GF AgieCharmilles certified wires

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1 WIRE

2 Ref.: Weight: Diam: Made in: Customer Services Ref.: Weight: Diam: Made in: Customer Services Ref.: Weight: Diam: Made in: Customer Services Ref.: Weight: Diam: Made in: Customer Services Ref.: Weight: Diam: Made in: Customer Services GF Agie Charmilles offers you a wide range of certified wires perfectly adapted to your machining requirements. A wire EDM machine has a very wide range of applications and the choice of wire is crucial in order to obtain the best productivity and optimum results in terms of speed, precision and surface finish. Processes for technological development, product accreditation and production control in cooperation with strategic partners, ensure that with GF AgieCharmilles certified wire your equipment is operating at peak precision and performance. Even if you do not have any GF AgieCharmilles machines, you can benefit from Operations Support. Operations Support Achieve optimum levels of performance and precision in your daily operation. GF AgieCharmilles certified wires Enhance your production quality Guarantee the performance of your machine Optimize production costs AC Cut X Coated copper wire AC Cut V Coated brass wire AC Cut Xcc AC Cut XS AC Cut X AC Cut A AC Cut VH AC Cut D 800/500 AC Cut VS 900/500 AC Cut VL 900/500 AC Brass Brass wires AC Brass 900/500/400 AC Brass LP 900/500 AC Brass 950 PF AC Brass 1000 AC Cut Micro AC Cut Xcc AC Cut SD AC Cut A / G Coated brass wire AC Brass 500 AC Cut Micro Fine wire AC Cut AH AC Cut A900 / 500 AC Cut G AC Cut AL AC Cut Micro S AC Cut Micro A AC Cut Micro Brass

3 AC Cut AH Ref.: Weight: Diam: Made in: Customer Services AC Cut A Ref.: Weight: Diam: Made in: Customer Services Ref.: Weight: Diam: Made in: AC Cut VS900 Customer Services AC Cut VS900 Ref.: Weight: Diam: Made in: Customer Services AC Cut D800 Ref.: Weight: Diam: Made in: Customer Services AC Cut VH Ref.: Weight: Diam: Made in: Customer Services AC Cut XS Ref.: Weight: Diam: Made in: Customer Services AC Brass 900 Ref.: Weight: Diam: Made in: Customer Services AC Brass 500 Ref.: Weight: Diam: Made in: Customer Services AC Cut Micro Ref.: Weight: Diam: Made in: Customer Services AC Brass 500 Ref.: Weight: Diam: Made in: Customer Services How to choose the best wire for your production needs Minimum Radii to cut defined the wire diameter More Detail wire Ø Ø 0.1 mm AC Cut Micro Ø 0.1 mm surface finish Ra 0.3 µm machining priority Ra 0.3 µm More Quality More Productivity More Speed More Affordable Taper Taper Generator Taper < 8 > 8 < 8 > 20 IPG CC < 8 > AC Cut AH AC Cut A 500 AC Cut VS 900 AC Cut VS 500 AC Cut D 500 AC Cut VH AC Cut XS AC Brass 900 AC Brass 500 AC Brass 400 certified wires

4 WIRES Table More quality of contents, more economy AC Cut X Coated copper wire P 1-7 AC Cut A / G HQ Coated brass wire P 8-18 AC Cut V Coated brass wire P AC Brass rass wire P AC Cut Micro Fine wire P 46-52

5 AC CUT X Copper core wire coated with diffused zinc AC Cut X is the benchmark wire in the field of high speed wires AC Cut X is 20 % faster than standard brass wire Intended for GF AgieCharmilles machines (Type FI) AC Cut X reduces production cost in most varied and complex applications Specifications Coating Conductivity Elongation Material Resistance Zinc diffused 80% IACS 1% Copper 450 N/mm K K K K P P P K /52

