Tool Operation and Use Guide

Transcription

1 Tool Operation and Use Guide Support: Int l Phone: Web: paladin@paladin-tools.com

2 1112 AM 12 Twisted Pair Cable Stripper Strip/cut up to 0.2 diameter Strip/cut up to 0.5 diameter Strip/cut up to 12 AWG (0.1 diameter) Blade depth adjustment screw Cutting cable Stripping cable Stripping length gauge To cut cable: 1. Install the wire or cable into the circular hole closest to the finger loop. 2. Grip the tool & squeeze the top handle down until the cable is cut. To strip wire & cable: 1. Adjust the blade depth screw to the desired cutting depth. 2. Place wire/cable into the smallest hole it can fit into. 3. Put your finger into the finger loop & spin the tool clockwise around the cable 3 to 6 times. Do not squeeze the top handle down when spinning. 4. Open the handle & remove the cable. Pull the stripped insulation off the cable. Note: The AM 12 is especially useful for 4-pair UTP & STP cables. Paladin Tools 1

3 1116 Data SureStrip Twisted Pair Cable Stripper Perfect for 25-Pair! Flat Cable Stripper Blade Depth Adjustment Screw Round Cable Stripper Cable Cutter To cut wire & cable: 1. Install the wire or cable into the cable cutter section. 2. Grip the tool & squeeze the top handle down until the article is cut. To strip round wire & cable: 1. Adjust the blade depth screw to set the blade cut depth to desired level to ensure a non-scoring strip. This may take several test settings before achieving optimum depth. 2. Place wire/cable into the center round hole of the tool. 3. Place your finger into the finger loop & spin the tool clockwise around the cable 3 to 6 times. Do not press down on the top lever. The tool has a self-regulating spring to control stripping. 4. Open the tool & remove the cable. Pull the stripped insulation off the cable. To strip flat satin telephone cable: 1. Place cable into the flat cable stripper area located at the front of the tool. 2. Close the tool & hold tool in palm or one hand, & hold the cable steady in other hand. 3. Using a straight, no-angled motion, pull the tool away & off from the end of the cable. This will strip off the outer jacket exposing the inner conductors. 2 Tool Operation and Use Guide

4 1113 & 1114 stripax Pro Wire Strippers 1113 pictured Wire stop Cutting slot To cut wire: 1. Place the wire in the cutting slot located in the bottom handle. 2. Squeeze the handles to close the cutting blade. To strip wire: 1. Adjust the orange wire stop located in the jaws of the tool to the desired strip length. Squeeze the sides of the stop & slide to the proper length. Use the metric ruler on the side of the tool as a guide for the length. 2. Adjust the top slider for the proper insulation thickness of the wire. Position the button fully forward for thicker insulation & fully backward for thinner insulation. 3. Insert the wire into the front of the jaws. Make sure the end of the wire is flush against the front edge of the wire stop. 4. Squeeze the handles to close the jaws & engage the stripping blades. Note: Not for use on Teflon or Kapton insulated wire Paladin Tools 3

5 1820 Series Cable Strippers/Slitters Retaining clamp system Springloaded blade direction trigger Paladin Tools AM 25 Paladin Tools AM 35 Paladin Tools Operating instructions: 1. Rotate the silver blade head in clockwise or counterclockwise directions to decrease or increase the blade cutting depth respectively. (For 1822, rotate bottom knob to set cable diameter) 2. Lift the spring-loaded retaining clamp & install the cable. Release the clamp to allow the clamp to hold the cable in place. (cont d on page 5) 4 Tool Operation and Use Guide

6 3. For circular slitting, rotate the tool clockwise about the cable until adequate penetration of the insulation is achieved. 4. For longitudinal slitting, push & hold the trigger to the right & slide the tool down the length of the cable. 5. For spiral slitting, push & hold the trigger in the center & rotate the tool down the length of the cable. This creates a corkscrew -type slit. Remove the tool from the cable. 6. After cable is slit, remove the insulation by pressing the pointed end of the cable clamp into the groove & pulling the insulation away. Peel off the remaining loose insulation. To replace blades: 1. Lift the cable clamp up. 2. Unscrew the silver head. 3. Remove spring, blade & washer. 4. Remove washer from old blade. 5. Spare blade is in handle. Remove cap from bottom corner to access. (For 1822, spare blades on side of handle) 6. Replace cap. 7. Slip washer over blade. 8. Install new blade/washer & then replace spring. 9. Screw silver head back on. Paladin Tools 5

