Simulation of Turning Process of AISI 1045 and Carbide Tool Using Finite Element Method
|
|
- Claude French
- 6 years ago
- Views:
Transcription
1 Simulation of Turning Process of AISI 104 and Carbide Tool Using Finite Element Method 1 JAHARAH AG, 2 HENDRI Y, 3 CHE HASSAN CH, 4 RAMLI R, and YAAKOB Z Department of Mechanical and Materials Engineering, Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia, Bangi, Selangor, MALAYSIA 1 jaharah@engukmmy, 2 hendriynd@engukmmy, 3 chase@engukmmy, 4 rizauddin@engukmmy, zahira@engukmmy Abstract: - In recent years, the applications of finite element method (FEM) in metal cutting operations have proved to be effective in studying the cutting process and chip formation The simulation results is useful for both researchers and machine tool makers in optimising the cutting parameters and designing new tools This paper present the application of Finite element method (FEM) in simulating the effect of cutting tool geometries and cutting speed on the effective stress and temperature changes in turning AISI 104The tool geometries studied were various rake (α) and clearance (β) in the range of - to, and to 9 for α and β respectively, for cutting speed in the range of m/min, at constant feed rate of 03 mm/rev and depth of cut of 018 mm The effect of cutting speed on turning process was studied for cutting speed in the range of m/min, while the feed rate and depth of cut were kept constant at 03 mm/rev and 03 mm respectively The simulation simulation results show that the effective stress and cutting temperature on the cutting edge were between 1710Pa to 2040MPa and 880 C to 2080 C respectively while varying the tool geometries The simulation results also show that by increasing the cutting speed causes a decrease in effective-stress and increase the temperature of the chip formed to certain extend Key-Words: - Carbide tools, AISI 104, FEM, rake angle, clearance angle, cutting speed 1 Introduction Turning process is a common machining process to produce cylindrical shape parts Understanding of material removal concepts in metal cutting is very important in design process and cutting tool selection to ensure the quality of the products [1] Recently, the application of finite element method (FEM) in metal cutting process was a great help for researchers in study of metal cutting and chip formation Numerical simulation is usefull to study various phenomenon such as chip segmentation, cutting force, wear rate of cutting tool [2] Cutting tool working under specific numerical model are highly depended on the flow stress of work materials, ie tension models, tension rate and temperature, and the friction between the work material and the cutting edge [3] The geometry of the cutting tool is very important in determining the values of the cutting force [4] Machining parameters must be right and carefully selected to ensure the longer life of the cutting tool and therefore minimized the machining cost [ ] The cutting force is normally influenced by machining parameters; cutting tool geometries, and machining conditions and wear of cutting tool [ 6] The wear of the cutting tool was the critical issue in metal cutting as well as in turning of metal, consequently caused the tool failure [7] Numerical model is found to be a good, suitable and capable to forecast the effect of machining parameters such as wear of cutting tool, cutting tool failure and the machined surface [8] Finite Element Analysis (FEA) technique was the first introduced in 1960s and has been widely used to analyze in designing tools and forming processes Based on the success of FEM simulations for bulk forming processes, many researchers developed their own FEM codes to analyze metal cutting processes during the early 1980s up to now [1,9-10] Modeling tool wear using FEM has advantages over conventional statistical approach because it requires less experimental effort and it provides useful information such as deformations, stresses, strain and temperature in chip formation [11] This paper presents the application of Deform-3D in simulation orthogonal cutting process of AISI 104 and carbide tool at various combination of rake angle, clearance angle, and cutting speeds while the other ISSN: ISBN:
2 machining parameters of feed rate and depth of cut were kept constant 2 Methodology The commercial software Deform-3D for deformation analysis was used to simulate orthogonal metal cutting process It is based on an updated Lagrangian formulation and employs an implicit integration scheme The software is used to simulate the geometry of the cutting tool and machining parameters in turning the AISI 104 using uncoated carbide tool Simulation process is carried out by changing the rake, clearance angle, and cutting speed Later, the effective stress and temperature on the cutting edge are analysed Simulation is carried out to reach at steady state, which allowed the thermal to flow into the work material during the simulation of the cutting process The simulation is continued to reach the transient condition Tool stress analysis is performed to obtain stress data on the cutting tool Cutting tool will be fixed as an elastic and the force is interpolated so that the system will interpolate the force on the cutting tool to produce the resultant cutting force acting on the cutting edgework material is assumed to be a rigidviscoplastic in a rectangle shaped The cutting tool is classified as rigid body and will consider temperature transfer to model the cutting temperature Properties of stress flow, physical, and work material thermalmechanical are shown in Table 1 Table 2 shows the parameters used in the simulation process for studying the effect of tool geometries, and Table 3 shows the input parameters in studying the effect of cutting speed Table 1 Flow stress models for AISI-104 carbon steel Work material; AISI 104 (Oxley s Equation - ' (,, T ) ) [17] i) Flow stress data Tempera