VITREOUS ENAMEL PANEL
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2 VITREOUS ENAMEL PANEL Enamel products have been used since a from Many examples have survived for more than 100 years and remain pristine and colourfast. dualenamel Vitreous Enamel Panels provide a new vision with long lasting high resolution finish with many colours /graphic options, which can fulfill and provide a new selection for architectural design and promotion media. dualenamel Vitreous Enamel is manufactured using international standards by experienced technicians. High UVresistant Final product comes with almost limitless colour range with extra gloss effect options. This gives glossy and attractive choice for developers and architects. We aim to supply the most supreme vitreous enamel panels to supply to the world market. Technical Details Standard dimensions: 1200 x 2400 mm Max dimensions: 1500 x 3000 mm 1,5 mm high quality decarburized steel Enamel powder from FERRO of USA or PEMCO of Belgium Dry powder electrostatic adsorption method of spray Up to 450 μm thickness of enamel surface coat Flexibility modulus of enamel surface: 6x104 MPA Tensile strength of enamel surface: 365N/mm2 Yield strength of enamel surface: 280N/mm2 Rigidity support core: 10 mm calcium silicate board or 10/12/15 mm aluminium honeycomb core with excellent rigidity and sound-proofing; immune to corrosion Backing: 0,5 mm electro-galvanized steel with moisture resistant coating behind the rigidity support backing
3 Outstanding Features dualenamel Vitreous Enamel Panels have very long service life, theoretically operating life can be infinite It is safe during fire, Non-combustible and Non-toxic (no toxic gas release) (FR A1) Perfect scratch and impact resistance. Supreme hard panels do not scatter and give no harm to people during an impact; thanks to the secret wall frame system, easy to remove and change damaged panels Weather proof against extremes in temperature, salt and acid resistant Limitless color range with optional high gloss level choice. Ultra violet feature gives vivid appearance for long years With the gloss level choice, light reflection can be adjusted to obtain drive safety or up to 20% saving of lightening cost inside tunnels and metro stations High sound absorption makes the panels ideal for tunnels and metro stations Can be printed graphics applied for traffic signs or art works Maintenance and cleaning is easy and inexpensive. Panels have anti-graffiti feature The inorganic smooth surface avoids dust, allergens, fungus, and water staying on surface. Antibacterial feature is ideal for medical rooms where sterile surrounding is needed High wind resistance Non electro static which does not attract dust unlike organic paint finishes.
4 PRODUCTION FACILITY International advanced electrostatic powder enameling production line. With the electrostatic dry powder technology of two coats is the most advanced technology level of international enamel industry. It is among the few enterprises who master electrostatic dry panel enamel technology. 2 production bases, with the largest manufacturing workshop, about 190,000m2 in total. 4 production lines, which can assure fast delivery. 600,000m2 annual manufacturing capability the most advanced enameling technology in the world--static powder enameling technology. 35 patents in enamel industry and a provincial R&D centre more than 4000 enamel frit prescriptions certified by IS09001, IS014001, IS018200
5 Main Performance Excellent low static electricity Long working life Excellent weather resistance Easy to clean and maintenance Excellent scratch and abrasion resistance Excellent salt, acid and alkali resistance Excellent impact resistance Excellent water proof resistance FR-A1 grade lncombustibility Excellent surface compactness Excellent anti-wind pressure performance No poison release Unique freedom in colors
6 INSTALLATION METHOD Schematic drawing after installation Foundation wall Vitreous enamel panel Frame Fixing Nail Vitreous enamel panel cladding is designed with flexible adjustable system, installed with frame-hidden as the easiest dismantling method. The panels can be adjusted horizontally and vertically to decorate the frames-hidden respectively. Installation joints 1 Installation joints 2 Installation joints 3 External and internal installation joints
7 SPECIAL SHAPES AVAILABLE Galvanized steel 0,5 mm thick 15 mm Aluminium honeycomb or 10 mm calcium silcate board 1,5 mm panel Enamel layer : um Standard size : 1200x2400 mm Composite board total thick : 20 mm With flexible panel size freedom, you are free to design the size of the panels in the width of 1500 x 3000 mm and combine together to form different panels to create a unique style. We can also provide internal corner panel, external corner panel and sketch panel corresponding with heterogeneous space to meet
8 METRO STATION
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11 dualenamel PANELS COULD BE SILKSCREENED WITH VARIOUS PICTURES OR WORDS dualenamel Vitreous Enamel Panels have color freedom. The diversity from bright to elegant to bring the design into full play. Even art paintings can be represented vividly. The colors appear as bright as new with the beautiful and enduring luster.
12 TUNNEL AND UNDERGROUND WALKWAY
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14 Porth New Children Hospital
15 Port Hedland Recreation Center, Australia
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18 INTERNATIONAL STANDARDS No Description Standard 1 Determination of resistance to thermal shock of coatings on articles other than cooking utensils and fabricated sheet steel components. BS 1344:Part 1 2 Methods of Testing Vitreous Enamel. Resistance to Abrasion BS EN ISO 28722, Clause Methods of testing vitreous enamel finishes. Determination of resistance to heat BS 1344:Part 7 4 Methods of testing vitreous enamel finishes. Determination of the resistance of vitreous enameled articles to impact: pistol test BS 1344:Part 21: Vitreous and porcelain enamels. Determination of resistance to chemical corrosion BS1344:Part 2: Determination of resistance to chemical corrosion by acids at room temperature BS EN Vitreous and porcelain enamels. Determination of resistance to chemical corrosion. BS EN : "Determination of resistance to chemical corrosion by boiling acids, neutral liquids 9 and/or their vapors" 10 "Vitreous and porcelain enamels. Determination of resistance to chemical corrosion. BS EN : Determination of resistance to chemical corrosion by alkaline liquids using a cylindrical vessel" BS 1344:Part 6: Vitreous and porcelain enamels. Determination of resistance to chemical corrosion. BS 1344:Part 20: Determination of resistance to chemical corrosion by alkaline liquids using a cylindrical vessel BS 3830: Vitreous and porcelain enamels. Low voltage test for detecting and locating defects BS EN 10209:1996, Annex D 15 Specification for vitreous enamel finishes for domestic and catering appliances DIN 4102:Part 1 16 Determination of adherence level of enamel ASTM B117-07a 17 Evaluation of the toxicity of fire effluent ASTM C423-09a 18 Standard practice for operating salt spray (Fog) apparatus ASTM C (2009)(2004) 19 Standard test method for sound absorption and sound absorption coefficients by the reverberation room method BSEN : Standard test method for color retention of red, orange, and yellow porcelain enamels BSEN : Resistance to chemical corrosion of vitreous enamel steel panel BSEN ISO 8289: Resistance to chemical corrosion by alkaline liquid using a cylindrical vessel BS 476: Part 4: Low voltage test of vitreous enamel BS 476: PART 6 24 Non Combustibility Test For materials BS 476: PART 7 25 Fire propagation test ASTM: C Surface spread of flame test BS EN : 2011, Clause A Standard Test Method for Laboratory Aging of Sandwich Constructions BS EN IS Deflection test of Vitreous enamel BS EN ISO Determination of resistance to Chemical corrosion by alkaline liquid 25 Scratch resistance
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