CMD-II (Legal) Our Ref: CMD-II (Legal)/16: Oct 2014
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1 CMD-II (Legal) Our Ref: CMD-II (Legal)/16: Oct 2014 Subject: Tentative STI for (MECHANICALLY WOVEN, DOUBLE-TWISTED, HEXAGONAL WIRE MESH GABIONS, REVET MATTRESSES AND ROCK FALL NETTING (GALVANIZED STEEL WIRE OR GALVANIZED STEEL WIRE WITH PVC COATING) Parwanoo Branch Office has granted all India first licence for above ISS. Tentative STI approved by DDGN is enclosed. The tentative MF rates and STI has been updated in CMMS. All ROs/ BOs, MED and MSD are requested to examine the enclosed STI. They may send their comments direct to Parwanoo Branch Office; under intimation to CMD-II within a month i.e. before 30 Nov PRBO shall examine and modify the STI based on the feedback, under intimation to CMD-II for further action. If no comments are received within prescribed period, PRBO may please confirm the same for finalisation of STI by CMD-II. Circulated to MSD, MTD, All ROs and BOs (P.S.Yadav) Sc-E
2 DOC: STI/16014/1 Feb 2014 SCHEME OF TESTING AND INSPECTION FOR CERTIFICATION OF MECHANICALLY WOVEN, DOUBLE-TWISTED, HEXAGONAL WIRE MESH GABIONS, REVET MATTRESSES AND ROCK FALL NETTING (GALVANIZED STEEL WIRE OR GALVANIZED STEEL WIRE WITH PVC COATING) ACCORDING TO IS: LABORATORTRY- A laboratory Inspection department shall be maintained which shall be suitably equipped and staffed, where different tests shall be carried out in accordance with the methods given in the specification. 2.0 RECORDS- All records of tests and inspection shall be kept in suitable forms approved by the Bureau. 2.1 All testing apparatus shall be periodically checked and calibrated and records of such checks/calibration shall be maintained. 2.2 Copies of any records and charts that may be required by the Bureau shall be made available at any time on request. 3.0 QUALITY CONTROL- It is recommended that, as far as possible, statistical quality control (SQC.) methods may be used for controlling quality during production as envisaged in this Scheme [See IS 397 (Part I):1972, IS 397 (Part 2):1975 and IS 397 (Part 3): 1980]. 3.1 In addition efforts should be made to gradually introduce a Quality Management System in accordance with IS/ISO 9000 series as appropriate to the activities of the organization. 4.0 STANDARD MARK- The Standard Mark as given in column 1 of the first schedule of the licence shall be printed on label attached to each Hexagonal Wire Mesh Gabions/Mattresses/Netting, provided always that each Hexagonal Wire Mesh Gabions/Mattresses/Netting to which this Mark is applied conforms to every requirement of the specification. 4.1 MARKING- In addition, the following information shall be given on the label applied to each Hexagonal Wire Mesh Gabions/Mattresses/Netting: a) Manufacturer s name and/or trade mark; b) Mesh Type Size and diameter of Mesh wire, Edge/Selvedge wire and lacing wire; c) Length, width and Height of Gabions/Mattresses & Length and width of Netting ; d) Lot number and Roll number; e) Any other particular specified by the purchaser. 5.0 LEVELS OF CONTROLS- The tests and inspection as indicated in Table 1 and at the levels of control specified therein, shall be carried out on the whole production of the factory which is covered by this scheme and appropriate records and charts maintained in accordance with paragraph 2 above. All the production which conforms to the Indian Standard and covered by this licence shall be marked with ISI certification mark of the Bureau. 5.1 In respect of all other clauses of the specification the factory will remain appropriate control and checks to ensure that their product conforms to the various requirements of the specification 6.0 REJECTIONS A separate record shall be maintained giving information relating to the rejection of fitting which do not conforming to the requirements of the specification and the