ture Strain Strain rate ii)thermal conductivity W/mK iii) Thermal expansion iv) Heat capacity v) Young modulus Table 2 Input parameters used in the simulation process for various tool geometries Parameters Rake angle ( ) Clearance Angle ( ) Cutting speed Feed Rate (mm/rev) 03 Depth of cut (mm) constant at 018mm Nose Radius (R n ) constant at 04 mm (mm) Heat transfer 01 N/s mm C coefficients at the workpiece- tool interface Table 3 Input Parameters in the simulation for cutting speed effect Parameters Cutting Speed Feed Rate Depth of cut at interval of 0 m/min Kept constant at 03 mm/rev Kept constant at 03 mm 3 Results and Discussions 31 Detailed Study of FEM Simulation Fig 1(a) shows the example of simulation result for displacement The longer the chip generation caused higher mesh displacement as shown at the end of chip formed The biggest deformation was occurred on the primary deformation zone, followed by the secondary deformation zone This cause higher stress occurred in this section This result is agreeable with findings from Kalhori [12], where the major deformation during cutting process was concentrated in two region, near to the cutting tool edge, and the biggest deformation was occurred in the primary deformation zone, followed by secondary deformation zone, sliding region and sticking region as shown in Fig 1(b) ISSN: ISBN:
3 increases the cutting temperature as discussed by Saglam et al [4] Table 4 Results for temperature and effective stress at various combinations of rake and clearance angles Rake angle, α, ( ) - Clearan ce angle, β, ( ) 9 Cuttin g speed (mm/ min) 300 Feed rate (mm /rev) 03 Temp eratur e ( C ) 2080 Effecti ve stress (MPa) (a) Displacement (b)effective-stress Fig 1 Simulation results for displacement and effectivestress at cutting speed of 100m/min, feed rate of 03 mm/rev and depth of cut of 03 mm 32 Effect of tool geometries on the effective-stress and temperature Finite element analysis is used to study the temperature changes and effective-stress with different combination of rake angle, clearance angle, cutting speed, and feed rate Table 4 shows the simulation results obtained for temperature and effective-stress by varying the rake and clearance angles It is found that the temperature increases when using negative rake angle According to Gunay et al [13], negative rake angle will increase the cutting force and therefore high heat will be generated The effective stress obtained from the simulation process is between 1710MPa to 2040MPa The minimum effective-stress is achieved at a combination of + of rake and +7 clearance angles This result is agreeable with the findings from Lo [14] According to him, the stress on the cutting edge will decreases with increases of rake angle Baradie [1] found that the optimum clearance angle for carbide tool is between -11 to + Small changes in clearance angle will greatly influence the wear mechanism and consequently the tool life Generally, at high cutting speed and feed rate will caused high temperature is generated According to Gunay et al [13], temperature at the cutting edge increases with increased in contact area between chips and the cutting edge According to Coelho et al[16], reducing the clearance angle while fixing the rake angle, will generate wear on the cutting edge, and therefore shorten the tool life Cutting with high clearance angle will cause bigger contact area between the cutting edge and the work material, consequently 33 Effect of Increasing of Cutting Speed on the effective-stress and temperature The effective-stress and chip temperature at various cutting speed were studied and analyzed as shown in Table Whereas, Fig 2 and Fig3 show the plot of these simulation results No Cut Speed Av Effectivestress (MPa) Av Tempera ture (C ) Fig2 shows that by increasing the cutting speed, it reduces the effective-stress This is also agreeable with theory and finding from Cerenitty et al [9] Fig3 shows that when the cutting speed increases, the generated temperature on chip also increases This result is also agreeable with Cerenitti et al [9], where the maximum temperature of the chip formed are increasing with increasing in cutting speed The increase of cutting speed from 100 m/min to 40 m/min resulted in increases of chip temperature from 16 o C to 83 o C This is due to the increase of required energy at high cutting speed More heat will be generated as cutting speed increases, consequently the maximum temperature on the tool and workpiece ISSN: ISBN:
4 surface increase at higher cuting speed From the theory, during machining, it is assumed that all the cutting energy is converted to heat and, therefore, a considerable amount of heat is generated at the following three distinct zones as given Fig 4, those are 1) Shear zone (7%); 2) Chip sliding on the tool face (20%); and c) Tool sliding on the workpiece machined surface (%) which is neglected for perfectly sharp cutting tools The maximum heat is produced at shear zone because of the plastic deformation of the metal, practically all of this heat is carried away by the chip [18] Fig 4 Heat generated and heat dissipation in metal cutting [18] Fig2 Effective-stress vs cutting speed at constant feed rate of 03 mm/rev and depth of cut of 03 mm 4 Conclusions From simulation result, the following can be concluded: 1 The minimum effective-stress and temperature on the chip formed of 1710 MPa and 880 o C are achieved at a combination of + of rake and +7 clearance angles 2 Increases in cutting speed while turning AISI 104 using carbide tool will decrease the effective- stress to 1400 MPa 3 The cutting temperature on the chips formed is increases with the cutting speed from 61 o C to 961 o C Acknowledgement The authors would like to Government of Malaysia and Universiti Kebangsaan Malaysia for their financial support under SF1214 and UKM-GUP-BTT Grants Fig3 Chip temperature vs cutting speed at constant feed rate of 03 mm/rev and depth of cut of 03 mm References: [1] CShet, and X Deng, X 2000 Finite element analysis of the orthogonal metal cutting process Journal of Materials Processing Technology 10: [2] D DUmbrello, LFilice, SRizzuti, FMicari, L Settineri, 2007 On the effectiveness of Finite Element simulation of orthogonal cutting with particular reference to temperature prediction Journal of Materials Processing Technology 189 (2007) [3] THC Childs, 1998 Material property needs in modeling metal machining, in: Proceedings of the CIRP International Workshop on Modeling of Machining Operations, Atlanta, Georgia, USA, 19 May 1998, [4] HSaglam, S Yaldiz, F Unsacar, 200 The effect of tool geometry and cutting speed on main ISSN: ISBN:
5 cutting force and tool tip temperature Materials and Design 28 (2007) [] WHYang, and YS Tarng, 1998 Design optimization of cutting parameters for turning operations based on Taguchi method, J Mater Process Technol 84 (1998) [6] NN Zorev, 1966 Metal cutting mechanics New York: Pergamon Press [7] DM Woodrow, 200 A tool wears comparative study in turning versus computer simulation in 1018 steel Brigham Young University [8] TOzel, and E Zeren, 2004 Determination of work material flow stress and friction for FEA of machining using orthogonal cutting tests Journal of Materials Processing Technology (2004) Piscataway, USA [9] Marusich, TD and Ortiz, (199), Modeling and Simulation of High-Speed Machining, International Journal Num Metallurgy Engineering In press [10] Cerenitti AE, Fallbohmer BP, W Wu CWT, Altan BT (1996), Application of 2D FEM to Chip Formation in Orthogonal Cutting, Journal of materials Processing Technology, 9: [11] Mackerle J (1999), Finite Element Analysis and Simulation of Machining: a Bibliography ( ), Journal of Materials Processing Technology, Elsevier Science, Volume 86 [12] Kalhori V 2001, Modelling and Simulation of Mechanical Cutting, Doctoral Thesis, Institutionen for Maskinteknik [13] MGunay, I Korkut, E Aslan, U Seker, 200 Investigation of the effect of rake angle on main cutting force [14] S P Lo, 2000 An analysis of cutting under different rake angles using the finite element method Journal of materials processing technology 10 : [1] MAEl Baradie, 199 The effect of varying the workpiece diameter on the cutting tool clearance angle in tool-life testing Wear 19: [16]RTCoelhoLR Silva, A Braghini, Jr AA Bezerra, 2004 Some effect of cutting edge preparation and geometric modifications when truning INCONEL 718TM at high cutting speeds Journal of Materilas Processing Technology 148 : [17] Oxley, P L B (1989) Mechanics of Machining: An Analytical Approach to Assessing Machinability, 1989, pp (Ellis Horwood, Chichester, West Sussex) [18] El-Hofy, H (2006), Fundamentals of Machining Processes: Conventional and Nonconventional Processes, Published by CRC Press, QEZpyCv4C&vq=cutting+speed&dq=af fecting,+temperature,+cutting+speed&so urce=gbs_summary_s&cad=0 on line 10/11/ 2008 ISSN: ISBN:
EFFECT OF RAKE AND CLEARANCE ANGLES ON THE WEAR OF CARBIDE CUTTING TOOL
EFFECT OF RAKE AND CLEARANCE ANGLES ON THE WEAR OF CARBIDE CUTTING TOOL 1 Hendri Yanda, 2 Jaharah A.Ghani, 3 Che Hassan Che Haron Department of Mechanical and Materials Engineering, Faculty of Engineering
More informationFINITE ELEMENT ANALYSIS OF SINGLE POINT CUTTING TOOL
FINITE ELEMENT ANALYSIS OF SINGLE POINT CUTTING TOOL Poonam D. Kurekar, S. D. Khamankar 2 M-Tech Student, Mechanical Engineering, Rajiv Gandhi College of Engineering and Research Technology, MH, India
More informationChip formation in turning S45C medium carbon steel in cryogenic conditions
Received 22 March 2017; received in revised form 15 May 2017; accepted 26 May 2017. To cite this article: Ghani et al. (2017). Chip formation in turning S45C medium carbon steel in cryogenic conditions.
More informationModeling and Simulation of Turning Operation
IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE) ISSN: 2278-1684 Volume 3, Issue 6 (Nov-Dec. 2012), PP 19-26 Modeling and Simulation of Turning Operation M.Kumara Swamy 1 B.Padma Raju 2 B.Ravi
More informationNUMERICAL AND EXPERIMENTAL VALIDATION OF CHIP MORPHOLOGY
International Journal of Advanced Research in Engineering and Technology (IJARET) Volume 10, Issue 2, March- April 2019, pp. 503-508, Article ID: IJARET_10_02_049 Available online at http://www.iaeme.com/ijaret/issues.asp?jtype=ijaret&vtype=10&itype=02
More informationProcess simulation using finite element method prediction of cutting forces, tool stresses and temperatures in highspeed flat end milling
International Journal of Machine Tools & Manufacture 40 (2000) 713 738 Process simulation using finite element method prediction of cutting forces, tool stresses and temperatures in highspeed flat end
More informationFinite Element Modeling and Simulation of Residual Stresses, Cutting Forces and Temperature in Orthogonal Machining of Titanium Alloy.
Finite Element Modeling and Simulation of Residual Stresses, Cutting Forces and in Orthogonal Machining of Titanium Alloy. A. Chukwujekwu Okafor *, A. Oteka and S. Aramalla Laboratory for Industrial Automation
More informationParametric Optimization of Ball Burnishing Process Parameter for Hardness of Aluminum Alloy 6061
IOSR Journal of Engineering (IOSRJEN) ISSN (e): 50-301, ISSN (p): 78-8719 Vol. 0, Issue 08 (August. 01), V PP 1-6 www.iosrjen.org Parametric Optimization of Ball Burnishing Process Parameter for Hardness
More informationHard turning of interrupted surfaces using CBN tools
journal of materials processing technology 195 (2008) 275 281 journal homepage: www.elsevier.com/locate/jmatprotec Hard turning of interrupted surfaces using CBN tools Anselmo Eduardo Diniz, Adilson José
More informationTHEORY OF METAL CUTTING
THEORY OF METAL CUTTING INTRODUCTION Overview of Machining Technology Mechanism of chip formation Orthogonal and Oblique cutting Single Point and Multipoint Cutting Tools Machining forces - Merchant s
