Dry-mate and wet-mate Burton subsea connectors. Subsea connectors and cable assemblies

Transcription

1 Dry-mate and wet-mate Burton subsea connectors Subsea connectors and cable assemblies

2 Commercial and military subsea connectors and cable assemblies Eaton s 0-year track record of uncompromised reliability in subsea-connectivity applications includes Burton standard and custom solutions. This extensive commercial and military program heritage includes: Remotely and autonomously operated vehicles and oceanographic-research instrumentation. Submarine launch-tube control and secondary propulsion, motor-control cable assemblies. Mine-detection-sled tow cables with integrated power-and-data connectivity and fuel delivery capabilities. Mine-hunting sonar, tether-cable assemblies. Micro-Wet-Mate MCBH & MCIL Solutions Overview Part number configuration Mechanical drawings Locking sleeves Installation instructions Micro-Dry-Mate Shell Sizes & Overview 0 Part number configuration Mechanical drawings Installation instructions 0 Dry-Mate Shell Sizes - Overview Part number configuration High-voltage connectors Mechanical drawings Covers and dust caps Installation instructions EATON Subsea Connectors

3 Heritage-proven technologies accelerate custom-solution development Eaton combines Burton standard-product technologies with advanced engineering tools and an extensive array of manufacturing resources to quickly deliver custom connectors and cable assemblies. Custom-solution capabilities include: Application-specific shells, insert arrangements and EMI/ RFI filtering and shielding for high currents and voltages, high-speed data, radio frequency and acoustic-signal applications. Harsh environments including extreme temperatures, shock, vibration, radiation, corrosive media, and pressures. Mechanical tow, fluid and gas delivery, and connector/cable separation and release. This page describes just a few of the hundreds of custom solutions that comprise Eaton s 0-year track record of uncompromised reliability. Please contact Eaton to discuss your application-specific requirements. Eaton developed custom shells and insert arrangements for this submarine control-cable application. NAVSEA S0- AM-PRO-00 certified overmolding using clear polyurethane facilitates inspection of wiring terminations. These custom connectors feature application-specific shells and inserts that support blind mating and staged engagements of signal, power and ground contacts. Custom penetrators are available to meet a broad array of mounting, environmental, voltage and current requirements. In addition to overmolded cables, quick-turn deliveries of bulkhead mounted and Pressure Balanced Oil Filled (PBOF) cable assemblies for Ethernet, signal and power applications are facilitated by Eaton s broad range of wet and dry mate, standard products. EATON Subsea Connectors

4 Micro-wet-mate connectors and cable assemblies Eaton s micro-wet-mate solutions incorporate rugged designs that provide 0,000 PSI pressure ratings and survive,000 mate and demate cycles. These high-contact-density Burton connectors and cable assemblies are available in bulkhead, inline overmolded, and dummy-plug configurations: Up to contacts in 0. (.mm) diameter shells Up to contacts in 0. (mm) diameter shells Quick turn, application-specific-solution capabilities include: High voltages and currents High-speed-data including Ethernet Harsh environments including extreme pressures, temperatures, mechanical stresses, and corrosive agents Shell Diameter 0. (.mm) Number of Contacts Max. Current Max. Voltage Dielectric Withstand Inline Wire Sizes Bulkhead Wire Sizes A 00V 000VDC AWG 0AWG A 00V 000VDC AWG 0AWG.A 00V 00VDC 0AWG AWG.A 00V 00VDC 0AWG AWG.A 00V 00VDC 0AWG AWG 0. (.mm) 0 A 00V 00VDC 0AWG AWG.A 00V 00VDC 0AWG AWG Miniaturized solutions available with seven industry-standard contact arrangements Gold plated, radiused pins resist corrosion and reduce mating forces Integral threads facilitate rapid locking-sleeve installation (shell size M bulkhead connectors) Radiused pin shoulders protect insulators from fraying Reinforced neck resists damage during offaxis demating Color coded leads simplify conductor tracing Bulkhead connectors available in brass, stainless steel, aluminum, titanium and customer-defined materials EATON Subsea Connectors