6 AC CUT X Copper core wire coated with diffused zinc K K K P P P P15 1 2/52

7 AC CUT XCC Copper core wire coated with a thick layer of diffused zinc AC Cut Xcc has been specially developed for GF AgieCharmilles machines to boost machining speed Associate to a machine equipped with the CC generator more than 500 mm2/min cutting speed can be achieved Particularly recommended for machining mechanical applications by units or in serie and for high parts AC Cut Xcc is the optimal solution when machining speed is the priority Specifications Coating Conductivity Elongation Material Resistance Thick layer of zinc diffused 65% IACS 2% Copper 500 N/mm K K K K K K K K /52

8 AC CUT XCC Copper core wire coated with a thick layer of diffused zinc K /52

9 AC CUT XL Copper core wire coated with diffused zinc AC Cut XL is a high speed wire using an economical manufacturing process which makes it very competitive AC Cut XL is 15 % faster than standard brass wire Perfectly compatible with AC Cut X technologies AC Cut XL reduces production cost in standard applications Specifications Coating Conductivity Elongation Material Resistance Zinc diffused 80% IACS 1% Copper 450 N/mm K K /52

10 AC CUT XS Copper core wire coated with a double layer of gamma diffused zinc AC Cut XS is a new generation of X wire that combines speed and precision with the best ratio price / performance AC Cut XS is 30 % faster than a standard brass wire Perfectly compatible with AC Cut X technologies AC Cut XS is the best compromise for fast delivery at a reasonable cost Specifications Coating Conductivity Elongation Material Resistance Double layer of zinc gamma diffused 70% IACS 1% Copper 450 N/mm K K K K P P P K /52

11 AC CUT XS Copper core wire coated with a double layer of gamma diffused zinc K K K P P P15 1 7/52

12 AC CUT A 500 High performance zinc coated brass wire AC Cut A 500 is the Benchmark wire in the field of high quality for taper machining Technical characteristics of the AC Cut A 500 enable to achieve very good surface quality in difficult machining conditions AC Cut A 500 is recommended for high quality parts that include complex machining with large taper > 8 Specifications Coating Conductivity Elongation Material Resistance Zinc 25 % IACS 15% Brass CuZn N/mm K K K K K K K K /52

13 AC CUT A 500 High performance zinc coated brass wire K /52

14 AC CUT A 900 High performance zinc coated brass wire AC Cut A 900 is the Benchmark wire in the area of very high quality machining Perfect surface homogeneity and fin surface roughness < Ra 0.1 µm Highest precision on geometrical details and part parallelism Recommended for a large range of application including moulds, cutting tools and general mechanic, requiring very high precision and excellent surface finish Specifications Coating Conductivity Elongation Material Resistance Zinc 22 % IACS 1.5 % Brass CuZn N/mm K K K P K K K K /52

15 AC CUT A 900 High performance zinc coated brass wire K K K P P P K K K K P P P K K K K P P P K /52

16 AC CUT AH High performance brass wire coated with special zinc alloy - gamma diffused AC Cut AH the new generation of A wire that combines perfect surface quality and part cost reduction Perfect surface homogeneity and fin surface roughness Ra 0.05 µm Highest precision on geometrical details and part parallelism Associate to the performances of the latest series of generator it enables to obtain part cost reduction up to 20% Particularly recommended for top quality punches and dies in steel or carbide Specifications Coating Conductivity Elongation Material Resistance Special zinc alloy gamma diffused 21% IACS 1.5 % Brass CuZn N/mm K K P K K K K /52

17 K /52

18 AC CUT AH High performance brass wire coated with special zinc alloy - gamma diffused K P P P K K K K P P P K K K K P P P K /52

19 AC CUT AL 900 High performance zinc coated brass wire AC Cut AL 900 is a high performance zinc coated brass wire using an economical manufacturing process wich makes it very competitive Perfect surface quality and highest precsion Perfectly compatible with AC Cut A 900 technologies AC Cut AL 900 is recommended for a large range of application including moulds, cutting tools and general mechanic, requiring high precision and fine surface finish Specifications Coating Conductivity Elongation Material Resistance Zinc 22 % IACS 1.5 % Brass CuZn N/mm K K P P P K K K /52