More informationNumerical Simulation and Analysis of Friction Drilling Process for Alumina Alloy using Ansys
Numerical Simulation and Analysis of Friction Drilling Process for Alumina Alloy using Ansys 1Dr. A. Gopichand, Professor & HOD, Department of Mechanical Engineering, Swarnandhra college of Engineering
More information3-D FEA OF HARD TURNING: INVESTIGATION OF PCBN CUTTING TOOL MICRO- GEOMETRY EFFECTS
3-D FEA OF HARD TURNING: INVESTIGATION OF PCBN CUTTING TOOL MICRO- GEOMETRY EFFECTS Yiğit Karpat and Tuğrul Özel Department of Industrial and Systems Engineering Rutgers University Piscataway, New Jersey
More informationTool Wear Performance of CVD-Insert during Machining of Ti-6%Al-4%V ELI at High Cutting Speed
Key Engineering Materials Vol. 443 (2010) pp 371-375 (2010) Trans Tech Publications, Switzerland doi:10.4028/www.scientific.net/kem.443.371 Tool Wear Performance of CVD-Insert during Machining of Ti-6%Al-4%V
More informationThermo-mechanical Coupled Simulation Analysis of Solid End Mill on. Milling Process
th International Conference on Information Systems and Computing Technology (ISCT 201) Thermo-mechanical Coupled Simulation Analysis of Solid End Mill on Milling Process YanCAO, XinhuLIU, LeijieFU, YuBAI
More informationANALYSIS OF ELASTOMER TURNING UNDER DIFFERENT RAKE ANGLES
ANALYSIS OF ELASTOMER TURNING UNDER DIFFERENT RAKE ANGLES Rajesh Nayak and Raviraj Shetty Department of Mechanical and Manufacturing Engineering, Manipal Institute of Technology, Manipal University, Karnataka,
More informationANALYSIS OF SURFACE ROUGHNESS WITH VARIATION IN SHEAR AND RAKE ANGLE
ANALYSIS OF SURFACE ROUGHNESS WITH VARIATION IN SHEAR AND RAKE ANGLE Sirajuddin Elyas Khany 1, Mohammed Hissam Uddin 2, Shoaib Ahmed 3, Mohammed Wahee uddin 4 Mohammed Ibrahim 5 1 Associate Professor,
More informationInvestigation And Optimization Of Various Machining Parameters Affecting The Effectiveness Of Turning: A Review
Investigation And Optimization Of Various Machining Parameters Affecting The Effectiveness Of Turning: A Review 1 S B Chikalthankar Assistant Professor Department of Mechanical Engineering, Government
More informationA Review on Heat Generation in Metal Cutting
Volume-5, Issue-4, August-2015 International Journal of Engineering and Management Research Page Number: 193-197 A Review on Heat Generation in Metal Cutting M. PradeepKumar 1, K. Amarnath 2, M. SunilKumar
More informationModeling and Optimizing of CNC End Milling Operation Utilizing RSM Method
I Vol-0, Issue-0, January 0 Modeling and Optimizing of CNC End Milling Operation Utilizing RSM Method Prof. Dr. M. M. Elkhabeery Department of Production Engineering & Mech. design University of Menoufia
More informationWear Analysis of Multi Point Milling Cutter using FEA
Wear Analysis of Multi Point Milling Cutter using FEA Vikas Patidar 1, Prof. Kamlesh Gangrade 2, Dr. Suman Sharma 3 1 M. E Production Engineering and Engineering Design, Sagar Institute of Research & Technology,
More informationANALYSIS OF RESIDUAL STRESS AND STRAIN ON THE FORMATION OF WORKPIECE BASED ANSYS 12.1 ABSTRACT
ISSN 2354 9467 JMSE 2015 ANALYSIS OF RESIDUAL STRESS AND STRAIN ON THE FORMATION OF WORKPIECE BASED ANSYS 12.1 Sonny Prayogi 1 ; Zulkarnain 1* Department of Mechanical Engineering, University of Sriwijaya
More informationNational Conference on Advances in Mechanical Engineering Science (NCAMES-2016)
Effects of Cutting Fluids and Machining Parameter on Turning of Mild Steel K.G Sathisha 1, V.Lokesh 2, Priyesh 3, 1,2 Assistant professor, Department of Mechanical Engineering, Srinivas Institute of Technology,
More informationNumerical Analysis on Influence of Side Rake Angle on Stress Development in Single Point Cutting Tool
Numerical Analysis on Influence of Side Rake Angle on Stress Development in Single Point Cutting Tool J.Prasanth Kumar Yadav 1, A.Prasad Yadav 2, Dr.G.Maruthi Prasad Yadav 3 1, 2 Assistant Professor, Mechanical
More informationTOOL WEAR AND TOOL LIFE
TOOL WEAR AND TOOL LIFE CONTENTS 4.1 Tool wear During the cutting operation, the cutting edge is stressed mechanically and thermally until it becomes completely blunt and unable to cut, 100 % wear occurs
More informationLEVEL OF SURFACE ROUGHNESS SS41 STEEL DUE TO NOSE RADIUS AND CUTTING SPEED IN CNC LATHE
International Journal of Mechanical Engineering and Technology (IJMET) Volume 9, Issue 9, September 2018, pp. 1482 1489, Article ID: IJMET_09_09_162 Available online at http://www.iaeme.com/ijmet/issues.asp?jtype=ijmet&vtype=9&itype=9
More informationExperimental Investigation and Validation of Cutting Parameters in CNC Turning On EN8 Steel
Experimental Investigation and Validation of Cutting Parameters in CNC Turning On EN8 Steel Chippada Ramesh PG Student Department of Mechanical Engineering SanketikaVidyaParishad Engineering College Visakhapatnam,
More informationExperimental Investigations and Numerical Simulations of the Relationship between Tool Geometry and Cutting Chatter Hang Yuan1, a, Min Xiao2, b
6th International Conference on Machinery, Materials, Environment, Biotechnology and Computer (MMEBC 2016) Experimental Investigations and Numerical Simulations of the Relationship between Tool Geometry
More informationMetal Cutting (Machining)
Metal Cutting (Machining) Metal cutting, commonly called machining, is the removal of unwanted portions from a block of material in the form of chips so as to obtain a finished product of desired size,
More informationMetal Cutting Processes 1 - Turning
You are here: Home > Handout > Metal Cutting Processes 1 - Turning Metal Cutting Processes 1 - Turning Contents 1. Introduction 2. Center Lathe 3. Cutting Tools 4. Basic Matel Cutting Theory 5. Tool Angles
More informationEffect of Rake Angles on Cutting Forces for A Single Point Cutting Tool
Effect of Rake Angles on Cutting Forces for A Single Point Cutting Tool Pradeesh A. R. 1 ; Mubeer M. P 2 ; Nandakishore B 3 ; Muhammed Ansar K 4 ; Mohammed Manzoor T. K 5 ; Muhammed Raees M. U 6 1Asst.