3 method of their disposal. Such material shall in no circumstances be stored together with that conforming to the specification. 7.0 SAMPLES The licensee shall supply, free of charge, the samples required in accordance with Regulation 5 of Bureau of Indian Standards (Certification Mark) regulations, 1988, as subsequently amended, from his factory or godowns. The Bureau shall pay for the samples taken by it from the open market. 8.0 REPLACEMENT Whenever a complaint is received soon after the goods with Standard Mark have been purchased and used, and if there is adequate evidence that the goods have not been misused, defective goods are replaced free of cost by the licensee in case the complaint is proved to be genuine and the warranty period (where applicable) has not expired. The final authority to judge the conformity of the product to the Indian Standard shall be with the Bureau. 9.0 In the event of any damages caused by the goods bearing the Standard Mark or claim being fixed by the consumers against BIS Standard Mark and not conforming to the relevant Indian Standard, entire liability arising out of such non conforming product shall be of licensee and BIS shall not in any way be responsible in such Cases. 10. STOP MARKING The marking of the product shall be stopped under intimation to the Bureau if, at any time, there is some difficulty in maintaining the conformity of the product to the specification, or the testing equipment goes out of order. The marking may be resumed as soon as the defects are removed under intimation to Bureau The marking of the product shall be stopped immediately if directed to do so by the Bureau for any reason. The marking may then be resumed only after permission by the Bureau. The information regarding resumption of marking shall also be sent to the Bureau. 11. PRODUCTION DATA- The licensee shall send to the Bureau, as per the enclosed Proforma-I,to be authenticated by Chartered Accountant or by the manufacturer by giving an affidavit/undertaking, a statement of quantity produced, marked with and exported by him and the trade value thereof at the end of each operative year of the licence.
4 DOC: STI/16014/1 Feb 2014 IS 16014: 2012 MECHANICALLY WOVEN, DOUBLE-TWISTED, HEXAGONAL WIRE MESH GABIONS, REVET MATTRESSES AND ROCK FALL NETTING (GALVANIZED STEEL WIRE OR GALVANIZED STEEL WIRE WITH PVC COATING) TABLE 1 LEVELS OF CONTROL (Para 5 of the Scheme of Testing and Inspection) Cl. Requirement Clause Test Methods Clause Reference TEST DETAILS No. Frequency of Sample s Remarks 5 Material Steel Wire Zinc coated steel wire PVC coating on zinc coated steel wire Lacing wire & stiffener Mesh Wire, Edge/Selvedge wire Lacing wire PVC Coating thickness Fasteners/Steel Rings Stainless Steel Fasteners 5.1, Table 1,2,3,4,5 & & Table , IS 280 IS 280, IS 4826 & IS IS 4826 IS 280, IS 4826 & IS IS 4454 (Part 1) IS 280 IS 4454 (Part 4) One Each Consignment for composition each coil for dimension and every fifth coil for other tests. No test is required in case of ISI marked material. Mechanical Properties of wire 6.1 PVC Coating specific gravity 7.2 Each consignment Tensile Strength Hardness 5 Manufacture Spacing of steel rings Gabion Box Revet Mattresses Rock fall Netting Galvanized Rings Stainless steel fasteners 5 &8 Dimensions & tolerances Gabion Boxes, Revet Mattresses, Rockfall nettings PVC coating thickness 5.2, 5.3, 5.4 and Table 1,2 & 3 5.5,8.1 to of ASTM A975 One -do- -do- One sample for one shift One -do- -do- Testing may not be done if TC from manufacturer is available For each product
5 6 & 12 Mechanical Properties Tensile strength of Mesh Panel 6.2, Table 4 & 12.1 Three -do- -do- 7 & 12 Physical Properties Mass of zinc coating Adhesion of zinc coating 7.1.1, & 12.2 Is 4826 & is One -do- -do- 7 Resistance of PVC coating to sodium chloride Salt Spray Exposure 7.2 One Once in three months Once in 2 year Testing may not be done if TC from manufacturer is available 9 Workmanship 9 One sample for one shift
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