W/ APPLICATOR MISC-015 PMA PEARL WHITE BASE TOUCH UP PAIN: 0.5 OZ BOTTLE W/ APPLICATOR MISC-016 PMA ARCTIC SILVER TOUCH UP PAINT: 0.33 OZ PEN MISC-017 PMA, PFB LINE CORD POWERMILL ARGENTINA HIGH VOLTAGE MISC-018 PMA, PFB LINE CORD POWERMILL AUSTRALIA HIGH VOLTAGE MISC-019 PMA, PFB LINE CORD POWERMILL BRAZIL HIGH VOLTAGE MISC-020 PMA, PFB LINE CORD POWERMILL CHINA HIGH VOLTAGE MISC-021 PMA, PFB LINE CORD POWERMILL CONT EUROPE HIGH VOLTAGE MISC-022 PMA, PFB LINE CORD POWERMILL DOM LOW VOLT MISC-023 PMA, PFB LINE CORD POWERMILL UK HIGH VOLTAGE MISC-024 PMA, PFB STAR WASHER (2) 1

4 Front Shrouds FS-001 FS-006 FS-002 FS-003 FS-005 FS-004 FS-001 PMA FRONT SHROUD PFB FRONT SHROUD (PLANET FITNESS) FS-002 PMA, PFB SHROUD SCREW (30) FS-003 PMA, PFB GROMMET (30) FS-004 PMA, PFB INNER SHROUD FRONT BRACKET (2) FS-005 PMA, PFB SCREW (2) FS-006 PMA TOP SHROUD PFB TOP SHROUD (PLANET FITNESS) 2

5 Front Shrouds FS-011 INTEGRITY FS-012 FS-009 FS-007 FS-008 FS-010 DISCOVER FS-007 PMA COVER; CONSOLE JUNCTION DISCOVER FS-008 PMA AK MIDDLE SHROUD CONSOLE; CHGR FS-009 PMA JUNCTION SCREW (4) FS-010 PMA DISCOVER CONSOLE MOUNTING SCREW (4) FS-011 PMA, PFB INTEGRITY UPRIGHT CAP FS-012 PMA, PFB UPRIGHT CAP SCREW (4) 3

6 Side Panels SP-014 SP-003 SP-013 SP-008 SP-004 SP-005 SP-002 SP-001 SP-010 SP-009 SP-012 SP-013 SP-014 SP-013 SP-012 SP-013 SP-011 SP-014 SP-012 SP-006 SP-013 SP-016 SP-007 SP-013 SP-001 PMA UPPER LEFT PANEL PFB UPPER LEFT PANEL (PLANET FITNESS) SP-002 PMA LOWER LEFT PANEL PFB LOWER LEFT PANEL (PLANET FITNESS) SP-003 PMA, PFB INNER LEFT PANEL SP-004 PMA, PFB LEFT REAR INSERT SHROUD SP-005 PMA, PFB LEFT ACCESS PANEL SP-006 PMA UPPER RIGHT PANEL PFB UPPER RIGHT PANEL (PLANET FITNESS) SP-007 PMA LOWER RIGHT PANEL PFB LOWER RIGHT PANEL (PLANET FITNESS) SP-008 PMA, PFB INNER RIGHT PANEL SP-009 PMA, PFB RIGHT REAR INSERT SHROUD SP-010 PMA, PFB RIGHT ACCESS PANEL SP-011 PMA, PFB SIDE SHROUD MOUNTING TAB (6) SP-012 PMA, PFB INSERT/ACCESS PANEL SCREW (22) SP-013 PMA, PFB PANEL SCREW (48) SP-014 PMA, PFB GROMMET (48) 4

7 Stepping System ST-001 ST-002 ST-004 ST-005 ST-001 PMA, PFB STEP ASSIST CAP (2) ST-002 PMA, PFB LEFT STEP ASSIST CASTING ST-003 PMA, PFB RIGHT STEP ASSIST CASTING (not shown) ST-004 PMA, PFB STEP ASSIST MOUNTING BOLT (6) ST-005 PMA, PFB STEP ASSIST CAP SCREW (4) 5