5 High-contact-density power, signal and Ethernet solutions Parameter Open face pressure Mated pressure Ratings 0,000 PSI 0,000 PSI Operating temperature - C to 0 C, F to 0 F Mating cycles 000 Hi-pot voltage Insulation resistance and Contacts: 000VDC to Contacts: 00VDC > VDC Component Bulkhead shell Body Contacts Orientation Pin Cable Jacketing Wire Insulation Locking Sleeves Dummy Plugs Materials and Platings* Brass (UNS C000), Stainless Steel (UNS 00/UNS 0), Titanium (AL/V, UNS R00), or Aluminum (0-T/T, UNS A0) Proprietary neoprene blend Gold-plated beryllium copper C/C per ASTM B 0/0 Stainless steel Neoprene Bulkhead connectors: extruded TFE, inline configurations: EPDM Delrin bodies and 0 stainless-steel snap rings Proprietary neoprene blend Rugged designs survive,000 mating cycles & 0,000 PSI open faced pressures * Contact Eaton to discuss application-specific materials and platings Eaton s comprehensive range of micro-wet-mate subsea solutions includes locking sleeves, dummy plugs and quick turn, custom-cable assemblies. Contact Eaton to discuss pressure balanced oil filled, wet-mate connectors. EATON Subsea Connectors

6 Part number configuration micro-wet-mate subsea connectors B-MC BH M - S 00 Burton Micro-Wet-Mate Connector Contact Eaton to Discuss Your Ethernet Requirements Shell Type (Table Below) # of Contacts (Drawings Below) Contact Type: M = Male Pin, F = Female Socket Configuration Bulkhead Materials Cable Length Dummy Plugs Leave Blank Leave Blank Bulkhead Receptacles In-Line Select from Table Below Enter a Zero Standard: 00 ( foot length) Optional: Enter any Whole Number up to Standard: 00 ( Feet Length) Optional: Enter any Whole Number up to Connectors do not include locking sleeves, please refer to the table below for locking-sleeve ordering information Type BH DC IL Shell Type Bulkhead connector Dummy connector Inline connector with overmolded cable Type Bulkhead Materials Type Bulkhead Materials B Brass A Aluminum S Stainless steel T Titanium Shell size M insert arrangements 0. (.mm) diameter shells Depicted with male-pin connectors Three contacts with alignment pin Four contacts with alignment pin Five contacts Six contacts Eight contacts Shell size A insert arrangements 0. (mm) diameter shells Depicted with male-pin connectors Ten contacts Sixteen contacts EATON Subsea Connectors

7 Mechanical drawings micro-wet-mate subsea connectors Shell size M bulkhead connectors 0. (.0 mm) 0. (. mm).0 (. mm) 0. ( mm) 0. (.0 mm) 0. ( mm) /-0UNF-A 0. (. mm) Locking-sleeve threads 0. (. mm) /-0UNF-A Shell size A bulkhead connectors 0. ( mm). (.0 mm). (. mm) 0. (.0 mm) 0. (0. mm) ø.00 (. mm) 0. (0. mm) /-0UNF-A /-0UNF-A Inline connectors A B øc Male contacts Female contacts Shell Size M Shell Size A A. (.mm). (0.mm) B. (.mm). (0.mm) øc 0. (.mm) 0. (.mm) EATON Subsea Connectors

8 Mechanical drawings micro-wet-mate locking sleeves Shell size M ( to contacts) locking sleeves. (.0 mm) 0. (.mm) ø0. (. mm) ø0. (. mm) B-MCDLSF Used with connectors with socket contacts B-MCDLSM Used with connectors with pin contacts Shell size A (0 and contacts) locking sleeves. (. mm). (. mm) ø. (. mm) ø. (. mm) B-DLSAF Used with connectors with socket contacts B-DLSAM Used with connectors with pin contacts EATON Subsea Connectors

