Gat ew ay T o S pace AS EN / AS TR Class # 07. Colorado S pace Grant Consortium

Transcription

1 Gat ew ay T o S pace AS EN / AS TR 2500 Class # 07 Colorado S pace Grant Consortium

2 One Minute Reports: - Can we have two data loggers? - Do you provide us with cameras? {Hardware Checkout after proposal} - Getting personal hardware back after? - Do we pay then get paid back or do we get cash upfront? - Can HOBO record CO2 gas? - Is the presentation just showing our Proposal with slides? - Safety class with class for ITLL? - HOBO demo not quite there. - We have been really moving fast. - Extra foam core if box breaks during testing? - Batteries for HOBO? - Inputs to HOBO what kind? - Difference in reports? Each team member or just one per team?

3 Lego Drop: - Thoughts from that experience? - Increased time did great! - Team Dynamics? - Winners are 3rd Place Echo 3 (Team 6) = 311 grams 2nd Place Axium (Team 2) = 301 grams 1st Place Team 3 = 165 grams - Prizes are

4 Announcements: - Grades on website - Noah Moore on Proposal - One Minute Reports write neat please - 58 Days to launch

5 Soldering:

6 Caution: - Soldering is dangerous if not respected - Be mindful of where you are and where the soldering iron is - Eyes and liquid solder - Everyone is expected to solder - If you get burned - Stay together, don t work ahead

7 PCB printed circuit boards Solder Pads Soldering Top View Side View Circuit Board Resistor 7

8 Soldering Iron 8

9 Move soldering iron until tip is touching wire & solder pad 9

10 Move solder to touch edge of tip. Solder 10

11 Hold until solder melts on tip by wire Solder 11

12 Move solder back to touch wire only Solder

13 Move solder in to form a small pocket Solder

14 Move soldering iron tip up. This will drag solder up with it. Solder

15 Look for shinny fillets

16 Soldering Tips 1. Make sure tip is hot 3. Clean & tin tip 5. Keep tip clean by using wet sponge and cloth 7. Heat until the parts are hot enough to melt solder 9. Hold until solder flashes around pad 11.Do not put too much solder on

17 Tinned Copper Traces Top View

18 Soldered Top View Solder bridge shorting two traces - bad, bad, bad But, can be fixed by reheating or using solder sucker

19 Hands-on: Soldering Step 1: Distribute solder kits among team You will have to share the soldering station Help each other learn the techniques 15

20 Hands-on: Soldering Step 2: Layout kit 16

21 Hands-on: Soldering Step 3: Look at board, find reference point Install Side 17

22 Hands-on: Soldering Step 3: Look at board, find reference point Solder Side 18

23 Hands-on: Soldering Step 4: Flip board over and place chip Step 5: Small circle placed over pin hole 1 16

24 Hands-on: Soldering Step 6: Flip board over and bend chip leads out DO NOT SOLDER AT THIS TIME 20

25 Hands-on: Soldering Step 7: Install 120 kω resistor (Brown, Red, Yellow) 21

26 Hands-on: Soldering Step 7: Install 120 kω resistor (Brown, Red, Yellow) 22

27 Hands-on: Soldering Step 8: Install 33 kω resistor (Orange, Orange, Orange) 23

28 Hands-on: Soldering Step 9: Verify resistors 120 kω Brown, Red, Yellow 33 kω Orange, Orange, Orange

29 Hands-on: Soldering Step 10: Flip board over 120 kω Brown, Red, Yellow Step 11: Solder Resistors 33 kω Orange, Orange, Orange

30 Hands-on: Soldering Step 12: Inspect solder joints and trim leads 27

31 Hands-on: Soldering Step 13: Flip board over and install capacitor Gray strip indicates negative lead - Lead 28

32 Hands-on: Soldering Step 14: Verify capacitor is installed correctly - Lead 29

33 Hands-on: Soldering Step 15: Flip over board and solder capacitor - Lead 30

34 Hands-on: Soldering Step 16: Verify solder joint and clip leads 31

35 Hands-on: Soldering Step 17: Install RED LED over 120 kω Resistor Negative side is facing edge of board Negative Lead 32