8 Stepping System ST-010 ST-011 ST-012 Chain Bearing called out in Drive System (DS-007) Step 1 ST (ST-008) ST Front Step Shaft (ST-009) Rear Step Shaft 4 7 ST-012 ST ST-010 Front Step Shaft Rear Step Shaft 8 Steps Each step has a Riser Step and a Run Step Each step has a Front Step Shaft and a Rear Step Shaft ST-006 * PMA, PFB RUN STEP (8) ST-007 * PMA, PFB RISER STEP (8) ST-008 PMA, PFB FRONT STEP SHAFT (8) ST-009 PMA, PFB REAR STEP SHAFT (8) ST-010 PMA, PFB CRIMPED RETAINING RING (32) ST-011 PMA, PFB SHAFT WASHER (48) ST-012 PMA, PFB SPACER (16) * When replacing a step it may be necessary to order replacement front and rear step shafts. 6

9 Stepping System ST-017 ST-016 ST-014 ST-013 ST-015 ST-013 PMA, PFB 0K LEVELERS (4) ST-014 PMA, PFB NUT (4) ST-015 PMA, PFB 0K ROLLER WHEELS (4) ST-016 PMA, PFB PIN (4) ST-017 PMA, PFB RETAINING RING (8) 7

10 Handlebar Assemblies HB-005 HB-001 HB-003 HB-002 HB-004 HB-010 HB-010 HB-007 HB-006 HB-008 HB-009 HB-001 PMA, PFB LEFT TOP ACCESSORY TRAY HB-002 PMA, PFB LEFT ACCESSORY TRAY BOTTOM HB-003 PMA, PFB RIGHT TOP ACCESSORY TRAY HB-004 PMA, PFB RIGHT ACCESSORY TRAY BOTTOM HB-005 PMA, PFB 0K CUP HOLDER (2) HB-006 PMA, PFB LEFT OUTER HANDLEBAR COVER HB-007 PMA, PFB LEFT INNER HANDLE BAR COVER HB-008 PMA, PFB RIGHT OUTER HANDLEBAR COVER HB-009 PMA, PFB RIGHT INNER HANDLE BAR COVER HB-010 PMA, PFB COVER/TRAY SCREW (20) 8

11 Handlebar Assemblies HB-011 PMA, PFB LEFT DIPPED HANDLEBAR WELDMENT HB-012 PMA, PFB TOP HAND SENSOR (2) HB-013 PMA, PFB BOTTOM HAND SENSOR (2) HB-014 PMA, PFB REX2NAD HAND SENSOR SCREWS (4) HB-015 PMA, PFB SPEED UP/DOWN BUTTON HB-016 PMA, PFB LEFT HANDLEBAR/UPRIGHT TUBING HB-017 PMA, PFB HANDLEBAR REAR BOLTS (4) HB-018 PMA, PFB HANDLEBAR FRONT BOLTS (8) HB-019 PMA, PFB RIGHT DIPPED HANDLEBAR WELDMENT HB-020 PMA, PFB RIGHT HANDLEBAR/UPRIGHT TUBING HB-021 PMA, PFB START/STOP BUTTON PFB LEFT HANDLEBAR SUPPORT (PLANET FITNESS) PMA LEFT HANDLEBAR SUPPORT (PEARL WHITE) HB-022 PMA LEFT HANDLEBAR SUPPORT (TITANIUM) PMA LEFT HANDLEBAR SUPPORT (METALLIC BLACK) PMA LEFT HANDLEBAR SUPPORT (ARCTIC SILVER) PFB RIGHT HANDLEBAR SUPPORT (PLANET FITNESS) PMA RIGHT HANDLEBAR SUPPORT (PEARL WHITE) HB-023 PMA RIGHT HANDLEBAR SUPPORT (TITANIUM) PMA RIGHT HANDLEBAR SUPPORT (METALLIC BLACK) PMA RIGHT HANDLEBAR SUPPORT (ARCTIC SLIVER) HB-024 PMA, PFB REX2DVG HANDLEBAR SUPPORT BOLTS (4) HB-025 PMA, PFB GROMMET (2) HB-026 PMA, PFB LEFT REAR HANDLEBAR CABLE ASSY HB-027 PMA, PFB RIGHT REAR HANDLEBAR CABLE ASSY HB-028 PMA, PFB LEFT TOP ERGO GRIP HB-029 PMA, PFB LEFT ERGOBAR MEMBRANE KEYPAD HB-030 PMA, PFB LEFT BOTTOM ERGO GRIP HB-031 PMA, PFB RIGHT TOP ERGO GRIP HB-032 PMA, PFB RIGHT ERGOBAR MEMBRANE KEYPAD HB-033 PMA, PFB RIGHT BOTTOM ERGO GRIP HB-034 PMA, PFB M4 X G6G X 12 DIN PHL PAN SCREW (4) ILLUSTRATION ON FOLLOWING PAGE 9