20 AC CUT AL 900 High performance zinc coated brass wire P P P K K K P P P /52

21 AC CUT G High performance brass wire coated with treated zinc AC Cut G specially developed for GF AgieCharmilles machines equipped with the IPG generator, a wire with high resistant zinc coating dedicated to high quality machining Perfect surface homogeneity and fin surface roughness Ra 0.05 µm Highest precision on geometrical details and part parallelism AC Cut G is recommended for top quality parts including taper for machines equipped with the IPG generator Specifications Coating Conductivity Elongation Material Resistance Zinc treated 22 % IACS 1.5 % Brass CuZn N/mm K K K K K K K K /52

22 AC CUT G High performance brass wire coated with treated zinc K K K K /52

23 AC CUT VS 900 Brass wire coated with gamma diffused zinc AC Cut VS 900 is the last generation of coated brass wire that combines productivity and part costs reduction Increase production of parts up to 25% compared to standard brass wire Reduce part costs up to 20 % compared to standard brass wire AC Cut VS 900 is the optimal answer to the needs of most of mold, punch and die and general mechanic applications that require precision and productivity Specifications Coating Conductivity Elongation Material Resistance Zinc gamma diffused 20 % IACS 2 % Brass CuZn N/mm K K K K P P P K /52

24 AC CUT VS 900 Brass wire coated with gamma diffused zinc K K K P P P K K K K P P P /52

25 AC CUT D 500 Brass wire coated with diffused zinc AC Cut D 500 is a brass core wire made with only 20% of zinc that allows high energy for good perfomances in conic machining It is intended for GF AgieCharmilles machines equipped with IPG or previous generator generation AC Cut D 500 enables a machining speed of up to 20 % faster than a brass wire AC Cut D 500 is particularly recommended for complex machining with large taper > 8 Specifications Coating Conductivity Elongation Material Resistance CuZn50 31 % IACS 15 % Brass CuZn N/mm K K K K /52

26 AC CUT D 800 Brass wire coated with diffused zinc AC Cut D 800 is a brass core wire made with only 20% of zinc which allows high energy for good speed performances It is intended for GF AgieCharmilles machines equipped with IPG or previous generator generation AC Cut D 800 enables a machining speed of up to 20 % faster than a brass wire AC Cut D 800 is particulary recommended for standard applications that require speed and precison Specifications Coating Conductivity Elongation Material Resistance CuZn50 27 % IACS 2 % Brass CuZn N/mm K K K K K K K K /52

27 AC CUT D 800 Brass wire coated with diffused zinc K K K /52

28 AC CUT VH Brass wire coated with a double layer of gamma diffused zinc AC Cut VH is a new generation of economical wire which is the best substitution of AC Cut D 800 with higher perfomances at lower cost AC Cut VH is made from a brass alloy with only 20% zinc, it combines very good machining efficiency and part costs reduction It is intended for GF AgieCharmilles machines equipped with IPG generator AC Cut VH is the best compromise for fast delivery at a reasonable cost Specifications Coating Conductivity Elongation Material Resistance Double layer of zinc gamma diffused 28 % IACS 2 % Brass CuZn N/mm K K K P P P K K /52

29 AC CUT VH Brass wire coated with a double layer of gamma diffused zinc K P P P K K K P P P /52

30 AC CUT VL 500 Brass wire coated with gamma diffused zinc AC Cut VL 500 is the last generation of coated brass wire dedicated to conic machining, it uses an economical manufacturing process which makes it very competitive Increase production of parts and reduce part costs compared to standard soft brass wire AC Cut VL 500 is recommended for complex machining with large taper > 8 that require productivity Specifications Coating Conductivity Elongation Material Resistance Zinc gamma diffused 24 % IACS 11 % Brass CuZn N/mm K K K P P P K K /52