7 1240 Series CST (Coax) Strippers Cam Adjustment screws Memory cassette Y-block To strip coaxial cable: 1. Make sure the blade cassette is installed in the back section of the tool. 2. Fully retract the rollers by moving the cam switch lever to the full, back position. 3. Push the locking slide on the bottom to the fully advanced position. 4. Insert the cable into the side of the tool where the arrow indicates. 5. Push the cam switch lever to the fully forward position to lock the cable in place. Pull the locking slide on bottom of tool back to set the cam. 6. Adjust the screws located on the back side of the tool to position the blade cutting depths for each stripping level (jacket, shield, inner dielectric insulation). 7. Place your finger in the round hole & rotate the tool around the cable clockwise in the direction of the arrow. 8. Hold the cable with one hand & pull the tool out away from the cable to strip. 9. Repeat the above steps until the proper cutting depth is achieved. 6 Tool Operation and Use Guide

8 1255, 1256, 1257 & 1258 LC CST Coax Strippers Retaining pin for fixed blades Shaft pin Direction to rotate around cable To strip coaxial cable: 1. Set up blade strip lengths to Option A or B by removing the retaining pin from the bottom jaw. Move the blades to the desired strip length channels. For 2-level strip, remove center blade. Re-insert the retaining pin. B 2. Adjust blade depth using the hex key to turn the hex screws in bottom jaw for each blade. 3. Test strip. Install cable in front of tool in direction of graphic. Rotate tool clockwise 6 times around cable. Remove tool from cable and remove stripped layers with fingers. 4. Repeat set-up of strip length &/or depth until desired strip is achieved. Blade detail Retaining pin Conductor blade Shield/ braid blade Conductor blade 1255 LC CST-58/59 A Pre-set blade positions.157 (4mm) Pin.315 (8mm) a b d 1255 Example Optional user-set blade positions Pin.157 (4mm).236 (6mm) a b c Notes: 1. The 1257 is preset for standard RG6 CATV F cable. See step 2 above to adjust blades for RG59 cable. 2. Do not hold jaws down during stripping; jaws adjust automatically. Paladin Tools 7

9 1300 Series Crimpers Ratchet strength adjustment Safety release Thumb screws Operating Instructions: 1. Install the required die set in the crimp tool by removing the thumb screws located in the jaws. Install the die set with the text facing outward when crimper is in position shown above. 2. Install the thumb screws & tighten to maximum thumb tightness. Note: Do not use pliers or tools to tighten the thumb screws only hand tightening is necessary. 3. Assemble cable & connector as specified by the connector & cable manufacturers instructions. 4. Insert connector/cable assembly into the die set & squeeze the handles through a complete ratchet cycle. Crimp is complete. Emergency release: In the case of an emergency where a crimp cycle is stopped & the tool needs to be reopened, flip the safety release forward in the direction of the jaws to engage the release mechanism. Ratchet strength adjustment: See page 11 for optimum ratchet gear settings & adjustments. 8 Tool Operation and Use Guide

10 8000/CrimpALL Series Crimpers Ratchet strength adjustment Thumb screws Safety release Operating Instructions: 1. Install the required die set in the crimp tool by removing the thumb screws located in the jaws. Install the die set with the text facing outward when crimper is in position shown above. 2. Install the thumb screws & tighten to maximum thumb tightness. Note: Do not use pliers or tools to tighten the thumb screws only hand tightening is necessary. 3. Assemble cable & connector as specified by the connector & cable manufacturers instructions. 4. Insert connector/cable assembly into the die set & squeeze the handles through a complete ratchet cycle. Crimp is complete. Emergency release: In the case of an emergency where a crimp cycle is stopped & the tool needs to be reopened, flip the safety release forward in the direction of the jaws to engage the release mechanism. Ratchet strength adjustment: See page 11 for optimum ratchet gear settings & adjustments. Paladin Tools 9