More informationExperimental Investigation of different variables while turning on Ti-6Al-4V using DEFORM-3D
Experimental Investigation of different variables while turning on Ti-6Al-4V using DEFORM-3D Amit Sharma a, C S Kalra b, and Rohit Rampal c a M-Tech student, SUSCET, Tangori, PTU b Assistant professor,
More informationSIMULATION AND ANALYSIS OF BALL-END MILLING OF PANEL MOULDS BASED ON DEFORM 3D
ISSN 1726-4529 Int j simul model 16 (2017) 2, 343-356 Original scientific paper SIMULATION AND ANALYSIS OF BALL-END MILLING OF PANEL MOULDS BASED ON DEFORM 3D Yang, L. & Zheng, M. L. # The Key Lab of National
More informationSiraj Ilyas Khany 1, Mohammed Ayazuddin 2, Khaja Iqbal Khan 3, Syed Ahmed Irfanuddin 4
International Journal of Scientific and Research Publications, Volume 7, Issue 10, October 2017 362 Analysis of variation of Cutting Forces With Respect to Rake and Shear Angle Siraj Ilyas Khany 1, Mohammed
More informationIJSRD - International Journal for Scientific Research & Development Vol. 4, Issue 05, 2016 ISSN (online):
IJSRD - International Journal for Scientific Research & Development Vol. 4, Issue 05, 2016 ISSN (online): 2321-0613 Static Analysis of VMC Spindle for Maximum Cutting Force Mahesh M. Ghadage 1 Prof. Anurag
More informationModeling and Analysis of a Surface Milling Cutter Using Finite Element Analysis
International Journal of Engineering Research and Development e-issn: 2278-067X, p-issn : 2278-800X, www.ijerd.com Volume 4, Issue 10 (November 2012), PP. 49-54 Modeling and Analysis of a Surface Milling
More informationA Study of Fixture Layout and Clamping force for a Ti-6Al-4V Disk in a Vertical Turning Lathe Numerically Controlled Machine
A Study of Fixture Layout and Clamping force for a Ti-6Al-4V Disk in a Vertical Turning Lathe Numerically Controlled Machine by Maureen Fang A Thesis Submitted to the Graduate Faculty of Rensselaer Polytechnic
More informationSimulation Study of Milling Force and Milling Temperature for Speed Milling Thin-Wall SKD11 Hardened Steel Part
5th International Conference on Measurement, Instrumentation and Automation (ICMIA 2016) Simulation Study of Milling Force and Milling Temperature for Speed Milling Thin-Wall SKD11 Hardened Steel Part
More informationEXPERIMENTAL PLATFORM FOR IN-PROCESS METROLOGY DURING ORTHOGONAL TURNING
EXPERIMENTAL PLATFORM FOR IN-PROCESS METROLOGY DURING ORTHOGONAL TURNING Mark A. Rubeo, Ryan Copenhaver, Saurabh Landge, and Tony L. Schmitz Mechanical Engineering and Engineering Science University of
More informationMaterials & Processes in Manufacturing
2003 Bill Young Materials & Processes in Manufacturing ME 151 Chapter 21 Fundamentals of Chip Type Machining Processes 1 Materials Processing 2003 Bill Young 2 Introduction Machining is the process of
More informationAn experimental investigation into the machinability of GGG-70 grade spheroidal graphite cast iron
Indian Journal of Engineering & Materials Sciences Vol. 16, April 2009, pp. 116-122 An experimental investigation into the machinability of GGG-70 grade spheroidal graphite cast iron Ihsan Korkut a *,
More informationManufacturing Processes(IM 212)
Arab Academy for Science, Technology, and Maritime Transport Manufacturing Processes(IM 212) Department of Industrial & Management Engineering College of Engineering and Technology Lecture 1 : Introduction
More informationExperimental Investigation Of The Real Contact Arc Length Measurement In The Cylindrical Plunge Grinding
Experimental Investigation Of The Real Contact Arc Length Measurement In The Cylindrical Plunge Grinding Jingzhu PANG 1, a *, Chongjun WU 1,,b, Beizhi LI 1,c, Yaqin ZHOU 1,d and Steven Y. LIANG,e 1 Donghua
More informationReview of Effect of Tool Geometry Variation on Finish Turning and Improving Cutting Tool Life
International Conference of Advance Research and Innovation (-2014) Review of Effect of Tool Geometry Variation on Finish Turning and Improving Cutting Tool Life Abhishek Kumar *, Arun Singh, Ranganath
More informationExperimental Investigation and Analysis of Cutting Parameters in CNC Turning on Aluminium
Experimental Investigation and Analysis of Cutting Parameters in CNC Turning on Aluminium Ch.Siva Ramakrishna Department of Mechanical Engineering, Vignan s Institute of Information Technology Visakhapatnam,
More informationAssessment of the Exit Defects in Carbon Fibre-Reinforced Plastic Plates Caused by Drilling
Key Engineering Materials Vols. 96 () pp. - Trans Tech Publications, Switzerland Assessment of the Exit Defects in Carbon Fibre-Reinforced Plastic Plates Caused by Drilling Houjiang Zhang, Wuyi Chen, Dingchang
More informationDrawing of Hexagonal Shapes from Cylindrical Cups
Dr. Waleed Khalid Jawed Metallurgy & Production Engineering Department, University of Technology /Baghdad Email: Drwaleed555@yahoo.com Sabih Salman Dawood Metallurgy & Production Engineering Department,
More informationPrediction Of Thrust Force And Torque In Drilling On Aluminum 6061-T6 Alloy
Prediction Of Thrust Force And Torque In Drilling On Aluminum 6061-T6 Alloy P. Kishore Kumar 1 ; Dr. K. Kishore 2 ; Prof. P. Laxminarayana 3 ; Anurag group of Institutions Vasavi College of Engineering
More informationPREDICTION OF THREE DIMENSIONAL MILLING FORCES BASED ON FINITE ELEMENT METHOD FOR UP MILLING PROCESS OF TITANIUM ALLOY (TI-6AL-4V)