9 Installation instructions micro-wet-mate subsea connectors Greasing and Mating Above Water Mating Apply a silicone grease, such as Molykote Medium, to approximately 0% of the depth of the female contact socket cavities. Submerged Mating in Depths Less Than Three Meters Apply a silicone grease, such as Molykote Medium, to approximately 0% of the depth of the female contact socket cavities. Confirm that the openings of all female sockets are sealed with grease and that a thin layer of grease covers the face of the female-contact connector. Mate and demate the connector and inspect for grease on all male contacts before final remating. Fully mate the connector and remove excess grease. Mate and demate by pushing straight in and pulling straight out and never at an angle. Always grasp the connector body and never try to demate by pulling on the cable. Repeat these processes using new grease whenever male and female connectors are demated and remated. Wiring Color Codes Contact # Wire Color Contact # Wire Color Contact # Wire Color Black White & Black Red & White White Red & Black Green & White * Red Green & Black Blue & White Green 0 Orange & Black Black & Red Orange Blue & Black Blue Black & White * Three-pin connectors utilize a green wire on pin #. EATON Subsea Connectors

10 Micro-dry-mate subsea connectors shell sizes and Eaton s high contact density, shell size and dry-mate connectors are available with,, and contacts; custom contact arrangements are also available. Additional features include: 0,000 PSI open-faced pressure ratings Gold plated, copper-alloy contacts Standard 00-volt dielectric ratings Cable assemblies available in overmolded and Pressure Balanced Oil Filled (PBOF) configurations. Contact Eaton to discuss solutions for Ethernet and highvoltage applications. Materials and Finishes Contacts / Inserts Shells and coupling rings Overmold Cable / Pigtails Gold plated, copper alloy / Proprietary neoprene compounds Passivated stainless steel, other materials available upon request Neoprene, other materials available upon request UL SOW-A or MIL-C- / NEMA HP, SAE-AS Performance and Environmental Pressure rating Mating cycles Operating temperature range Operating voltage ratings 0,000 PSI open faced pressure rating, standard, Contact Eaton to discuss application-specific pressure requirements Rated for 00 mate/demate cycles - 0 to 0 C, - 0 to F 00V standard; contact Eaton to discuss high-voltage configurations High-contact-density solutions for subsea Ethernet, signal and power applications Compared to shell size 0 connectors, shell sizes and provide space savings of % and 0%, respectively. Connectors available with in-line and right-angle cable attachments. Integrally-molded interfacial seals eliminate failures caused by O-ring loss or damage Passivated stainless steel shells and coupling rings. Titanium, Monel, and other materials available upon request. 0,000 PSI open-faced pressure ratings Quick-turn, custom-cable capabilities include Pressure Balanced Oil Filled (PBOF) solutions. 0 EATON Subsea Connectors

11 Part number configuration micro-dry-mate subsea connectors Ordering information - Part numbering system R Burton Subsea 00 Connectors Pins in Receptacles, Sockets in Plugs Cable length in feet Solution code as per tables below Shell size and contact arrangement designator as per drawings below Type Configuration Solution Code In-line plugs 0 Factory overmolded In-line receptacles 0 cables Right-angle plugs R Flange/bulkhead Flange-mount 0 receptacles Bulkhead mount 0 Dummy plugs and receptacles Specify 0 or 0 code with 0000 cable length Type Configuration Solution Code Attachables for In-line plugs A customer overmolding* In-line receptacles A In-line plugs P Pressure balanced oil In-line receptacles P filled attachables* Right-angle specify P or P code with RA00 cable length *Specify 0000 cable length when ordering Contact arrangements Face view of pin connectors shown, shell/contact arrangement designators are followed by contact sizes and suggested wire gauges 00 X 0.00 contacts #0 AWG wires 00 X 0.00 contacts #0 AWG wires 0 X / contacts # AWG wires 0 X 0.00 contacts #0 AWG wires Gigabit Ethernet solutions include custom cable lengths and shielding configurations EATON Subsea Connectors