12 Handlebar Assemblies 10

13 Console Supports CS-009 CS-008 CS-007 DISCOVER CS-004 INTEGRITY CS-001 CS-002 CS-006 CS-006 CS-005 CS-005 CS-003 PMA DISCOVER CONSOLE UPRIGHT (PEARL WHITE) CS-001 PMA DISCOVER CONSOLE UPRIGHT (TITANIUM) PMA DISCOVER CONSOLE UPRIGHT (METALLIC BLACK) PMA DISCOVER CONSOLE UPRIGHT (ARCTIC SILVER) CS-002 PFB INTEGRITY CONSOLE UPRIGHT (PLANET FITNESS) PMA INTEGRITY CONSOLE UPRIGHT (ARCTIC SILVER) CS-003 PMA, PFB CONSOLE SUPPORT GASKET CS-004 PMA, PFB STANDOFF (4) CS-005 PMA, PFB REX2NEK GROMMET (2) CS-006 PMA, PFB CONSOLE SUPPORT BOLT (4) CS-007 PMA, PFB A ACTIVITY ZONE BOARD CS-008 PMA, PFB INTEGRITY CONSOLE MOUNTING SCREW (4) CS-009 PMA DISCOVER CONSOLE MOUNTING SCREW (4) 11

14 Drive System DS-001 PMA, PFB LOWER AXLE ASSEMBLY DS-002 PMA, PFB UPPER AXLE ASSEMBLY DS-003 PMA, PFB LARGE SPROCKET DS-004 * PMA, PFB MAIN CHAIN (2) DS-005 PMA, PFB DRIVE CHAIN DS-006 PMA, PFB CHAIN MASTER LINK (3) DS-007 PMA, PFB CHAIN BEARING (16) DS-008 PMA, PFB LOWER AXLE PILLOW BLOCK (2) DS-009 PMA, PFB LOWER PILLOW BLOCK MOUNTING BOLT (4) DS-010 PMA, PFB WASHER (4) DS-011 PMA, PFB UPPER PILLOW BLOCK (2) DS-012 PMA, PFB UPPER PILLOW BLOCK MOUNTING BOLT (4) DS-013 PMA, PFB WASHER (4) DS-014 PMA, PFB CHAIN TENSIONING BOLT (2) DS-015 PMA, PFB NUT (4) DS-016 PMA, PFB AXEL SCREW DS-017 PMA, PFB AXEL WASHER DS-018 PMA, PFB SET SCREW (2) DS-019 PMA, PFB AXEL KEY ILLUSTRATION ON FOLLOWING PAGE * When replacing the MAIN CHAIN it may be necessary to order replacement crimped retaining rings. 12

15 Drive System DS-007 DS-004 DS-011 DS-013 DS-012 DS-002 DS-015 DS-014 DS-006 DS-008 DS-010 DS-009 DS-016 DS-017 DS-019 DS-018 DS-001 DS-005 DS

16 Drive System DS-027 DS-023 DS-024 DS-020 DS-026 DS-021 DS-025 DS-029 DS-020 DS-028 DS-022 DS-020 PMA, PFB TOP WEAR BAR (2) DS-021 PMA, PFB LEFT BOTTOM WEAR BAR DS-022 PMA, PFB RIGHT BOTTOM WEAR BAR DS-023 PMA, PFB WEAR BAR BOLT (2) DS-024 PMA, PFB WEAR BAR NUT (2) DS-025 PMA, PFB SET SCREW (2) DS-026 PMA, PFB SPACER (10) DS-027 PMA, PFB BOLT (10) DS-028 PMA, PFB NUT (8) DS-029 PMA, PFB WASHER (8) 14

17 Drive System DS-030 PMA, PFB BEARING HUB ASSEMBLY DS-031 PMA, PFB HUB ASSEMBLY MOUNTING BOLT (3) DS-032 PMA, PFB HUB ASSEMBLY SPROCKET DS-033 PMA, PFB SET SCREW (2) DS-034 PMA, PFB RETAINING RING (2) DS-035 PMA, PFB KEY (2) DS-036 PMA, PFB SPROCKET IDLER DS-037 PMA, PFB SPROCKET IDLER BEARING DS-038 PMA, PFB SPROCKET TENSIONER SPACER DS-039 PMA, PFB WASHER DS-040 PMA, PFB BOLT DS-041 PMA, PFB RETAINING RING DS-042 PMA, PFB SPROCKET/IDLER TENSIONING BOLT (2) DS-043 PMA, PFB NUT (2) DS-044 PMA, PFB TENSIONER PUSH ARM DS-045 PMA, PFB PULLEY DS-046 PMA, PFB SET SCREW (2) DS-047 PMA, PFB DRIVE BELT DS-048 PMA, PFB IDLER PULLEY DS-049 PMA, PFB BOLT DS-050 PMA, PFB IDLER PUSH ARM ILLUSTRATION ON FOLLOWING PAGE 15