11 1600 Series Crimpers Ratchet strength adjustment Safety release Die screws To crimp a cable assembly: 1. For interchangeable-die crimp tools, install the required die set in the crimp tool by removing the screws located in the jaws. Install the die set in the jaws & tighten the screws to securely hold the die set. 2. Assemble cable & connector as specified by the connector & cable manufacturers instructions. 3. Insert connector/cable assembly into the die set & squeeze the handles through a complete ratchet cycle. Crimp is complete. Emergency release: In the case of an emergency where a crimp cycle is stopped & the tool needs to be reopened, flip the safety release forward in the direction of the jaws to engage the release mechanism. The release is located between the handles. Ratchet strength adjustment: See page 11 for optimum ratchet gear settings & adjustments. 10 Tool Operation and Use Guide

12 Ratchet Gear Settings Recommended ratchet gear settings for optimum crimp performance: Cable Size/Type Series Series Series Fiber optic: SMA, SC, ST, STII, FC connectors Small coax: RG178, RG179, RG188, RG174, NT735, AT&T 735, mini Coax: RG6, RG6 QS, Belden 1694, Belden 8281 (any 0 up to.310 ) Coax: RG8, RG11, RG212, RG N/A 4-pair data cables & flat satin for modular plugs 2 2 N/A Hook up wire for insulated & non-insulated terminals & splices 12-8 AWG 3 3 N/A Hook up wire for insulated & non-insulated terminals & splices AWG Hook up wire for open barrel contacts & pins, AWG Hook up wire for wire ferrules, AWG Hook up wire for wire ferrules, 12-8 AWG Setting the ratchet gear: 1. Remove the screw from the ratchet gear. 2. Rotate the gear until the required tooth slot is located over the slot hole. 3. Install & tighten the screw into the ratchet gear. Note: Settings are averages & may vary according to actual cable & crimp article being used. Paladin Tools 11

13 1555 SealTite Pro Universal Linear Compression Crimper Cable holding jaws Adjustable head Adjustable screw Locking unit Numbered setting guide Figure 1 CATV F Head Position Ratchet Ratchet release Figure 2 Universal Head Position 1. Determine if the tool is set for the type of connector you are crimping. Head Connector Head Side Types Position CATV F CATV F Barrel end faces cable entry (Fig. 1) Universal RCA, BNC & others Circular disk end faces cable entry (Fig. 2) 2. To properly attach the head, completely screw it on until it stops & rests against the adjustment screw. 3. Rotate the lock nut counter-clockwise to unlock the adjustment screw. 4. Refer to enclosed connector cross-reference & setting matrix to determine the proper setting for your connector. (cont d on page 13) 12 Tool Operation and Use Guide

14 5. Rotate the adjustment screw clockwise or counterclockwise to set the proper distance. Align the flat edge of the disc to the number indicator positions beneath the head. When desired setting is reached, turn the lock nut clockwise to lock the adjustment screw in place. 6. Strip the cable & assemble with connector according to the connector manufacturer s specifications. See page. 24 for SealTite CATV F instructions. 7. Insert the connector front end first to rest into the head. Snap the cable into the cable entry holding jaws. (Figure 3) 8. Squeeze the handles to close the tool through one complete ratchet cycle until the tool automatically opens. 9. Remove the crimped cable assembly SealTite 59/6 Cable TV F Compression Crimper Grips Safety release 1. Strip the cable & assemble with connector according to the connector manufacturers specification. See page 24 for SealTite CATV F instructions. 2. Install the connector assembly into the tool with the head facing downward & positioned over the center crimp plate. 3. Insert the cable into the grips at the top of the tool. 4. Close the handles through a complete ratchet cycle to seal the connectors. Crimp is complete. Notes: Terminates connectors with finished crimp length of mm only. Paladin Tools 13

