Jörg Dahringer Trevira GmbH. Trevira fibre innovations based on Ingeo TM biopolymer
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1 Jörg Dahringer Trevira GmbH Trevira fibre innovations based on Ingeo TM biopolymer 1
2 Index of contents Overview about Trevira Market demands Challenges Fiber innovations based on Ingeo Tm for different applications Summary 2
3 The Trevira Group Facts Trevira is an innovative European manufacturer of high-value polyester fibre specialities for home textiles, the automotive industry, functional apparel, hygiene and technical applications. Our customers: The global textile industry with focus on EU countries (> 80% of sales). Sales volume (2010): 240 Mio Workforce: 1,350 employees (Jan. 2011) Production (2011): to staple fibres and filaments; to polyester chips. Trevira is internationally certified: DIN EN ISO 9001; DIN EN ISO Trevira products carry the Oeko-Tex Standard 100 Certificate. 3
4 Trevira Sites Hattersheim (Germany) Marketing & Sales Zielona Gora (Poland) Textured Yarns (ATY) Bobingen (Germany) Headquarter Polymer POY/FOY Staplefibres R & D Center Guben (Germany) Polymer POY/FOY Textured Yarns (DTY) R & D/TCC Text. Yarns 4
5 The Owners of Trevira The world s leading manufacturer of PET, polyester fibre and PTA Market Cap. US $ 8 bn (average/thailand S.E.) consolidated revenue 06/ /2011 of US $3.6 bn Approx. 6,650 employees worldwide (2011) Privileged access to raw materials (contracts LT) Consolidation of market share in China, USA and Europe (7 corporate transactions in 2010 between acquisitions and joint ventures) 5
6 The Owners of Trevira Sales: 140 mn. Workforce: 700 employees Locations: 6 (Europe, Turkey, Brazil, China) Production: 35,000 tonnes polyester filament yarns 6
7 Product examples Trevira technical applications, e.g. filter materials fibres for hygiene products fill fibres for bedding automotive textile interiors antimicrobial house textiles functional underwear & active sportswear jeans / denim corporate wear & workwear cleaning textiles 7
8 Product examples home textiles / Trevira CS private market hospitality sector transport sector technical applications public spaces health care sector office interiors event & fair design 8
9 Market demands Product safety Hygienic application FDA approved or components listed Processability Throughput Technical performance Functionality Bonding behavior Influence to the surface haptic 9
10 Market requirements Environmental value Sustainable / Green brands Environmental friendly / carbon food print Economical value Energy consumption High efficiency 10
11 Challenges Fibre grades based on PLA Ingeo Tm Processability of the raw material (melt spinning process / conventional stretch line) Reach the expected fibre properties Further processing during the web forming Conversion to the final product 11
12 Challenges of PLA Ingeo TM Lower melting point compared to PET (160 C / 253 C) Lower glass transition temperature compared to PET (60 C / 78 C) Requires modified spinning and stretching conditions compared to PET To get similar crimp properties, crimping conditions need to be adjusted 12
13 Challenges Important fibre properties Fineness Finish on the fibre Crimp crimp contraction (K1) crimps / cm (crimps / inch) decrimped length crimped length decrimped length 13
14 Fibres based on Ingeo TM Homopolymer fibres for high loft nonwovens Trevira T 260, 6,7 dtex, 12,0 dtex, 60 mm Mechanical bonding of the web Typical end use: nonwovens mattresses source: EDANA 14
15 Fibres based on Ingeo TM Homopolymer fibres for spunlace / hydroentanglement Trevira T 260, 1,7 dtex, 38 mm Typical end use: wet wipes Fibre requirements: less foaming finish suitable for hygienic end use source: Jacob Holm 15
16 Fibres based on Ingeo TM Homopolymer fibres for wetlaid Trevira T 260, 1,7 dtex, 4, 6 mm, uncrimped wet and dry Typical end use: wipes, technical papers Fibre requirements: dispersion performance source: EDANA 16
17 Fibres based on Ingeo TM poor dispersion performance good dispersion performance 17
18 Fibres based on Ingeo TM Source: Farrington / Lunt / Davies / Blackburn 18
19 Fibres based on Ingeo TM PLA fiber T 260 1,7 dtex PET wool type T 340 2,4 dtex 19
20 DSC curve of T
21 Fibres based on Ingeo TM properties T 260 fineness / dtex 1, 7 12,0 tenacity / cn/tex elongation / % single fibre shrinkage 110 C / %] C / %
22 Fibres based on Ingeo TM 40 single fibre shrinkage / % C 110 C heat setting / C 22
23 Fibres based on Ingeo TM Bicomponent fibre, core/sheath, for airlaid Trevira T 266, 2,2 dtex, 4, 6 mm Typical end use: wipes, femme care products Fibre requirements: dispersion performance bonding behaviour (additives) source: EDANA Melting points: 160 C / 130 C 23
24 Fibres based on Ingeo TM airlaid web blend PLA/PLA fibre / woodpulp) melt sails 24
25 Fibres based on Ingeo TM Bicomponent fibre, core/sheath, for thermal bonding Trevira T 266, 2,2 dtex, 4,4 dtex, 50 mm Typical end use: agriculture nonwovens Fibre requirements: crimp stability source: EDANA 25
26 TM Fibres based on Ingeo carded web (100 % PLA/PLA fibre) bonding points 26
27 Melting point vs. % D-isomer source: Farrington / Lunt / Davies / Blackburn 27
28 DSC curve of T
29 Fibres based on Ingeo TM properties T 266 fineness / dtex 2,2 4,4 tenacity / cn/tex elongation / % single fibre shrinkage 110 C / %
30 Cross section of T 266 no barrier between core and sheath visible, due to same polymer chemistry after heat setting at 100 C 30
31 Melting behavior of T
32 Summary Existing market for products based on PLA Ingeo Tm More intelligent products with additional functions to save raw materials and resources Products based on PLA Ingeo Tm are alternatives with additional properties and provide the option to cover new applications and new (niche) markets Develop alternative feedstock's (Biomass) for PLA 32
33 Thank you for your attention 33
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