18 Drive System DS-034 DS-032 DS-033 DS-030 DS-031 DS-047 DS-035 DS-049 DS-046 DS-050 DS-043 DS-042 DS-045 DS-048 DS-038 DS-040 DS-039 DS-044 DS-041 DS-037 DS

19 Base Electronics BE-006 BE-008 BE-001 BE-011 BE-009 BE-012 BE-010 BE-007 BE-005 BE-003 BE-002 BE-014 BE-013 BE-017 BE-004 BE-016 BE-015 BE-018 BE-001 PMA, PFB BRAKE BELT BE-002 PMA, PFB BRAKE PULLEY BE-003 PMA, PFB SET SCREW (2) BE-004 PMA, PFB KEY BE-005 PMA, PFB RETAINING RING BE-006 PMA, PFB GK ENCODER KIT BE-007 PMA, PFB ENCODER ALIGNMENT PLATE BE-008 PMA, PFB ENCODER ALIGNMENT PLATE SCREWS (2) BE-009 PMA, PFB ENCODER MOUNTING BRACKET BE-010 PMA, PFB MOUNTING BRACKET BASE BE-011 PMA, PFB MOUNTING BRACKET SCREWS (2) BE-012 PMA, PFB MOUNTING BASE SCREWS (2) BE-013 PMA, PFB BRAKE/DRIVE HUB ASSEMBLY BE-014 PMA, PFB BRAKE/DRIVE MOUNTING BOLTS (3) BE-015 PMA, PFB BRAKE BE-016 PMA, PFB BRAKE MOUNTING PLATE BE-017 PMA, PFB BRAKE MOUNTING BOLTS (3) BE-018 PMA, PFB RETAINING RING 12MM X 1MM 17

20 Base Electronics BE-021 BE-023 BE-022 BE-020 BE-026 BE-024 BE-019 BE-028 BE-030 BE-025 BE-029 BE-019 PMA, PFB GK DRIVE MOTOR BE-020 PMA, PFB DRIVE MOTOR PULLEY BE-021 PMA, PFB SET SCREW (2) BE-022 PMA, PFB KEY BE-023 PMA, PFB NUT (4) BE-024 PMA, PFB WASHER (4) BE-025 PMA, PFB 0K ISOLATING PAD (2) BE-026 PMA, PFB 0K ISOLATING SHOULDER WASHER (4) BE-027 PMA, PFB LINE FILTER ILLUSTRATED ON NEXT page BE-028 PMA, PFB FLY WHEEL BE-029 PMA, PFB FLY WHEEL FAN BE-030 PMA, PFB FLYWHEEL BOLT 18

21 Base Electronics BE-049 BE-050 BE-047 BE-031 BE-044 BE-032 BE-035 BE-034 BE-045 BE-048 BE-046 BE-041 BE-035 BE-037 BE-040 BE-039 BE-027 BE-034 BE-036 BE-033 BE-042 BE-038 BE-043 BE-031 PMA, PFB IEC CONNECTOR BOX BE-032 PMA, PFB IEC CONNECTOR SCREWS (4) BE-033 PMA, PFB INSIDE ELECTRICAL BOX BE-034 PMA, PFB SCREW (14) BE-035 PMA, PFB SCREW (11) BE-036 PMA, PFB NUT (2) BE-037 PMA, PFB AK MOTOR CONTROLLER BE-038 PMA, PFB MOTOR CONTROLLER TAB BE-039 PMA, PFB SCREW BE-040 PMA, PFB HEX BOLT (2) BE-041 PMA, PFB B FAN BRAKE BOARD BE-042 PMA, PFB FAN BE-043 PMA, PFB MOUNTING SCREWS (4) BE-044 PMA, PFB COAX CONNECTOR BE-045 PMA, PFB SHIELDED CAT5E COUPLER BE-046 PMA, PFB CAT5E COUPLER BE-047 PMA, PFB POWER CONNECTOR BE-048 PMA, PFB SCREW (2) BE-049 PMA, PFB GROUND SCREW (2) BE-050 PMA, PFB STAR WASHER (2) 19