15 1530R & 1540 All-in-One Pro Data/Phone Tools Safety release To cut & strip telephone cable: 1. To cut & strip 4- & 6-conductor flat cable, insert the cable into the slot labeled 6 mm. Squeeze the handles to close the blades & cut the cable. 2. Rest the cut cable end on the inside ridge for 6 mm. Squeeze the handles to close the stripping blades & pull the cable out to strip the outer insulation. 3. For 8-conductor cables, perform step 1 using the 12 mm slot position. To crimp cable: 1. Assemble cable according to the connector manufacturer s instructions & according to the required pin-out. See pages for reference. 2. Install the connector/cable assembly with the key tab facing upward into the required 4-pin, 6-pin or 8-pin crimp. Squeeze the handles through a complete ratchet cycle. Handles will reopen when crimp is complete. Note: The 1530R is for WE/SS modular plugs; the 1540 is for AMP (Tyco) plugs. Connector Crimp Cavity RJ22 handset 4P RJ11/12 6P RJ45 8P 14 Tool Operation and Use Guide

16 1556 & 1557 All-in-One Data/Phone Tools RJ45 8 Pole crimp Flat cable cutter & stripper To cut flat and round cable: 1. Open the tool completely by squeezing handles together through a complete ratchet cycle. 2. Insert the cable to be cut into the cable cutter on the back side of the tool. 3. Fully close the tool through a complete ratchet cycle to cut the cable. 4. Ratchet the tool into the open position and remove the cut cable. Paladin Tools 15

17 To strip flat satin cable: 1. Open the tool completely by squeezing handles together through a complete ratchet cycle. 2. For 6-conductor cable, insert it into the flat cable cutter/stripper cavity and rest the front of the cable on the small ridge located inside the handle under the blades. 3. For 8-conductor cable, insert it into the same cavity under the blades until the end protrudes from the back side of the tool. 4. Close the handles and hold in place while pulling the cable out. Cable is stripped to proper length. To strip round UTP/STP cable: 1. Open the tool completely by squeezing handles together through a complete ratchet cycle. 2. Insert the cable into the round cable stripping area. 3. Fully close the tool through one ratchet cycle and hold closed. 4. Gently rotate the tool counter-clockwise around the cable 3-6 times. Do NOT use the tool to pull the outer jacket off cable. 5. Ratchet the tool to the open position. 6. Remove the cable from the tool and pull the outer jacket off with your hand. 7. Verify inner wires were not scored. (If so, repeat steps 1-6.) To crimp modular plugs: 1. Assemble the cable according to the connector manufacturer s instructions & according to the required pin-out. 2. Open the tool completely by squeezing handles together through a complete ratchet cycle. 16 Tool Operation and Use Guide

18 3. Insert the connector/cable assembly with the key tab facing downward into the required cavity (see chart below) Connector Crimp Cavity Type Cavity Location RJ45 8P Front of tool RJ11 & RJ12 6P Front of tool RJ22 handset 4P Back of tool 4. Close the handles through a complete ratchet cycle until handles open. Crimp is complete. Paladin Tools 17

19 & All-in-One Ultra Data/Phone Tools Safety release To cut & strip telephone cable: 1. To cut & strip 4- & 6-conductor flat cable, insert the cable into the slot labeled 6 mm. Squeeze the handles to close the blades & cut the cable. 2. Rest the cut cable end on the inside ridge for 6 mm. Squeeze the handles to close the stripping blades & pull the cable out to strip the outer insulation. 3. For 8-conductor cables, perform step 1 using the 12 mm slot position. To crimp cable: 1. Assemble cable according to the connector manufacturer s instructions & according to the required pin-out. See pages for additional instructions. 2. Install the connector/cable assembly with the key tab facing upward into the required 4-pin, 6-pin or 8-pin crimp. Squeeze the handles through a complete ratchet cycle. Handles will reopen when crimp is complete. Note: The is for WE/SS modular plugs; the is for AMP (Tyco) plugs. Connector Crimp Cavity RJ22 handset 4P RJ11/12 6P RJ11-DEC 6P (loosen screw on left-side of cavity & remove insert) RJ45 8P 18 Tool Operation and Use Guide

20 3590 Series SurePunch Pro Punchdown Tool Spudger Hook Slitting tooth/ pick Installing the blades: 1. Insert blade into the top of the tool. 2. Rotate the blade counterclockwise until it snaps (locks) into place. Attaching the light: 1. Ensure the lock clip on the light module is in the up position. 2. Slide the light onto the mounting base located on the bottom of the tool. 3. Press down on the lock clip to lock the light onto the mount. 4. To remove light, push the lock clip in the up position. 5. Slide the light forward. (cont d on page 20) Paladin Tools 19

