1- Horizontal wire drawing machine
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- Damon Mosley
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1 1- Horizontal wire drawing machine Horizontal drawing machine is used to draw high, medium and low carbon steel, as well as copper, aluminum and alloy. It is easy to operate and maintain, the two Capstans can draw the wire at the same time. The machines are applied to drawing wire in the factories such as wire-steel factory, metal mesh factory, nail making factory etc. The equipment consists of main reduction box, die casing, wheel frame, sash brace and electrical control system. The spinning drawing blocks are driven by JZQ series motor, with gear coupling runs changeful gears to reduce speed. The drawing blocks are vertically fixed in sealed box body. The gear is lubricated with oil. In order to lower residual heat on the surface of the block, the cooling means is installed inside of the block. The wortle is soaked in cooling water to reduce its working temperature. The machine runs with linkage. The safety halt gear is installed by the position of operating block. Model WL-350 WL-400 WL-500 WL-650 WL-750 WL-850 WL-1000 Capstan dia. mm Capstan speed r.p.m Max. inlet wire mm Φ6.5 Φ8 Φ10 Φ12 Φ14 Φ16 Φ20 dia. Min. outlet wire mm Φ1.5 Φ1.5 Φ1.5 Φ1.5 Φ1.5 Φ1.5 Φ1.5 dia. Drawing speed m/min Motor power KW 11KW 15KW 18.5KW 22KW 30KW 37KW 45W Gearbox model JZQ Poles
2 2- Vertical wire drawing machine Vertical type wire drawing machine is designed to specialize in metal wire second stage processing, it complies with the conveniences of wire drawing smooth procedure. This machine possesses both functions of wire drawing and wire coiling. The wire is drawn and then automatically coiled into the carrier below. Model DLI/ is easy to operate, it saves time and labor, with good efficiency. Model DLI/ covers wide ranges, such as fastener wire, copper wire and various kinds of steel iron wire drawing and wire coiling and also surface brightness operation. Model DLI-550 DLI-650 DLI-750 DLI-800 DLI-1000 DLI-1200 DLI-1500 Capstan dia. mm Capstan speed r.p.m Max. inlet wire mm Φ6.5 Φ10 Φ12 Φ16 Φ20 Φ24 Φ30 dia. Min. outlet wire mm Φ3 Φ3 Φ3 Φ3 Φ3 Φ3 Φ3 dia. Drawing speed m/min Motor power KW 18.5KW 30KW 37KW 45KW 55KW 75KW 90KW Gearbox model JZQ Poles
3 3- Wire Descaling Machine This machine can do Wire descaling with no need of acid pickling. This equipment is applicable for high, medium, low carbon steel and alloy steel wire shelling, derusting comprehensive treatment. It is used to remove oxidized surface, rust and other matters on all kinds of wire metal surface. It can improve technique characteristics of wires, enhance resistance, promote quality of products and decrease labor force and pollution in work site. It is witnessed in steel frameworks, motorcycles, watercrafts, engineering machinery, chemical metallurgy, containers and the boiler manufacture industry. Model WSX-12 WSX-24 Inlet wire dia. Φ6.5-12mm Φ12-24mm Max. speed 110m/min 100m/min Steel brush 4 4 Motor power 4x4KW+1KW (Vacuum Cleaner ) Max. Ampere Value 7.8A Noise External size Weight 65db 2860x1280x1300mm 2000KGS
4 4- Steel bar cold drawing machine This cold drawing machine can manufacture many kinds of flat bars. She can be equippedwith single bar or multi-bar system. The machine is with high automation, wide product range, big production cap acity. Only one operator is required for whole line. Machine composition: 1. Automatic Bar selection One bar is automatically selected by the bar selection unit. It will be loaded o nto the auto bar feeding unit. 2. Auto Bar feeding unit The bar moves forward to the drawing die direction with the roller feeding. 3. Auto Pointing unit The hydraulic clamping unit clamps the bar and pushes the bar pass the die. 4. Auto hydraulic drawing Drawing cart clamps the bar pointer with hydraulic and draw the bar smoothly with hydraulic force. 5. Cut to length (Optional) The bar can be cut to required length if required. The cut to lengthworking po sition is beside of bar drawing line. It will not affect the production amount. Model Unit LB-3 LB-5 LB-10 LB-20 LB-30 LB-40 Drawing force T Drawing number Drawing speed m/min Drawing range m/min Speed of trolley m/min Max drawing nonferrous mm Φ16 Φ20 Φ30 Φ40 Φ55 Φ65 dia metals Ferrous metal mm Φ30 Φ50 Φ70 Φ90 Φ100 Φ120 Drawing length m Main motor power kw
5 5- Wire straightening and cutting machine (for Pain steel wire coil) Our wire straightening and cutting machine is with simple operation and easy maintenance. 1. Cutting part adopts hydraulic cutting device. 2. With strict quality control, best performance, durables and little breakdown rate. 3. Sound is slight during running, no vibration and to install underground screw not required. 4. Through special design which is studied and improved for years, the easy operation goes with automatic control in high efficiency. 5. Directly deciding its sizes as well as length, the cutting is accurate and flat. 6. Straightness and cutting face is to meet international standard. Model TZJ-5 TZJ-8 TZJ-12 TZJ-16 Straightening wire dia. 1-5mm 3-8mm 5-12mm 8-16mm Automatic Cutting length mm mm mm mm Straightening speed 10-25m/min 10-25m/min 10-25m/min 10-25m/min Straightening drum speed r.p.m r.p.m r.p.m r.p.m Straightening, Speed regulation 0.75kwx2; 13kw; 4kw 0.75kwx2; 13kw; 4kw 0.75kwx2; 13kw; 4kw 0.75kwx2; 13kw; 4kw and cutting motor power External size 2400x400x900mm 2400x400x900mm 2400x400x900mm 2400x400x900mm