31 AC CUT VL 500 Brass wire coated with gamma diffused zinc K P P P /52

32 AC CUT VL 900 Brass wire coated with gamma diffused zinc AC Cut VL 900 is the last generation of coated brass dedicated for standard machining, it uses an economical manufacturing process which makes it very competitive Increase production of parts and reduce part costs compared to standard brass wire AC Cut VL 900 is the best compromise to the needs of most of standard applications that require productivity at the best price Specifications Coating Conductivity Elongation Material Resistance Zinc gamma diffused 20 % IACS 2 % Brass CuZn N/mm K K K P P P K K /52

33 AC CUT VL 900 Brass wire coated with gamma diffused zinc K K P P P K K K K K P P P K /52

34 AC CUT VS 500 Brass wire coated with gamma diffused zinc AC Cut VS 500 is the last generation of coated brass wire that combines productivity and part costs reduction for conic machining The best alternative to soft brass wire AC Cut VS 500 is recommended for complex machining with large taper > 8 that require precision and productivity Specifications Coating Conductivity Elongation Material Resistance Zinc gamma diffused 24 % IACS 11 % Brass CuZn N/mm K K K P P P K K /52

35 AC CUT VS 500 Brass wire coated with gamma diffused zinc K K P P P /52

36 AC BRASS 1000 High quality Brass wire AC Brass 1000 is a high quality wire made from a very pure alloy in order to guarantee consistent quality and performances for high end quality Special process used to manufacture this wire increase his straightness Suit to all machines on the market Particularly recommended for Fanuc and Mitsubishi machines AC Brass 1000 is recommended for standard application that require precison and surface quality Specifications Coating Conductivity Elongation Material Resistance No 22 % IACS 1.5 % Brass CuZn N/mm K K K K P P P K /52

37 AC BRASS 1000 High quality Brass wire K K K P P P /52

38 AC BRASS 400 High quality Brass wire AC Brass 400 is made from a very pure alloy in order to guarantee consistent quality and performances for high conic machining AC Brass 400 is particularly recommended for standard applications with very large taper Specifications Coating Conductivity Elongation Material Resistance No 26 % IACS 25 % Brass CuZn N/mm K K K K P P P K /52

39 AC BRASS 400 High quality Brass wire K K K P P P /52

40 AC BRASS 500 High quality Brass wire AC Brass 500 is made from a very pure alloy in order to guarantee consistent quality and performances for conic machining Suit to all machines on the market AC Brass 500 is particularly recommanded for standard applications with large taper > 8 Specifications Coating Conductivity Elongation Material Resistance No 25 % IACS 20 % Brass CuZn N/mm K K K K K P P P /52

41 AC BRASS 500 High quality Brass wire K K K K P P P K K K K P P P /52

42 AC BRASS 900 High quality Brass wire AC Brass 900 is made from a very pure alloy in order to guarantee consistent quality and performances for universal machining Multipurpose wire price oriented Suit to all machines on the market AC Brass 900 is recommended for standard applications Specifications Coating Conductivity Elongation Material Resistance No 22 % IACS 1.5 % Brass CuZn N/mm K K K K K K K K /52

43 AC BRASS 900 High quality Brass wire K K P P P K K K K K P P P K K K K K P P P /52

44 AC BRASS 950 PF High quality Brass wire AC Brass 950 PF is a high quality wire made from a very pure alloy in order to guarantee consistent quality and performances for high end machining Special process used to manufacture this wire increase his straightness Suit to all machines on the market Particularly recommended for Fanuc and Mitsubishi machines AC Brass 950 PF is recommended for standard applications that require high precison and good surface quality Specifications Coating Conductivity Elongation Material Resistance No 22 % IACS 1.5 % Brass CuZn N/mm P K K P P P K K /52

45 AC BRASS 950 PF High quality Brass wire K K P P P K K K K P P P /52

46 AC BRASS LP 500 Brass wire AC Brass LP 500 is made from a pure alloy, using an economical manufacturing process wich makes it very competitive for conic machining Suit to all machines on the market AC Brass LP 500 is particularly recommended for standard applications with large taper > 8 Specifications Coating Conductivity Elongation Material Resistance No 25 % IACS 20 % Brass CuZn N/mm K K K K P P P K /52