21 Installing or replacing the batteries in the light: 1. The light must be removed from the PDT handle. 2. Rotate the back of the light module counter- clockwise. Pull the back off the module. 3. Install the 3 batteries in the module. 4. Attach the back of the module & rotate in a clockwise direction to lock in place. Turning light ON & OFF: 1. Push the light switch forward to turn the light OFF, & back to turn the light ON. Pick, wire hook & spudger applications: 1. Use the wire hook to loop wires & feed through small access holes. 2. Use the pick (sharpened tooth) to split bonded pairs, strip insulation off wires, pick debris from contacts & strip the outer jacket off cables. 3. Use the spudger tip to insert wires into older style IDC bifurcated terminals, scrape wire debris from blocks, or use as a screwdriver. Blade storage: 1. To open latch, push forward following the direction of the arrow. 2. To close latch, push cover down & push in opposite direction of arrow. Latch locks in place. Standard Network, Data, & Telephone Termination: 1. Install the wire into the bifurcated IDC termination panel contact. 2. Align the punch down blade over the wire & contact. 3. Depress the tool handle until the impact mechanism punches down & terminates the wire into the contact. Verify the wire is fully seated. 4. Set to LO for all 24 AWG wires. Try the HI setting for AWG wires. 20 Tool Operation and Use Guide

22 3570 Series SurePunch Punchdown Tools PD 110/66 CUT PD 66 CUT/NO CUT PD Krone CUT ONLY Double 110 PD 110 CUT/NO CUT PD BIX CUT ONLY Installing the blades: 1. Insert blade into the top of the tool. 2. For cutting & punch-down, have the CUT side of the blade up. For just a punch-down operation without wire cutting, have the opposite side of the CUT blade facing up. 3. Rotate the blade counterclockwise until it snaps (locks) into place. To cut &/or punch down telephone wire: 1. Attach the telephone wire to the telephone termination panel bifurcated IDC terminals. 2. Locate the punch-down tool blade over the terminal & press down. The wire will be pressed into the IDC slot of the terminals. Blade storage: 1. To open latch, push forward following the direction of the arrow. 2. To close latch, push cover down & push in opposite direction of arrow. Latch locks in place. Paladin Tools 21

23 3526 Series Impact Punchdown Tools Operating instructions: 1. If it is not already installed, insert the required blade in the top of the tool by pulling down the spring-loaded locking mechanism, inserting blade & releasing mechanism. 2. Place the un-stripped telephone wire in the termination panel contact at the IDC center location. 3. Locate the tool blade over the wire & contact. Press down the tool in a firm, steady motion until the wire seats in the contact. 4. Remove the tool from the contact. 5. If using the cut/punch side of the blade, the excess cable will be cut off. 22 Tool Operation and Use Guide

24 Cable TV F Hex-Crimp Connectors 1. Strip.25 through shield Strip braid & dielectric to the center conductor & then strip another.25 back without piercing the braid. Flare 2. Flare the shield braid away from the dielectric. Peel & remove the outer foil shield then flare the inner shield back from the dielectric. Fold Back 3. Fold the shield braid back over the cable. Insert Cable 4. Insert the stripped cable into the widest round end of the connector. Align the white dielectric into the receiving tube inside the connector. Turn the connector as you slide it onto the cable. The cable is fully inserted when the dielectric is flush with the receiving tube end. 5. Install connector/cable into.324 crimp cavity for RG6 and.360 profile for RG6 Quad so that the bottom 1/4" of the connector will be crimped. 6. Squeeze handles together firmly to crimp connector onto cable. Terminated Hex Crimp Paladin Tools 23

25 SealTite Cable TV F Compression Connectors 1. Strip.25 through shield Strip braid & dielectric to the center conductor & then strip another.25 back without piercing the braid. Flare 2. Flare the shield braid away from the dielectric. Note: If using Quad Shield Quad cable, peel & remove the outer foil shield. Then flare the inner shield back from the dielectric. Fold Back 3. Fold the shield braid back over the cable. Insert Cable 4. Insert the stripped cable into the widest round end of the connector. Align the white dielectric into the receiving tube inside the connector. Turn the connector as you slide it onto the cable. The cable is fully inserted when the dielectric is flush with the receiving tube end. 5. Install the cable/connector into the crimp tool, such as the SealTite PRO or SealTite, & squeeze handles together to crimp connector onto cable. 24 Tool Operation and Use Guide