22 Base Electronics BE-055 BE-053 BE-057 BE-052 BE-056 BE-051 BE-054 BE-067 BE-051 PMA, PFB TOP RESISTOR ASSEMBLY MOUNTING SCREW (2) BE-052 PMA, PFB RESISTOR ASSEMBLY NUT (2) BE-053 PMA, PFB BRKT; RESISTOR MTG (2) BE-054 PMA, PFB 100E WIRE-WOUND RESISTOR BE-055 PMA, PFB RESISTOR BOLT BE-056 PMA, PFB RESISTOR NUT BE-057 PMA, PFB BOTTOM RESISTOR ASSEMBLY MOUNTING SCREW (2) BE-067 PMA, PFB INSULATOR, FISHPAPER 0.030" THICK 20

23 Base Electronics BE-058 BE-059 BE-061 BE-060 BE-064 BE-063 BE-063 BE-065 BE-066 BE-064 BE-062 BE-064 BE-058 PMA, PFB ELECTRONICS SWEAT SHIELD BE-059 PMA, PFB ELECTRONICS SWEAT SHIELD SCREW (5) BE-060 PMA, PFB ELECTRONICS SWEAT SHIELD WASHER (2) BE-061 PMA, PFB MOTOR CONTROLLER BOX BE-062 PMA, PFB GROMMET: EDGE 20MM WIDE (2) BE-063 PMA, PFB SCREW (6) BE-064 PMA, PFB GROMMET: PLASTIC (18) BE-065 PMA, PFB ELECTRICAL BOX TOP BE-066 PMA, PFB REAR ELECTRICAL MOTOR BOX 21

24 Wiring Diagram WD-001 PMA, PFB C-SAFE CABLE EXTENSION WD-002 PMA, PFB C-SAFE CABLE WD-003 PMA, PFB ETHERNET CABLE WD-004 PMA, PFB COAX CABLE WD-005 PMA, PFB CONSOLE CABLE WD-006 PMA, PFB MIB POWER WD-007 PMA, PFB RESISTOR CABLE WD-008 PMA, PFB CBL ASSY: AC, FILTER TO CONTROLLER WD-009 PMA, PFB CBL ASSY: AC, SWITCH TO FILTER WD-010 PMA, PFB CBL ASSY: AC, IEC TO SWITCH WD-011 PMA, PFB CBL ASSY: MOV; FILTER WD-012 PMA, PFB CBL ASSY: HI-POT JUMPER WD-013 PMA, PFB CBL ASSY: GROUND WD-014 PMA, PFB CBL ASSY: EXTENSION, DRIVE MOTOR WD-015 PMA, PFB CBL ASSY: EXTENSION, THERMAL SWITCH WD-016 PMA, PFB CBL ASSY: ENCODER WD-017 PMA, PFB CBL ASSY: PCB; BRAKE/FAN CONTROL WD-018 PMA, PFB CBL ASSY: LIFEPULSE, EXTENSION WD-019 PMA, PFB CBL ASSY: LIFEPULSE, HANDLES (2) WD-020 PMA, PFB CBL ASSY: INTERFACE TO CONSOLE, WD-021 PMA, PFB CBL ASSY: SWITCH_A WD-022 PMA, PFB CBL ASSY: SWITCH_B WD-023 PMA, PFB CBL ASSY: CONTROLLER TO INTERFACE PCB WD-024 PMA, PFB KEYPAD; MEMBRANE ERGOBAR RT WD-025 PMA, PFB KEYPAD; MEMBRANE ERGOBAR LT WD-026 PMA, PFB AK CBL ASSY: GROUND ESD WD-027 PMA CBL ASSY: COMMUNICATION, DISCOVER WIRING DIAGRAMS ON FOLLOWING PAGES 22

Wiring Diagram - Base WD - 002 WD - 003 WD - 001 C-SAFE EXTENSION WD - 004 MIB POWER +24VDC ATTACHABLE TV POWER +12VDC 2.5 x 5.