12 Mechanical drawings micro-dry-mate subsea connectors Dimensions are stated as shell size / shell size Ø0. / 0. Ø0. / 0. (.0 /.0mm) (.0 /.0mm) Ø0. / 0. Ø0. /Ø0. / Ø0. / 0. /.0 mm) (.0 /.00mm) (.0 /.0 m (.0 / (.0.00mm) Ø0. / 0. Ø0. / 0. (.0 /.0mm) (.0 /.0mm) 0. /. Ø0. / /. (.0 /.0mm) (.0 /.0mm) (.0 /.0mm). /.. /. (.0 /.0mm) (.0 /.0mm) In-Line Plugs In-Line Plugs Attachable Plugs Attachable AttachablePlugs Plugs. /. (.0 /.0mm) In-Line Plugs 0. /. (.00 /. mm) Ø0. / 0. (.0 /.0mm) A-Thread A-Thread Ø0. / 0. (.0 /.0 mm). 0mm) A-Thread. /. Receptacles In-Line (.0In-Line /.0Receptacles mm) Bulkh (0.00 /.0mm) Right-Angle Plugs 0.0 / 0.0 (.0 /.0mm) 0. / 0.0 (.00 /.0mm) X Ø0. / 0. (.0 /.0mm) 0. / 0.0 Thread Information (. /.0 mm) Shell 0. / 0. (.0 /.0 mm).0 /.0 (.0 / 0.0mm) B-Thread Flange-Mount.0 /.0 Receptacles (.0 /.0 mm) Bulkhead Receptacles Bulkhead Receptacles EATON Subsea Connectors 0. /.0 (.0 /.0mm) ( A-Thread Flang (. Attachable Plugs X Ø0. / 0. (.0 /.0mm) X Ø0. (.0 /. Ø0. / 0. Bulkhead Receptacles Bulkhead Receptacles (.0 /.0 mm). /. 0. /. Right-Angle Plugs (.0 /.0mm) Right-Angle Plugs 0. /.0 A-Thread (.0 /.0mm) 0. /. (.00 /. mm) B-Thread B-Thread.0 /.0.0 /.0 (.0 /.0 mm) (.0 /.0 mm) A-Thread Ø0. / 0. In-Line Receptacles In-Line Receptacles (.0 /.00mm). /. (.0 /.0 mm) A-Thread ( 0. / / / 0. Ø0.0 / / 0. (.0//.00mm).0 mm) (.0mm) /.00mm) (.0 /.0 (.0 /.00mm) (.0. /.. /. (0.00 /.0mm) (0.00 /.0mm) 0. / 0. (.0 /.00mm) R 0. / 0.0 In-Line 0. /Plugs 0.0 (.00 /.0mm) (.00 /.0mm) Ø0.0 / 0. Ø0.0 / 0. (.0 /.00mm) (.0 /.00mm) A-Thread (. Ø0. / 0. (.0 /.0mm) 0. / 0. 0 (.0 /.00mm) O-Ring Seal 0.0 / 0.0 (.0 /.0mm) A-Thread B-Thread / Stub Acme / - UNF-A ¾ - Stub Acme /- UNF 0. /.0 (.0 /.0mm) A-Thread.0 /.0 (.0 / 0.0mm) Flange-Mount Receptacles 0. / 0.0 (. /.0 mm) O-Ring Seal

13 Mechanical drawings micro-dry-mate subsea connectors (continued) Dimensions are stated as shell size / shell size X Ø0. / 0. (.0 /.0mm) 0.0 / 0.0 (.0 /.0mm) 0. / 0. (.0 /.00mm) 0. / 0.0 (. /.0 mm) 0. /.0 (.0 /.0mm) A-Thread.0 /.0 (.0 / 0.0mm) O-Ring Seal Flange-Mount Receptacles. (.mm) Ø0. (. mm) Ø0.0 (0. mm) Shell Size Pressure Balanced Oil Filled Shell Size Pressure Balanced Oil Filled. (.mm) Ø0. (.mm) Ø0. (.0mm) Shell Size Pressure Balanced Oil Filled Shell Size Pressure Balanced Oil Filled EATON Subsea Connectors