PREDICTION OF THREE DIMENSIONAL MILLING FORCES BASED ON FINITE ELEMENT METHOD FOR UP MILLING PROCESS OF TITANIUM ALLOY (TI-6AL-4V) 1 AUNG KYAW SEIN, 2 EI EI HTWE, 3 NYEIN AYE SAN 1,2,3 Department of Mechanical
More informationLS-DYNA USED TO ANALYZE THE MANUFACTURING OF THIN WALLED CANS AUTHOR: CORRESPONDENCE: ABSTRACT
LS-DYNA USED TO ANALYZE THE MANUFACTURING OF THIN WALLED CANS AUTHOR: Joachim Danckert Department of Production Aalborg University CORRESPONDENCE: Joachim Danckert Department of Production Fibigerstraede
More informationUnit-I: Theory of Metal Cutting
Unit-I: Theory of Metal Cutting Type-I (Cutting Forces Analysis) 1. In orthogonal cutting of a 60mm diameter MS bar on lathe, the following data was obtained, Rake angle = 15 0, Cutting Speed = 100 m/min,
More informationEffect Of Drilling Parameters On Quality Of The Hole
AUSTRALIAN JOURNAL OF BASIC AND APPLIED SCIENCES ISSN:1991-8178 EISSN: 2309-8414 Journal home page: www.ajbasweb.com Effect Of Drilling Parameters On Quality Of The Hole 1 Miloud RAMZI, 2 Mohamed ELAJRAMI,
More informationDesign and Analysis of Spindle for Oil Country Lathe
Design and Analysis of Spindle for Oil Country Lathe Maikel Raj K 1, Dr. Soma V Chetty 2 P.G. Student, Department of Mechanical Engineering, Kuppam Engineering College, Kuppam, Chittoor, India 1 Principal,
More informationDr Ghassan Al-Kindi - MECH2118 Lecture 9
Dr Ghassan Al-Kindi - MECH2118 Lecture 9 Machining A material removal process in which a sharp cutting tool is used to mechanically cut away material so that the desired part geometry remains Most common
More informationEXPERIMENTAL STUDY ON TURNING WITH SELF-PROPELLED ROTARY CUTTING TOOL
Journal of Thermal Engineering, Vol. 3, No. 6, Special Issue 6, pp. 1553-156, Yildiz Technical University Press, Istanbul, Turkey EXPERIMENTAL STUDY ON TURNING WITH SELF-PROPELLED ROTARY CUTTING TOOL U.
More informationSIMULATION AND EXPERIMENTAL WORK OF SINGLE LAP BOLTED JOINT TESTED IN BENDING
SIMULATION AND EXPERIMENTAL WORK OF SINGLE LAP BOLTED JOINT TESTED IN BENDING Aidy Ali *, Ting Wei Yao, Nuraini Abdul Aziz, Muhammad Yunin Hassan and Barkawi Sahari Received: Jun 13, 2007; Revised: Nov
More informationFailure of Engineering Materials & Structures. Code 34. Bolted Joint s Relaxation Behavior: A FEA Study. Muhammad Abid and Saad Hussain
Failure of Engineering Materials & Structures Code 3 UET TAXILA MECHNICAL ENGINEERING DEPARTMENT Bolted Joint s Relaxation Behavior: A FEA Study Muhammad Abid and Saad Hussain Faculty of Mechanical Engineering,
More informationSimulation for Cutting Force and Temperature in High-Speed Milling of TB6 Titanium Alloy Daoxia Wu 1a, Changfeng Yao 1b, Dinghua Zhang 1c, Wei Zuo 1d
Applied Mechanics and Materials Online: 213-9-3 ISSN: 1662-7482, Vol. 415, pp 618-622 doi:1.428/www.scientific.net/amm.415.618 213 rans ech Publications, Switzerland Simulation for Cutting Force and emperature
More informationTool Condition Monitoring using Acoustic Emission and Vibration Signature in Turning
, July 4-6, 2012, London, U.K. Tool Condition Monitoring using Acoustic Emission and Vibration Signature in Turning M. S. H. Bhuiyan, I. A. Choudhury, and Y. Nukman Abstract - The various sensors used
More informationTHE INFLUENCE OF BLANKHOLDER GAP ON DEEP DRAWING PROCESS USING FINITE ELEMENT METHOD
International Journal of Mechanical Engineering and Technology (IJMET) Volume 9, Issue 13, December 2018, pp. 1510 1518, Article ID: IJMET_09_13_152 Available online at http://www.iaeme.com/ijmet/issues.asp?jtype=ijmet&vtype=9&itype=13
More informationVIBRATION ASSISTED DEEP HOLE MICRO-DRILLING: A PRELIMINARY EXPERIMENTAL STUDY
DOI: 10.2507/27th.daaam.proceedings.119 VIBRATION ASSISTED DEEP HOLE MICRO-DRILLING: A PRELIMINARY EXPERIMENTAL STUDY Todić Rajko, Bartulović Ante This Publication has to be referred as: Todic, R[ajko]
More informationThink efficiency, Think HSS MILLING
Think efficiency, Think HSS MILLING SUMMARY MILLING TOOLS 2 Zoom on a milling cutter 3 Which HSS for maximum efficiency? 4 Coatings for the best performance 5 Vocabulary 6 Choose the right design 7 Select
More informationFINITE ELEMENT SIMULATIONS OF THE EFFECT OF FRICTION COEFFICIENT IN FRETTING WEAR
Proceedings of the 5 th International Conference on Fracture Fatigue and Wear, pp. 58-63, 216 FINITE ELEMENT SIMULATIONS OF THE EFFECT OF FRICTION COEFFICIENT IN FRETTING WEAR T. Yue and M. Abdel Wahab
More informationScienceDirect. Durability of Cutting Tools during Machining of Very Hard and Solid Materials
Available online at www.sciencedirect.com ScienceDirect Procedia Engineering 100 (2015 ) 1414 1423 25th DAAAM International Symposium on Intelligent Manufacturing and Automation, DAAAM 2014 Durability
More informationEffect of Process Parameters on Angular Error in Wire-EDM Taper Cutting of AISI D2 Tool Steel
International Journal of Engineering Science Invention (IJESI) ISSN (Online): 2319 6734, ISSN (Print): 2319 6726 Volume 7 Issue 1 January 2018 PP.78-83 Effect of Process Parameters on Angular Error in
More informationPerformance Evaluation of Wedm Machining on Incoloy800 by TAGUCHI Method
Performance Evaluation of Wedm Machining on Incoloy800 by TAGUCHI Method Gagan Goyal Scholar Shri Balaji Collegeof Engineering & Technology, Jaipur, Rajasthan, India Ashok Choudhary Asistant Professor