47 AC BRASS LP 500 Brass wire K K K P P P K K K K P P P /52

48 AC BRASS LP 900 Brass wire AC Brass LP 900 is made from a pure alloy, using an economical manufacturing process wich makes it very competitive for universal machining Multipurpose wire price oriented Suit to all machines on the market AC Brass LP 900 is recommended for standard applications Specifications Coating Conductivity Elongation Material Resistance No 22 % IACS 1.5 % Brass CuZn N/mm K K K K P P P K /52

49 AC BRASS LP 900 Brass wire K K K P P P K K K K P P P /52

50 AC CUT MICRO A High tensile zinc coated brass wire AC Cut Micro A for high quality machining and surface finish dedicated to micro machining Available in diameter 0.07 to 0.05 mm AC Cut Micro A is recommended for high quality applications that include very small details Specifications Coating Conductivity Elongation Material Resistance Zinc treated - 1 % Brass CuZn N/mm2 Reference Wire diameter (mm) Spool Type Wire length (m) Spool / Package K K K K K K K /52

51 AC CUT MICRO BRASS Brass wire AC Cut Micro Brass is made from a very pure alloy in order to guarantee consistent quality and performances for universal micro machining Available in diameter 0.07 to 0.05 mm AC Cut Micro Brass is recommended for standard applications that include very small details Specifications Coating Conductivity Elongation Material Resistance No - 1 % Brass CuZn N/mm2 Reference Wire diameter (mm) Spool Type Wire length (m) Spool / Package K K K K K K K /52

52 AC CUT MICRO S High tensile steel core wire with special coating AC Cut Micro S for finest machining with perfect precision and surface finish Available in diameter 0.10 to 0.02 mm AC Cut Micro S is recommended for top quality applications that include very small and precise details Specifications Coating Conductivity Elongation Material Resistance CuZn50, Ag - 1 % Steel Core 2000 N/mm2 Reference Wire diameter (mm) Spool Type Wire length (m) Spool / Package K K K K K K K K /52

53 AC CUT MICRO S High tensile steel core wire with special coating Reference Wire diameter (mm) Spool Type Wire length (m) Spool / Package K K K K /52

54 AC CUT MICRO SP High tensile steel core wire with special coating AC Cut Micro SP for finest machining with perfect precision and surface finish Available in diameter 0.07 to 0.05 mm Suit to all machines on the market AC Cut Micro SP is recommended for top quality applications that include very small and precise details Specifications Coating Conductivity Elongation Material Resistance Special Zinc alloy - 3 % Steel Core 2300 N/mm2 Reference Wire diameter (mm) Spool Type Wire length (m) Spool / Package /52

55 AC CUT MICRO SP High tensile steel core wire with special coating Reference Wire diameter (mm) Spool Type Wire length (m) Spool / Package /52

56 AC CUT MICRO TW High tensile strength Tungsten wire AC Cut Micro TW for high quality machining and surface finish Available in diameter 0.07 to 0.02 mm It is intended for GF AgieCharmilles machines equipped with IPG generator AC Cut Micro TW is recommended for high quality application that include very small details Specifications Coating Conductivity Elongation Material Resistance No - < 5% Tungsten 3400 N/mm2 Reference Wire diameter (mm) Spool Type Wire length (m) Spool / Package /52

57 GF AgieCharmilles Agie Charmilles Sales Ltd Losone

58 GF AgieCharmilles Agie Charmilles Sales Ltd Losone

59 GF AgieCharmilles Agie Charmilles Sales Ltd Losone

60 Achieve more At a glance We commit to a promise. That promise is Achieve more. It s a commitment to create the right conditions for our customers to obtain competitive results. When our customers win, we win. GF AgieCharmilles We enable our customers to run their businesses efficiently and effectively by offering innovative Milling, EDM, Laser and Automation solutions. A comprehensive package of Customer Services completes our proposition. Agie Charmilles SA, 2011 The technical data and illustrations are not binding. They are not warranted characteristics and are subject to change. Achieve more...

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