14 Dry-mate subsea connectors shell sizes to Eaton s subsea solutions include Burton dry-mate connectors in shell sizes to. These 0,000 PSI-rated interconnects have been field proven for over 0 years and feature integrally molded interfacial seals that, unlike O-rings, cannot fall off. Additional harsh-environment design features include: Stub ACME threads (size and larger shells) provide protection against cross threading and damage. Factory-overmolded solutions feature crimped contacts that are more resistant to damage from flexing than soldered terminals. High-temperature overmolding is performed under several thousand pounds of pressure to ensure a robust bond that eliminates water intrusion. Eaton offers a broad range of custom solutions. This cable assembly features NAVSEA-PRO-0 certified polyurethane overmolding, shielded twisted pairs, and a 000V rating. Dry-Mate Connectors Overview - Shell Sizes to Plug configurations In-line and right angle, factory-overmolded cable assemblies Pressure Balanced Oil Filled (PBOF), shell sizes to Attachable, in-line solutions for customer overmolding Receptacle configurations Contacts and terminations Ethernet solutions Square flange and bulkhead-mount configurations Attachable, in-line solutions for customer overmolding Pins in receptacles, sockets in plugs (00 connectors) Pins in plugs, sockets in receptacles (00 connectors) Factory-overmolded solutions utilize crimped terminations, attachable and PBOF connectors utilize soldered terminations Standard Ethernet/power and pure Ethernet cables in shell sizes and 0 rated for Gb/sec. up to meters cable length Contact Eaton to discuss application-specific Ethernet solutions in other shell sizes End-to-end solutions include factory overmolded and Pressure Balanced Oil Filled (PBOF) cable assemblies for Ethernet, signal, power and hybrid applications. The overmolded solution depicted to the left features abrasion-resistant jacketing and anti-capillary water blocking. EATON Subsea Connectors

15 Solutions include Ethernet and high-voltage cable assemblies Materials and Finishes Contacts Inserts Shells and coupling rings Overmold Cable Pigtails Gold plated, copper alloy Proprietary neoprene compounds Passivated stainless steel, other materials available upon request Neoprene, other materials available upon request UL SOW-A or MIL-C- MIL-W- Performance and Environmental Pressure rating 0,000 PSI open faced pressure rating standard. Contact Eaton to discuss application-specific pressure requirements Mating cycles Operating-temperature range Operating-voltage ratings Rated for 00 mate/demate cycles - 0 to 0 C, - 0 to F 00V ratings standard on all contact arrangements 000V to 000V ratings available on selected contact arrangements. Please refer to page for additional information Eaton offers the industry s broadest range of dry-mate solutions with integrally-molded interfacial seals; eliminating failures caused by O-ring loss or damage EATON Subsea Connectors

16 Ordering information Ethernet and 00V-rated subsea solutions Ordering information - Part numbering system = Pins in receptacles, sockets in plugs = Sockets in receptacles, pins in plugs Solution code (tables below) Cable or pigtail length (feet) Leave blank when ordering attachable connectors See tables below for Ethernet and PBOF codes Shell size and contact arrangements designator (drawings on pages - 0) Type Configuration Solution Code In-line plugs 0 Factory In-line receptacles 0 overmolded Right-angle plugs R cables Right-angle receptacles R Flange/bulkhead Flange mount 0 receptacles Bulkhead mount 0 Dummy plugs and receptacles Specify 0 or 0 code with 0000 cable length Type Configuration Solution Code Attachables for In-line plugs A customer overmolding In-line receptacles A In-line plugs P Pressure Balanced Oil In-line receptacles P Filled (PBOF) for customer attachment* Right-angle specify P or P code with RA00 cable length *JIC fittings are available to facilitate the use of hydraulic hose instead of clear tubing. Contact Eaton for additional information. Eaton s overmolding capabilities include neoprene, polyurethane and NAVSEA-PRO-0 Ethernet / Power Configurations Connector Style Shell Size Number Contacts Part Numbers (XXX = Cable Length) Ethernet and power Bulkhead receptacles Flange mount receptacles EXXX EXXX EXXX EXXX Bulkhead receptacles 0-0-EXXX Ethernet only Flange mount receptacles 0-0-EXXX Single ended plug/cable 0-0-EXXX Contact Eaton to discuss application-specific Ethernet solutions including double-ended cables. EATON Subsea Connectors