More informationInfluence of the Honed Cutting Edge on Tool Wear and Surface Integrity in Slot Milling of 42CrMo4 Steel
Available online at www.sciencedirect.com Procedia CIRP 1 (2012 ) 190 195 5 th CIRP Conference on High Performance Cutting 2012 Influence of the Honed Cutting Edge on Tool Wear and Surface Integrity in
More informationINFLUENCE OF CUTTING PARAMETERS ON CUTTING FORCE AND CUTTING TEMPERATURE DURING POCKETING OPERATIONS
INFLUENCE OF CUTTING PARAMETERS ON CUTTING FORCE AND CUTTING TEMPERATURE DURING POCKETING OPERATIONS R. Hamidon 1, 2, Adesta E. Y. T 1, Muhammad Riza 1 and M. Yuhan Suprianto 1 1 Department of Manufacturing
More informationAn experimental investigation into the orthogonal cutting of unidirectional fibre reinforced plastics
International Journal of Machine Tools & Manufacture 43 (2003) 1015 1022 An experimental investigation into the orthogonal cutting of unidirectional fibre reinforced plastics X.M. Wang, L.C. Zhang School
More informationStress Analysis of Flanged Joint Using Finite Element Method
Stress Analysis of Flanged Joint Using Finite Element Method Shivaji G. Chavan Assistant Professor, Mechanical Engineering Department, Finolex Academy of Management and Technology, Ratnagiri, Maharashtra,
More informationCh. 1 Theory of Metal Cutting
Ch. 1 Theory of Metal Cutting May 1 Nov - 1 1. Explain types of chips that occur in metal cutting. Why a built up edge on a tool is undesirable and also explain reason behind various chip formation. 4
More informationpoint for needles, in mm; point for sinkers, in mm; α p angle of thread feeding, in ; wt coefficient of pitch take-up.
Krzysztof Kowalski, Bogdan Włodarczyk, *Tomasz Marek Kowalski Department of Knitting Technology, *Computer Engineering Department, Technical University of Lodz ul. Żeromskiego 6, 9-924 Łódź, Poland E-mail:
More informationManagement Science Letters
Management Science Letters (0) 67 80 Contents lists available at GrowingScience Management Science Letters homepage: www.growingscience.com/msl Statistical modeling of main cutting force produced by wet
More informationEffect of Nose Radius on surface roughness and Cutting Force in orthogonal cutting
ISSN 2395-1621 Effect of Nose Radius on surface roughness and Cutting Force in orthogonal cutting #1 Dongare Y.S., #2 Belkar S.B. 1 ydongare245@gmail.com #12 Mechanical Department, Savitribai Phule University,Pune.
More informationEffect of spindle speed and feed rate on surface roughness of Carbon Steels in CNC turning
Available online at www.sciencedirect.com Procedia Engineering 38 (2012 ) 691 697 International Conference on Modeling, Optimization and Computing (ICMOC 2012) Effect of spindle speed and feed rate on
More informationEffect of Cutting Parameter on Surface Roughness Carbon Steel S45C
Journal of Mechanical Engineering and Automation 2018, 8(1): 1-6 DOI: 10.5923/j.jmea.20180801.01 Effect of Cutting Parameter on Surface Roughness Carbon Steel S45C Didit Sumardiyanto *, Sri Endah Susilowati,
More informationYoung W. Park Department of Industrial and Manufacturing Systems Engineering Iowa State University Ames, IA 50011
SENSITIVITY OF SHEAR PROCESS IN METAL CUTTING TO THE DEVELOPMENT OF RESIDUAL STRESS Young W. Park Department of Industrial and Manufacturing Systems Engineering Iowa State University Ames, IA 50011 Paul
More informationMACHINING FORCES FOR ELLIPTICAL VIBRATION-ASSISTED MACHINING 1
MACHINING ORCES OR ELLIPTICAL VIBRATION-ASSISTED MACHINING 1 D. E. Brehl, M.A. Cerniway, T.A. Dow,and N. Negishi Precision Engineering Center North Carolina State University Raleigh, North Carolina, USA
More informationStudy on Grinding of Titanium Alloy with Electrostatic Spraying Coating Wheel WANG Xiaowei a, HUO Wenguo b, CAI Lanrong c
5th International Conference on Information Engineering for Mechanics and Materials (ICIMM 2015) Study on Grinding of Titanium Alloy with Electrostatic Spraying Coating Wheel WANG Xiaowei a, HUO Wenguo
More informationDESIGN AND ANALYSIS OF FORM TOOL
DESIGN AND ANALYSIS OF FORM TOOL Volume 5, Issue 1 NOV 2015 1 BIKUMALLA SRUTHI, 2 M ANIL KUMAR 1 Pg Scholar, Department of MECH, MLR INSTITUTE OF TECHNOLOGY, Ranga Reddy, Telangana, India. 2 Assistant
More informationEXPERIMENTAL INVESTIGATION OF EFFECT OF CUTTING PARAMETERS ON HSS TOOL LIFE IN TURNING OPERATION
EXPERIMENTAL INVESTIGATION OF EFFECT OF CUTTING PARAMETERS ON HSS TOOL LIFE IN TURNING OPERATION Nitin Jain 1, Prof. Swati D. Chaugaonkar 2 1 Nitin Jain Student, M.E. (Tribology and maintenance), 2 Assistant
More informationComputational modelling of a precision optical lens polishing process on small radius spherical surfaces
Journal of Materials Processing Technology 105 (2000) 204±213 Computational modelling of a precision optical lens polishing process on small radius spherical surfaces J. Sun a, L.C. Zhang a,*, Y.-W. Mai
More informationAbrupt Changes Detection in Fatigue Data Using the Cumulative Sum Method
Abrupt Changes Detection in Fatigue Using the Cumulative Sum Method Z. M. NOPIAH, M.N.BAHARIN, S. ABDULLAH, M. I. KHAIRIR AND C. K. E. NIZWAN Department of Mechanical and Materials Engineering Universiti
More informationRESEARCH PAPERS FACULTY OF MATERIALS SCIENCE AND TECHNOLOGY IN TRNAVA, SLOVAK UNIVERSITY OF TECHNOLOGY IN BRATISLAVA, 2016 Volume 24, Number 39