6 6 - Wire straightening and cutting machine (for Ridded steel wire coil) Our wire straightening and cutting machine is with simple operation and easy maintenance. 1. Cutting part adopts hydraulic cutting device. 2. With strict quality control, best performance, durables and little breakdown rate. 3. Sound is slight during running, no vibration and to install underground screw not required. 4. Through special design which is studied and improved for years, the easy operation goes with automatic control in high efficiency. 5. Directly deciding its sizes as well as length, the cutting is accurate and flat. 6. Straightness and cutting face is to meet international standard. Model Adjustable diameter Cutting length Wire feed speed Wire feed motor power Hydraulic motor power Dimensions (host) Inclined planes TZJ mm mm 30m/min 15kw-4 7.5kw x950x x350x960 Cutting length error ±0.4% Weight 1650KGS
7 6- Wire Pointing Machine Wire pointing machine is an essential equipment of metal wire drawing industry and widely used in the production of mild steel, high carbon steel, aluminum and copper wires. Point rolls are made of high carbon alloy steel with high surface hardness. the machine, mounted on 4 wheels, make it mobile and convenient to serve several drawing machines. End of raw materials should be rolled to a certain diameter which is small enough to go through the hole of the drawing die, and then drawing operation starts. It is applied for drawing copper, aluminum, iron and steel wires. Drawing-in pointing machine Drawing-in pointing machine, a vital accessory for straight, wet wire drawing machines, is used for pointing and drawing-in before wire drawing. It is driven by general motor and the rolls made of special material can make sure precision rolling. Plus, we can manufacture a single pointing machine as customer's requirements. Model ZT-8 ZT-10 ZT-12 ZT-16 ZT-18 Speed 70r/min 70r/min 70r/min 35r/min 35r/min Cannelure numbers of roll Wire diameter rolled. 1-8mm 2-10mm 3-12mm 4-16mm 5-18mm Model ZT-22 ZT-24 ZT-30 ZT-38 ZT-50 Speed 30r/min 30r/min 30r/min 30r/min 25r/min Cannelure numbers of roll Wire diameter rolled. 8-22mm 10-24mm 12-30mm 12-38mm 36-50mm
8 7- Square Steel Wortle This machine is to make round steel into square and flat one. Model FG-16 FG-30 FG-40 FG-60 FG-100 SPECS mm 16X16 30X30 40X40 60X60 100X Steel Rolling Machine This machine is to make round steel into flat one. Model ZG-20 ZG-30 ZG-40 SPECS mm 20X20 30X30 40X40
9 9- Cold Heading Machine We are involved in offering an exhaustive range of Cold Header Machines, which are known for durability, outstanding performance and easy operations. We have been striving to overcome the operational difficulties of the cold heading machines. The Double Stroke Cold Headers supplied by us are horizontal machines with crank drive, the Movement of which is transmitted to the main slide and control shaft. This particular slide is triple guided. The comprehensible design of the heading slide is easy to transport and carries two heading punches, one is used for conning and the other for finishing. These Conning and finishing punches, as well as dyes can be accurately adjusted at easily accessible points. All most all essential adjusting arrangements in the headers can be manually operated with ease. Our range of advanced machines is equipped with vertical wire straightening rolls designed for the processing of long bolts. Customers can avail this superior range at market leading prices. Slider stroke Productivity Motor power Outer form size Weight Model Product SPECS (mm) (pcs/min) (kw) (mm) (kgs) Z41-4 M3-M Z41-6 M4-M Z41-8 M6-M Z41-10 M8-M Z41-12 M10-M Z41-16 M14-M Z41-20 M16-M Z41-24 M18-M Z41-30 M18-M
10 10- Thread Rolling Machine Our flat die thread rolling machines allow the production of large and small batches of all kinds of threads that can be cold formed, in the most economical way. The normal basic data stated in the table for each machine type are not limiting values. Practical tests in the areas of manufacturing techniques and material behaviors extend performance limits of our machines further and further. Our developments are being determined by and over increasing and move accurate knowledge which enables us to conceive tailor made designs for SPECIALIZE APPLICATIONS, MATERIAL SPECIALTIES, SPECIFIC DIMENSIONS & DIE-SHAPES. productivity type No thread rolling (pc/min) motor power machine weight(kg) outer form size(mm) Z25-4 M2-M kw Z25-6 M4-M kw Z25-8 M6-M8 60 3kw Z25-10 M6-M kw Z25-12 M6-M kw Z25-16 M8-M kw Z25-20 M14-M kw Z25-24 M14-M kw
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