17 Contact arrangements dry-mate 00 subsea connectors Face view of pin connectors shown, insert arrangement designators are followed by contact sizes and suggested wire gauges 0 X / contacts # AWG wires 0 X / contacts # AWG wires 0 X / contacts # AWG wires 0 X / contacts # AWG wires 0 X / contacts # AWG wires 0 X / contacts # AWG wires 0 X / contacts # AWG wires 0 X / contacts # AWG wires X / contacts X / contacts X / contacts X / contacts # AWG wires # AWG wires # AWG wires # AWG wires 00 X / contacts # AWG wires A 0A 0B 0B X / contacts X / contacts X / contacts # AWG wires # AWG wires # AWG wires 0 X / contacts # AWG wires EATON Subsea Connectors

18 Contact arrangements dry-mate 00 subsea connectors Face view of pin connectors shown, insert arrangement designators are followed by contact sizes and suggested wire gauges X / contacts X / contacts X / contacts 0 X / contacts # AWG wires # AWG wires # AWG wires X / contacts # AWG wires 0 X / contacts # AWG wires X / contacts # AWG wires 0 X / contacts X / contacts # & # AWG wires 0 0 X / contacts # AWG wires 0 0 X / contacts # AWG wires X / contacts X / contacts # AWG wires X / contacts X / contacts X / contacts X / contacts X / contacts # AWG wires X / contacts # AWG wires # AWG wires EATON Subsea Connectors

19 Contact arrangements dry-mate 00 subsea connectors Face view of pin connectors shown, insert arrangement designators are followed by contact sizes and suggested wire gauges 0 X / contacts # AWG wires 0 X / contacts # AWG wires 0 X / contacts # AWG wires 0 X / contacts # AWG wires 00 X / contacts # AWG wires 00 X / contacts X / contact # AWG wires 0 00 X / contacts # AWG wires 00 X / contacts # AWG wires 0 X / contacts # AWG wires 0 X / contacts # AWG wires 0 X / contacts # AWG wires 0 X / contacts X / contacts # AWG wires X / contacts X / contacts # AWG wires 0 0 X / contacts # AWG wires X / contacts # AWG wires 0 0 X / contacts # AWG wires EATON Subsea Connectors

20 Contact arrangements dry-mate 00 subsea connectors Face view of pin connectors shown, insert arrangement designators are followed by contact sizes and suggested wire gauges X / contacts # AWG wires 0 0 X / contacts # AWG wires 0 0 X / contacts X / contacts # & # AWG wires X / contacts # AWG wires X / contacts X / contacts # AWG wires X / contacts X / contacts X / contacts X / contacts 0 X / contacts X / contacts # AWG wires # AWG wires X / contacts # AWG wires X / contacts # AWG wires EATON Subsea Connectors

21 Ordering information high voltage, dry-mate subsea connectors Ordering information - Part numbering system = Pins in receptacles, sockets in plugs = Sockets in receptacles, pins in plugs Cable or pigtail length (feet) Leave blank when ordering attachable connectors Solution code (tables below) Shell size and contact arrangements designator (drawings on pages - ) Contact Eaton to discuss application-specific configurations not listed below Solution code X values: = 000V, = 000V, = 000V, = 000V Type Configuration Solution Code* In-line plugs X Factory overmolded cables Flange/bulkhead receptacles In-line receptacles Right-angle plugs Flange-mount Bulkhead mount *Please refer to the contact-arrangement drawings on the next two pages to determine voltage-rating availability X XR X X Type Configuration Solution Code* Attachables for customer overmolding** Pressure balanced oil filled attachables** Dummy plugs and receptacles In-line plugs In-line plugs **Specify 0000 cable length when ordering attachables XA XP Specify X or X in-line cable code with 0000 cable length Shell size subsea connectors 000V ratings Part number Type Configuration -0-XXXX -0-XXXX In-line overmolded plug Flange-mount receptacle Three contacts; rated for 0A Dummy receptacle -0-XXXX In-line overmolded plug -0-XXXX Flange-mount receptacle Dummy receptacle Six contacts; # AWG and # AWG pigtails Shell size solutions are available with 000V, 0A ratings. Contact Eaton to discuss Pressure Balanced Oil Filled (PBOF) configurations. EATON Subsea Connectors