RESEARCH PAPERS FACULTY OF MATERIALS SCIENCE AND TECHNOLOGY IN TRNAVA SLOVAK UNIVERSITY OF TECHNOLOGY IN BRATISLAVA 2016 Volume 24, Number 39 APPLICATION OF NUMERICAL SIMULATION FOR THE ANALYSIS OF THE
More informationWorkshop Practice TA 102 Lec 6 & 7 :Theory of Metal Cutting. By Prof.A.Chandrashekhar
Workshop Practice TA 102 Lec 6 & 7 :Theory of Metal Cutting By Prof.A.Chandrashekhar Theory of Metal cutting INTRODUCTION: The process of manufacturing a component by removing the unwanted material using
More informationSurface Roughness Modeling in the Turning of AISI 12L14 Steel by Factorial Design Experiment
Surface Roughness Modeling in the Turning of AISI 12L14 Steel by Factorial Design Experiment KARIN KANDANANOND Faculty of Industrial Technology Rajabhat University Valaya-Alongkorn 1 Moo 20 Paholyothin
More informationThe Behaviour Of Round Timber Sections Notched Over The Support On The Tension Face. Justin Dewey
The Behaviour Of Round Timber Sections Notched Over The Support On The Tension Face Justin Dewey Need for research In Queensland there are approximately 400 timber bridges still in use. Very little research
More informationCONSTRUCTION AND TECHNOLOGICAL ANALYSIS OF THE BROACH BLADE SHAPE USING THE FINITE ELEMENT METHOD
Applied Computer Science, vol. 13, no. 1, pp. 41 5 doi: 1.23743/acs-217-4 Submitted: 217-1-3 Revised: 217-2-12 Accepted: 217-3-2 broaching, broach, FEM, ABAQUS, alloy EN-AW 661-T6 Stanisław BŁAWUCKI *,
More informationMANUFACTURING TECHNOLOGY
MANUFACTURING TECHNOLOGY UNIT III THEORY OF METAL CUTTING Broad classification of Engineering Manufacturing Processes. It is extremely difficult to tell the exact number of various manufacturing processes
More information(C) Global Journal of Advance Engineering Technology and Sciences
Global Journal of Advanced Engineering Technologies and Sciences ANALYSIS OF SINGLE POINT CUTTING TOOLS WITH DIFFERENT TOOL MATERIALS AND JOB MATERIALS Deepesh Gehlot, Anil Elisala Assistant Professor,
More informationDevelopment of Grinding Simulation based on Grinding Process
TECHNICAL PAPER Development of Simulation based on Process T. ONOZAKI A. SAITO This paper describes grinding simulation technology to establish the generating mechanism of chatter and grinding burn. This
More informationInvestigation of Effect of Chatter Amplitude on Surface Roughness during End Milling of Medium Carbon Steel
Proceedings of the 2010 International Conference on Industrial Engineering and Operations Management Dhaka, Bangladesh, January 9 10, 2010 Investigation of Effect of Chatter Amplitude on Surface Roughness
More informationADVANCES in NATURAL and APPLIED SCIENCES
ADVANCES in NATURAL and APPLIED SCIENCES ISSN: 1995-0772 Published BYAENSI Publication EISSN: 1998-1090 http://www.aensiweb.com/anas 2017 May 11(7): pages 882-888 Open Access Journal Mechanical Vibration
More information3D Non-Linear FEA to Determine Burst and Collapse Capacity of Eccentrically Worn Casing
3D Non-Linear FEA to Determine Burst and Collapse Capacity of Eccentrically Worn Casing Mark Haning Asst. Prof James Doherty Civil and Resource Engineering, University of Western Australia Andrew House
More informationCompression vs. Fusion: The Source of Strength in Fused Sight Glasses for Chemical and Pharmaceutical Processes
Compression vs. Fusion: The Source of Strength in Fused Sight lasses for Chemical and Pharmaceutical Processes Manufacturers of sight glasses use different combinations of metal and glass to achieve a
More informationThe role of inclination angle, λ on the direction of chip flow is schematically shown in figure which visualizes that,
EXPERIMENT NO. 1 Aim: To study of Orthogonal & Oblique Cutting on a Lathe. Experimental set up.: Lathe Machine Theoretical concept: It is appears from the diagram in the following figure that while turning
More informationExperimental study of Roller burnishing process on plain carrier of planetary type gear box
Experimental study of Roller burnishing process on plain carrier of planetary type gear box P. S. Kamble 1, V. S. Jadhav 1 P.G. Student of Govt.College of Engineering, Karad, 41514, Maharashtra, India.
More informationRobust Die Design with Spiral-shape Cavity
Robust Die Design with Spiral-shape Cavity K.H. Jung, Y.B. Kim, Y.H. Kim, and G.A. Lee # Abstract Scroll compressors are used for air conditioning system in automobiles due to its relatively low pressure
More informationFundamentals of Machining/Orthogonal Machining
Fundamentals of Machining/Orthogonal Machining Chapter 20 20.1 Introduction FIGURE 20-1 The fundamental inputs and outputs to machining processes. 20.2 Fundementals FIGURE 20-2 The seven basic machining
More informationDESIGN OF DRAW DIE FOR CYLINDRICAL CUP FORMATION
DESIGN OF DRAW DIE FOR CYLINDRICAL CUP FORMATION Mr.Bhushan Sanjay Paysheti, Dr. Shekhar Yadgiri Gajjal Abstract For production of sheet metal parts we need various dies (press tools) which will convert
More informationManufacturing Science-II (EME-503)
Time: 1 Hour B.Tech. [SEM V (ME-5 All Groups)] QUIZ TEST-1 Manufacturing Science-II ` Max. Marks: 30 Note: Attempt all the questions Q1) How metal is removed in metal cutting? Explain by giving any simple
More information