25 Wiring Diagram - Base WD WD WD C-SAFE EXTENSION WD MIB POWER +24VDC ATTACHABLE TV POWER +12VDC 2.5 x 5.5mm locking barrel connector center (+) ETHERNET C-SAFE COAX WD TO CONSOLE WD WD WD WD WD PMC CONTROLLER WD WD WD WD DRIVE MOTOR WD WD POWER BRAKE ENCODER FAN 1 FAN 2 DISCOVER CONSOLE ONLY: ONE FERRITE IS PLACED ON THESE WIRES: MIB POWER +24VDC WIRES FROM CABLE (PAGE 1) AND THE THREE WIRES FROM THE 10 POSITION CONNECTOR ON CABLE

26 Wiring Diagram - Console - Integrity C-SAFE PINOUT (P9/P10) PIN# SIGNAL DESCRIPTION AUDIO LEFT AUDIO RIGHT RECEIVE DATA (RxD) TRANSMIT DATA (TxD) V-CARDIO CTS GROUND VSYSC CONSOLE C-SAFE LIFEPULSE WD WD WD WD WD WD WD WD WD UP / DOWN (LEFT) CONNECT TO BASE CABLE GO / STOP (RIGHT) 24

27 ETHERNET C-SAFE WD WD C-SAFE WD WD WD WD GO / STOP (RIGHT) Wiring Diagram - Console - Discover CARRIER PCB MIB CONSOLE POWER CONNECTOR CONNECT TO BASE CABLE LIFEPULSE UP / DOWN (LEFT) DISCOVER CONSOLE ONLY: ONE FERRITE IS PLACED ON THESE WIRES: MIB POWER +24VDC WIRES FROM CABLE (PAGE 1) AND THE THREE WIRES FROM THE 10 POSITION CONNECTOR ON CABLE

28 Consoles - Discover SE & SI Use the console serial number to select the correct console. Please refer to the Discover SE parts manual 16DN-XXXXX-XX. Discover SE Console - 16 inch Use the console serial number to select the correct console. Please refer to the Discover SI parts manual 10DN-XXXXX-XX. Discover SI Console - 10 inch 26

29 Console Assembly - Integrity CN-001 PMA PLED-ENGXX-02 INTEGRITY POWERMILL EXERCISE EQUIP CONSOLE PFB PLED-ENGXX-02PF POWERMILL INTEGRITY PLANET FITNESS CONSOLE CN-002 PMA, PFB A PROGRAMMED PCB: B FOR POWERMILL CN-003 PMA, PFB VMI 6-19X 6 PHL PAN PLT ST BZ B CN-004 PMA, PFB AK CBL-ASSY: POLAR PCB W/HEADER CN-005 PMA AK OVERLAY:BEZEL;SWITCH ASSY:IPOD HOLDER;PMIL;ENG PFB AK OVERLAY:BEZEL;SWITCH ASSY;IPODHOLDER;PMILL;PF;ENG CN-006 PMA, PFB 0K PANEL ACCESS: IPOD CABLE CN-007 PMA, PFB 0K HOLDER: IPOD CN-008 PMA, PFB AK CBL ASSY: CONSOLE, I-POD; NON-TREAD CN-009 PMA, PFB X10 PHL PAN MS ST BZ B (2) CN-010 PMA, PFB X 8 PHL PAN B ST ZN (4) CN-011 PMA, PFB AK ASSY: HEADPHONE JACK PANEL; SHADOW GREY CN-012 PMA, PFB X10 PHL PAN MS ST BZ B (1) CN-013 PMA, PFB 0K TAPE: ADHESIVE; DBL-SIDED B CN-014 PMA, PFB AK OVERMOLDED IPOD CABLE; NON TREAD; INTEGRITY CN-015 PMA, PFB 118E HEART RATE RECEIVER: CODED; RE07L CN-016 PMA, PFB B CLASSIC LOWER CONSOLE CN-017 PMA, PFB VMI 6-19X 6 PHL PAN PLT ST BZ B (5) CN-018 PMA, PFB VMI 8-18X12 PHL PAN AB ST BZ B (6) CN-019 PMA, PFB 0K DOOR: BATTERY; SHDW-02XX CN-020 PMA, PFB AK CONSOLE CASE ASSY: NON-TREAD; SHADOW GREY CN-021 PMA, PFB 0K DECAL: INTEGRITY CONSOLE REAR (Not Shown) ILLUSTRATION ON FOLLOWING PAGE 27

30 Console Assembly - Integrity CN Console Case Assembly CN-005 CN-017 CN-002 CN-004 CN-007 CN-020 CN-008 CN-006 CN-019 CN-003 CN-015 CN-009 CN-016 CN-013 CN-010 CN-014 CN-012 CN-011 CN

Classic Upright Bike CLSC-XXXX-01

Classic Upright Bike CLSC-XXXX-01 Classic Upright Bike Customer Support Services PARTS MANUAL rev 15 Feb 2010 Contents Miscellaneous...3 Console Components...4 Console Mounting Screws and Polar Covers...5 Alternator w/pulley...6 Crankshaft