22 Contact arrangements high voltage 00 subsea connectors Face view of pin connectors shown, insert arrangement designators are followed by contact sizes and suggested wire gauges 0 0 X / contacts # AWG wires 000V, 000V 0 X / contacts # AWG wires 000V, 000V 00 X / contacts X / contact # AWG wires 000V, 000V, 000V 0 X / contacts # AWG wires 000V X / contacts # AWG wires 000V, 000V, 000V 0 0 X / contacts # AWG wires 000V, 000V 0 0 X / contacts # AWG wires 000V 0 X / contacts # AWG wires 000V, 000V, 000V, 000V 0 X / contacts # AWG wires 000V, 000V, 000V, 000V X / contacts # AWG wires 000V, 000V, 000V X / contacts # AWG wires 000V, 000V, 000V 0 X / contacts # AWG wires 000V X / contacts # AWG wires 000V EATON Subsea Connectors

23 Contact arrangements high voltage 00 subsea connectors Face view of pin connectors shown, insert arrangement designators are followed by contact sizes and suggested wire gauges 0 0 X / contacts # AWG wires 000V, 000V 00 X / contacts X / contact # AWG wires 000V, 000V, 000V 0 X / contacts # AWG wires 000V 0 X / contacts # AWG wires 000V, 000V, 000V X / contacts # AWG wires 000V, 000V, 000V 0 X / contacts # AWG wires 000V, 000V, 000V X / contacts # AWG wires 000V Contact Eaton to discuss quick turn, custom high voltage solutions EATON Subsea Connectors

24 Mechanical drawings flange mount and bulkhead receptacles Flange Mount Receptacles Pigtails B A F G øc X Connectors Pin contacts X Connectors Socket contacts O-Ring E-Thread X extended insert øh X through holes Bulkhead Receptacles B A J Pigtails X Connectors Pin contacts X Connectors Socket contacts D-Thread O-Ring E-Thread X extended insert Shell Size A B øc D-Thread E-Thread F G øh J. (.) 0.0 (.0) 0. (.00) / UNF-A / 0 UNEF-A.0 (.0).00 (.0) 0. (.). (.0).0 (.0) 0.0 (.0) 0. (.) / UNF-A Stub Acme. (.0). (.0) 0. (.). (.0) 0.0 (.0) 0.0 (.0) 0. (.0) / UNF-A / Stub Acme. (.). (.) 0. (.). (.).0 (.0) 0.0 (.0) 0. (.) UNF-A -/ Stub Acme.00 (0.0).0 (.0) 0. (.).0 (.0).0 (.0) 0.0 (.0). (.) / UNF-A Stub Acme. (.0).00 (0.0) 0. (.).00 (0.0). (0.) N/A.00 (0.0) N/A Stub Acme.00 (0.0).00 (.0) 0. (.) N/A Dimensions are stated as inches (mm). EATON Subsea Connectors

25 Mechanical drawings cable-mount receptacles Factory Overmolded Cable Mount Receptacles A Max. X Connectors Pin contacts X Connectors Socket contacts Cable E - Thread X extended insert Attachable Cable-Mount Receptacles B øc A Connectors Pin contacts A Connectors Socket contacts E - Thread A extended insert Shell Size A Max. B øc E-Thread.0 (.). (.) 0. (.) / 0 UNEF-A.0 (.).0 (.0) 0. (.) Stub Acme 0.00 (0.0). (0.).0 (.) -/ Stub Acme. (.). (.). (.) -/ Stub Acme.0 (.0).0 (.). (.) Stub Acme Dimensions are stated as inches (mm). EATON Subsea Connectors