36 Hands-on: Soldering Step 18: Install GREEN or YELLOW LED over 33 kω Resistor. Negative side is facing edge of chip Negative Lead

37 Hands-on: Soldering Step 19: Flip board over and solder LED leads 34

38 Hands-on: Soldering Step 20: Verify solder joints and clip leads 35

39 Hands-on: Soldering Step 21: Solder chip to board. Go slow 36

40 Hands-on: Soldering Step 22: Verify solder joints and look for solder bridges 37

41 Hands-on: Soldering Step 23: Install 9V battery clip to board 38

42 Hands-on: Soldering Step 24: Flip board over and solder battery leads 39

43 Hands-on: Soldering Step 25: Attach test battery and watch what you made NOTE: If it doesn t work, detach battery immediately and have it inspected 40

44 Oscillator Demo Thermistor R1 555 Timer IC Vcc LED R2 Voltage on capacitor C1 Digital Output Signal C1 Not Used Capacitor Charge & Discharge Waveform Time Simulation courtesy of Williamson Labs:

45 Hands-on: Soldering Soldering 201 HW #4 Slides 18

46 Hands-on: Timing Circuit, Power & Camera - Your team will do the following: - Build the timing circuit 46

47 Hands-on: Timing Circuit, Power & Camera - Test with 12 V power 47

48 Hands-on: Timing Circuit, Power & Camera Parts needed for Timing Circuit Steps: 1 Timing Circuit kit NOTE: This timing circuit kit was slightly modified by removing the 1 KΩ for resistor R2 and replacing it with a 2 MΩ resistor to increase timing intervals. 48

49 Hands-on: Timing Circuit, Power & Camera Step 1a: Layout timing circuit kits and set parts out

50 Hands-on: Timing Circuit, Power & Camera Step 1b: Study the PC Board front and back

51 Hands-on: Timing Circuit, Power & Camera NOTE: The following steps are slightly different from those listed on the Velleman box. Both will produce same final product Step 2: Put connectors together

52 Hands-on: Timing Circuit, Power & Camera Step 3: Solder connect to board as shown: NOTE: Velleman instructions are different.

53 Hands-on: Timing Circuit, Power & Camera Step 4: Solder relay to board as shown:

54 Hands-on: Timing Circuit, Power & Camera Step 5: Solder resistors to board as shown: R1=R3=1 KΩ R2=2 MΩ

55 Hands-on: Timing Circuit, Power & Camera Step 6: Solder diodes as shown (watch polarity): D2 D1 D3

56 Hands-on: Timing Circuit, Power & Camera Step 7: Install trimpots as shown. Do not adjust at this time. RV2=50K=PULSE RV1=1M=PAUSE

57 Hands-on: Timing Circuit, Power & Camera Step 8: Install red LED LED: Make sure short lead is installed in hole next to relay (flat side)

58 Hands-on: Timing Circuit, Power & Camera Step 9: Install Capacitor C1 C1=100 nf

59 Hands-on: Timing Circuit, Power & Camera Step 10: Install Capacitor C2 and C3. Watch polarity. Positive lead is the long lead and goes in the positive hole C3=100 µf C2=100 µf

60 Hands-on: Timing Circuit, Power & Camera Step 11: Solder socket. Be careful of solder bridges.

61 Hands-on: Timing Circuit, Power & Camera Step 12: Install 555 Timer chip. Be careful of orientation

62 Hands-on: Timing Circuit, Power & Camera Step 13: Install A23 batteries (12 V) into specially made case Make sure switch is ON Step 14: Use voltmeter to verify you have 12 V

63 Hands-on: Timing Circuit, Power & Camera Step 15: Hook Up 12 V battery as shown below: Green wire from switch is GRD Red wire from battery is +12V on timing circuit

64 Hands-on: Timing Circuit, Power & Camera Step 16: Flip switch ON (should here a click and see red LED light up) NOTE: If not, flip switch OFF and have timing circuit inspected

65 Hands-on: Timing Circuit, Power & Camera Step 17: Adjust pause and pulse to get timing interval to around 3 minutes. Picture below is approximately the proper setting.