26 SealTite BNC Compression Connectors 1. If using the color code bands, slip onto the cable and pull back out of your way while you are preparing the cable. 2. Strip.25 through shield Strip braid & dielectric to the center conductor & then strip another.25 back without piercing the braid. Flare 3. Flare the shield braid away from the dielectric. Note: If using Quad Shield cable, peel & remove the outer foil shield. Then flare the inner shield back from the dielectric. Fold Back Insert Cable 4. Fold the shield braid back over the cable. 5. Measure 1 from the tip of the dielectric and mark the cable jacket. Using a firm twisting motion, insert the cable into the connector until the mark on the cable jacket is flush with the connector. 6. Install the cable/connector into the SealTite PRO crimper. The flat front edge of the head should be set on #10. Paladin Tools 25

27 SealTite RCA Compression Connectors 1. If using the color code bands, slip onto the cable and pull back out of your way while you are preparing the cable. 2. Strip.25 through shield Strip braid & dielectric to the center conductor & then strip another.25 back without piercing the braid. Flare 3. Flare the shield braid away from the dielectric. Note: If using RG6 Quad Quad Shield cable, peel & remove the outer foil shield. Then flare the inner shield back from the dielectric. Fold Back 4. Fold the shield braid back over the cable. Insert Cable 5. Measure 1 from the tip of the dielectric and mark the cable jacket. Using a firm twisting motion, insert the cable into the connector until the mark on the cable jacket is flush with the connector. Terminated cable 6. Install the cable/connector into the SealTite Pro crimper. The flat front edge of the head should be set on # Tool Operation and Use Guide

28 Coaxial Cable Assembly for BNC, TNC, N-Type & mini-uhf Connectors level strip B A Strip per connector mfg. specifications Slide sleeve on Flare shield Attach and crimp pin Slide on bayonet Slide and crimp sleeve 2-level strip B Note: The actual crimp process is the same for either a 2- or 3-level strip. 1. Prepare a cable with a 2- or a 3-level strip as recommended by the connector manufacturer. Remove the outer jacket, shield braid & dielectric. 2. Slide the cylindrical ferrule sleeve over the coaxial cable. 3. Flare the shield braid away from the dielectric. 4. Attach the center pin to the center conductor of the cable. 5. Install the pin into the bayonet. Allow the shield braid to overlay the outer ferrule of the connector. Make sure that none of the braid makes contact with the pin. 6. Slide the sleeve over the bayonet & braided shield. 7. Crimp the cylindrical ferrule to ensure the cable & connector are held firmly together. Paladin Tools 27

29 Telephone Cable Assembly To assemble telephone cable: 1. For 4- & 6-pin connectors, strip approximately 1/4 of the outer insulation off the cable. For 8- & 10-pin connectors, strip approximately 1/2 of the outer insulation off the cable. 2. Do not strip the insulation off the smaller internal wires. 3. For flat cables, slide the wires into the connector. Make sure the wire ends are butting against the very front edge of the connector & that all wires are located under the pins. 4. For round cable (twisted pair), arrange the wires in pairs based on the color. Verify the wiring pin-out required for the system. Typically pairing is either 1-to-1, or is paired for pins 1 & 2, 3 & 6, 4 & 5, & 7 & 8 (for EIA standard). The equipment connecting to the cable determines the wiring pin-out. 5. When the wires are arranged for the correct pin-out, slide the wires into the connector. Make sure the wire ends are butting against the front edge of the connector. 6. Install the cable/connector assembly into the crimp tool. Crimp the connector to force the pins into the wires & to engage the strain relief on the cable. 28 Tool Operation and Use Guide

