SmartMark Pulling Heads Pull with confidence and precision, the Encore Wire way!

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1 SmartMark Pulling Heads Pull with confidence and precision, the Encore Wire way!

2 SmartMark Pulling Heads At Encore Wire, our capabilities go beyond just making wire. We strive each and every day to exceed your expectations by maximizing the value of Encore s products and services. We value your business, and continue to offer more options and reasons to keep choosing us for all of your wire needs. We continue to stock all sizes and colors of wire at our McKinney, Texas distribution center and maintain an inventory level that ensures the quality of service Encore Wire customers have come to expect, but we didn t stop there. You asked. We delivered. Encore Wire is now offering light-weight aluminum pulling heads featuring the patent pending SmartMark design for a safe and efficient pull, saving you time and money. We offer solutions and extra care for every need that you have, making sure that we have what you want, when you want it, and how you want it. Guaranteed. Single Pulling Heads Max. Loads Double Pulling Heads Max. Loads 6 AWG 4 AWG 3 AWG 2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 KCMIL 300 KCMIL 350 KCMIL 400 KCMIL 500 KCMIL 600 KCMIL 750 KCMIL 1000 KCMIL Max. Load (lbs) ,000 1,250 1,650 1,900 2,300 2,350 2,400 4,000 4,200 4,300 5,000 6 AWG 4 AWG 3 AWG 2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 KCMIL 300 KCMIL 350 KCMIL 400 KCMIL 500 KCMIL 600 KCMIL 750 KCMIL 1000 KCMIL Max. Load (lbs) ,340 1,690 2,000 2,500 3,300 3,800 4,600 4,700 4,800 8,000 8,400 8,600 10,000

3 SmartMark Crimping Instructions The Encore pulling sleeves can be easily crimped onto Encore copper wire with an 11 ton hydraulic press. Figure 1: Strip Strip the wire jacket at least four (4) inches back. Figure 2: Sleeve seated on wire Seat the pulling head sleeve firmly onto the wire, making sure that there is no space between the end of the wire and the nose of the pulling head. The pulling head is fully seated when the pulling cable is pressed against the top of the sleeve. The sleeve may require twisting and/or tapping with a hard plastic mallet to seat. Figure 3: Crimped on SmartMark (3/0 AWG to 500 KCMIL) The press used to crimp the pulling heads should be centered directly over the patent pending SmartMark crimp line in order to guarantee correct crimp placement. Encore Wire SmartMark Pulling Heads Crimping Instructions SmartMark pulling heads take the headache out of attaching pulling heads! Locate the raised lines around the sleeve of the pulling head to find the appropriate crimp locations, and use the respective number of crimps listed below. Wire # of Crimps on Line 1 # of Crimps on Line 2 Margin of Error ± 6 AWG 4 AWG 3 AWG 2 AWG 1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 KCMIL 300 KCMIL 350 KCMIL 400 KCMIL 500 KCMIL 600 KCMIL 750 KCMIL 1000 KCMIL

4 SmartMark Spec Sheet Single Pulling Head Spec Sheet Double Pulling Head Spec Sheet Part Number Conductor Lug & Lanyard Combined Part Number Conductor Lug & Lanyard Combined AWG Copper 6 AWG Copper 4 AWG Copper 3 AWG Copper 2 AWG Copper 1 AWG Copper 1/0 AWG Copper 2/0 AWG Copper 3/0 AWG Copper 4/0 AWG Copper 250 KCMIL Copper 300 KCMIL Copper 350 KCMIL Copper 400 KCMIL Copper 500 KCMIL Copper 600 KCMIL Copper 750 KCMIL Copper 1000 KCMIL Copper AWG Copper 6 AWG Copper 4 AWG Copper 3 AWG Copper 2 AWG Copper 1 AWG Copper 1/0 AWG Copper 2/0 AWG Copper 3/0 AWG Copper 4/0 AWG Copper 250 KCMIL Copper 300 KCMIL Copper 350 KCMIL Copper 400 KCMIL Copper 500 KCMIL Copper 600 KCMIL Copper 750 KCMIL Copper 1000 KCMIL Copper

5 SmartMark FAQs Q: Are SmartMark Pulling Heads disposable? A: Yes. Encore s SmartMark Pulling Heads are manufactured for one time use only. Q: Will Encore install the SmartMark Pulling Heads at the factory? A: Yes. Encore will install the SmartMark Pulling Heads with your next wire order. Q: Will Encore sell their SmartMark Pulling Heads uninstalled with or without a wire purchase? A: Yes. Uninstalled Encore s SmartMark Pulling Heads are available through our stocking electrical distributors only. Q: Does Encore want the SmartMark Pulling Heads returned after use? A: No. Encore s SmartMark Pulling Heads are manufactured for one time use only. Q: Does Encore recycle the SmartMark Pulling Heads? A: At this time, Encore does not offer a scrap/recycling program for our aluminum pulling heads. Q: Does Encore provide a Guarantee on their installed SmartMark Pulling Heads? A: Like with all of our products and services, Encore stands behind our industry leading solutions providing the extra care to make sure we have what you want, when you want it. Q: What type of crimping tool should be used to install Encore s SmartMark Pulling Heads? A: We recommend an 11 ton hydraulic press. For more information on pricing and availability, please contact your local Encore Wire sales representative or visit us online at to find a representative near you.

6 1329 Millwood Road P.O. Box 1149 McKinney, TX

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