ADVANCED. CATIA V5 Workbook. Knowledgeware and Workbenches. Release 16. Knowledgeware. Workbenches. Richard Cozzens. Southern Utah University

Transcription

1 ADVANCED CATIA V5 Workbook Knowledgeware and Workbenches Release 16 Knowledgeware Tutorial Exercises Workbenches Kinematics Stress Analysis Sheetmetal Design Prismatic Machining Richard Cozzens Southern Utah University SDC PUBLICATIONS Schroff Development Corporation

2 Advanced CATIA V5 Workbook v TABLE OF CONTENTS Introduction to Advanced CATIA V5 Introduction to CATIA V5...I.1 Workbook Objectives...I.1 How To Use This Workbook...I.2 CATIA V5 Running on Windows XP...I.3 Reviewing CATIA V5 Standard Menus And Tools...I.4 1 The Start Menu...I.5 2 The Current Active CATIA V5 Document...I.6 3 The Standard Windows Toolbar...I.6 4 The Specification Tree...I.6 5 The Compass...I.10 6 The Select Tool and Toolbar...I.11 7 The Current Workbench...I.11 8 Window Maximize and Minimize...I.12 9 Plane Representation (xy, yz and xz)...i The Current Workbench Tools And Toolbars...I The Axis Orientation...I The Tools Toolbar...I The Product Knowledge Template Toolbar...I The Analysis Toolbar...I The View Toolbar...I The CATIA V5 Standard Toolbar...I The Prompt Zone...I The Knowledge Toolbar...I The Apply Material Tool...I The Measure Tool...I The Power Input Mode...I The Double Chevron Symbols...I-22

3 vi Advanced CATIA V5 Workbook Lesson 1 Knowledgeware Introduction Objectives Workbench Tools and Toolbars The Set of Equations Toolbar The Knowledge Toolbar The Reactive Features Toolbar The Tools Toolbar The Actions Toolbar The Organize Knowledge Toolbar The Control Features Toolbar The Problem The Solution Steps To Implementing the Knowledgeware Solution Determine the Requirements Creating the Extrusion Profile Sketch Constraining the Extrusion Profile Sketch Modifying the Constraint Names Creating the Profile Sketch of the Joggle Constraining the Joggle Profile Sketch Modifying the Constraint Names Creating a Solid of the Joggled Extrusion Creating an Extrusion Table Importing the Extrusion Table Applying the Extrusion Table to the Joggled Extrusion Editing the Extrusion Table Displaying the Extrusion Type in the Specification Tree Modifying the Existing Joggled Profile Sketch Automating the Modification Using a Marco Customizing the Macro Using VB Script Testing The Customized Macro Creating a Tool Icon for the Macro Applying Correct Processes and Standards Using the Check Tool Practical Applications Creating an Up to Date Production Drawing Automatically Summary Review Questions Practice Exercises

4 Table of Contents vii Lesson 2 DMU Kinematics Workbench Introduction Objectives Tools and Toolbars The DMU Kinematics Toolbar The DMU Generic Animation Toolbar The DMU Space Analysis Toolbar The Kinematics Update Toolbar Steps to Simulating an Assembly Using the DMU Kinematics Workbench Preparing the Assembly Creating the Mounting Assembling the U-Joint into the Mounting Moving an Assembly into the DMU Kinematics Workbench Automatic Joint Creation Manual Joint Creation Mechanism Analysis Adding a Command Editing a Simulation Playing a Simulation Compiling The Simulation Replaying the Simulation Distance and Band Analysis Clash Analysis Edit Analysis Swept Volume Trace Analysis Summary Review Questions Practice Exercises

5 viii Advanced CATIA V5 Workbook Lesson 3 Generative Structural Analysis Workbench Introduction Objectives Workbench Tools and Toolbars The Solver Tools Toolbar The Load Toolbar The Compute Toolbar The Restraint Toolbar The Virtual Part Toolbar The Image Toolbar The Analysis Tools Toolbar The Analysis Results Toolbar The Mass Toolbar Steps to Creating and Analyzing a Beam Using the GSA Workbench Create Beam.CATPart Apply Material and Apply View Properties Starting Generative Structural Analysis Workbench Links Manager Finite Element Model Applying Advanced Restraint Applying a Force Compute Solution Visualizing the Displacement Visualizing the Stress Von Mises Animating Views Amplitude Modulation & Image Layout Cut Plane Analysis Smooth Virtual Part Mechanical Restraints Knowledge Advisor Insert Buckling Case Insert Frequency Case Creating Reports Summary Review Questions Practice Exercises

6 Table of Contents ix Lesson 4 Generative Sheet Metal Design Workbench Introduction Objectives Workbench Tools and Toolbars The Sheet Metal Toolbar The Sketcher Toolbar The Constraints Toolbar Flattening a Part Created in the Part Design Workbench Opening the Part Creating A Sheet Metal Bracket Using the Sheet Metal Design Workbench Select the Generative Sheet Metal Design Workbench Setting the Sheet Metal Parameters Creating the Primary Wall Using the Wall Tool Creating Additional Walls Generating Bends Using the Bend Tool Creating Flanges Using the Flange Tool Creating Flanges Using the Wall on Edge Tool Creating Corner Radii and Holes in the Sheet Metal Design Workbench Flattening the Bracket Using the Fold/Unfold Tool Saving the Unfolded Part as a DXF and Opening It in the Drawing Workbench Summary Review Questions Practice Exercises

7 x Advanced CATIA V5 Workbook Lesson 5 Prismatic Machining Workbench Introduction Objectives Workbench Toolbars The Manufacturing Program Toolbar The Prismatic Operations Toolbar The Auxiliary Operations Toolbar The NC Output Management Toolbar The Machining Features Toolbar The Machining Process Toolbar Creating the Models Required for this Lesson Getting Started with the NC Processing Set Defaults to Inch Mode Load the Product Assembly for NC Set Up the Machine Parameters Set Up a Machining Axis Set the Visualization Elements and Other Parameters Defining the Geometry Setting Up the Strategy Tab Setting Up the Tool Setting Feeds and Speeds SettingUp Macros Replaying the Operation SpotDrilling the Holes Drilling the Holes To Size Milling the Counterbores Mill the Opposite Side of the Part Milling the O.D Milling the Pocket Post Processing Summary Review Questions Practice Exercises Terms and Definitions Workbook/CATIA V5 Terms and Definitions...T.1