30 Data Network Cable Assembly Technical references: Use the configuration listed below for required network type. Cabling & Network Scheme Configuration Type Category 1, outdated, no criteria eia/tia-568a or 568-B Category 2, to 1Mhz (CAT-2) EIA/TIA-568A or 568-B Category 3, to 16Mhz (CAT-3) EIA/TIA-568A or 568-B Category 4, to 20Mhz (CAT-4) EIA/TIA-568A or 568-B Category 5, to 100Mhz (CAT-5) EIA/TIA-568A or 568-B Enhanced Category 5, to 150Mhz (CAT-5E).EIA/TIA-568A or 568-B Category 6, to 300Mhz (CAT-6) EIA/TIA-568A or 568-B Ethernet 10 Base-T EIA/TIA-568B 100 Base-T EIA/TIA-568B ISDN EIA/TIA-568A USOC 10 Base-T USOC AT&T 258A EIA/TIA-568B 100 Base-T EIA/TIA-568B 100 Base-T EIA/TIA-568B ATM 155Mbps EIA/TIA-568B TP-PMD EIA/TIA-568B 100VG-AnyLAN EIA/TIA-568B Token Ring EIA/TIA-568B Systimax SCS (AT&T) EIA/TIA-568B Assembly instructions: 1. Strip 1 inch of the outer jacket off the cable. DO NOT strip the insulation off the inner wires. Be sure not to score the insulation on the inner wires when stripping the outer jacket. 2. Untwist the paired wires. 3. Configure the wire scheme by the color code for the network type you are installing. See the network wiring chart 4. Make sure all the wires are straight in line & not staggered. Paladin Tools 29

31 5. Use scissors to trim the wires to.5 inches. Make sure all wires are of the same length & in a straight line. 6. Grip the wires & jacket joint between thumb & forefinger to hold steadily together. Gently slide the wires into the RJ45 plug until they begin to track in the inner channels of the connector. 7. Push the wires all the way into the connector until the front of the wires butt against the front edge of the connector. Make sure you can see the copper tips when looking at the front end of the connector. 8. Install cable & connector assembly into the crimp tool & crimp until all pins are set. All pins should be fully compressed & of equal height after crimping. Wire Pairing Chart Token Ring 100 Base-T4 10 Base-T ISDN TP-PMD ATM 155 Mbps T568A & T568B EIA/TIA-568A EIA/TIA-568B Systimax SCS 100 Base-T SH SH SH SH 30 Tool Operation and Use Guide

32 Data Network Wiring Chart EIA/TIA-568A RJ45 Plug WHT-GRN GRN WHT-ORG BLU WHT-BLU ORG WHT-BRN BRN 1 8 EIA/TIA-568B RJ45 Plug WHT-ORG ORG WHT-GRN BLU WHT-BLU GRN WHT-BRN BRN 1 8 USOC RJ45 Plug WHT-BRN WHT-GRN WHT-ORG BLU WHT-BLU ORG GRN BRN 1 8 Ref inches all types RJ45 Socket RJ45 Socket RJ45 Socket Paladin Tools 31

33 Index Product Number Page Number 1112 AM 12 Twisted Pair Cable Stripper & 1114 stripax Pro Wire Strippers Data SureStrip Twisted Pair Cable Stripper Series CST (Coax) Strippers , 1256, 1257 & 1258 LC CST Coax Strippers Series Crimpers R & 1540 All-in-One Pro & 1557 All-in-One Data/Phone Tool SealTite Pro Universal Linear Compression Crimper Series Interchangeable Die Set Crimpers Series Cable Stipper/Slitters Lil Splitter Bonded Twisted Pair Separator Series Punchdown Tools Series SurePunch Punchdown Tools Series SurePunch Pro Punchdown Tools /CrimpALL Series Crimpers & All-in-One Ultra Data/Phone Tools SealTite 59/6 Crimper 13 Coaxial Cable Assembly for BNC, TNC, N-Type & mini-uhf 27 Coaxial Cable Assembly for Cable TV F Hex Crimp 24 Coaxial Cable Assembly for Compression BNC 25 Coaxial Cable Assembly for Compression RCA 26 Coaxial Cable Assembly for Compression Cable TV F 27 Data Network Cable Assembly 29 Data Networking Wiring Chart 30 Telephone Cable Assembly 28 Wire Pairing Chart Tool Operation and Use Guide

34 I /07