26 Mechanical drawings cable-mount overmolded plugs In-line plugs A øc X Connectors Socket Contacts X Connectors Pin Contacts X extended insert Cable Right-angle plugs øc X extended insert D Cable F R Connectors Socket Contacts R Connectors Pin Contacts Shell Size A-X A-X øc D-R F-R D-R F-R. (.) N/A.0 (.). (.). (.0) N/A N/A. (.). (.). (.).00 (.0). (.). (.0). (.) 0. (.). (.).0 (.0). (.0).00 (.0). (.).0 (.).0 (.). (.). (.). (.0). (.). (.). (0.).00 (0.0).0 (.0). (.0). (.).0 (.). (.). (.). (.) N/A. (.) N/A (N/A) (N/A) (N/A) Dimensions are stated as inches (mm). EATON Subsea Connectors

27 Mechanical drawings attachable cable-mount plugs Attachable cable-mount plugs A øc øb 00 Connectors Socket contacts D øc øb 00 Connectors Socket Contacts Shell Size A øb øc D. (.0) 0. (.0).0 (.0). (.0). (.0) 0. (.0). (.0). (.0) 0. (.0).0 (.0).0 (.0). (.0). (.0). (.0). (.0). (.0). (.0). (.00). (.0). (.0) Dimensions are stated as inches (mm). EATON Subsea Connectors

28 Mechanical drawings Pressure Balanced Oil Filled (PBOF) A Oil-fill port E øf øc øb øc D Shells and coupling rings are constructed of stainless steel. JIC fittings are available to facilitate the use of hydraulic hose instead of clear tubing. Contact Eaton for additional information. øf PBOF Plug Dimensions Shell Size A-00 A-00 øb øc D-00*** E-00*** øf.0 (.)* N/A. (.) 0. (.0). (0.0). (.).0 (.). (00.).0 (0.). (.) 0. (.0)** Contact Eaton. (.) 0.0 (0.).00 (0.0).0 (.0) 0. (.0). (.).0 (.0).0 (.0). (0.). (0.). (.) 0. (.0) Contact Eaton. (.). (.0). (0.). (.).00 (.0). (.). (.0). (.0 *P-0 length is. (0.mm), **P-0 is 0. (.mm) *** Contact Eaton for right angle, 00-plug dimensions 00 PBOF Receptacle Dimensions øc Shell Size A øb øc F-Thread. (.). (.0) 0. (.0) / - 0 UNEF-A Contact Eaton 0.00 (0.0).0 (.0) 0. (.0) ¼ - Stub Acme A. (0.). (.) 0. (.0) / - Stub Acme. (0.). (.0).00 (.0) - Stub Acme F-Thread øb EATON Subsea Connectors

29 Accessories dry-mate subsea connectors Plug Dust Caps Hard Rubber Shell Size 00 Connectors 00 Connectors n/a Flanged Receptacle Mounting Hole Covers Shell Size 00 Connectors 00 Connectors n/a Receptacle Pressure Caps Stainless Steel Shell Size 00 Connectors 00 Connectors N/A Receptacle Pressure Caps Hard Rubber Shell Size 00 Connectors 00 Connectors N/A EATON Subsea Connectors

30 Accessories dry-mate subsea connectors (continued) Bulkhead Receptacle Mounting-Hole Plugs Shell Size 00 Connectors 00 Connectors N/A Bulkhead Receptacle Retaining Rings Shell Size 00 Connectors 00 Connectors N/A EATON Subsea Connectors

31 Installation instructions dry-mate subsea connectors Receptacle installation The O-ring sealing surfaces of the receptacles and pressure vessels require an RMS finish, free of scratches, dents,or nicks. Apply a thin coat of Dow Corning DC- silicone grease to the O-ring and install the O-ring in its groove. Remove O-rings only with non-metallic objects (such as a wooden tooth pick). For bulkhead receptacles, apply oil or anti-seize compound to the mounting threads before installation. The torque values provided in the tables below are minimum values which will be acceptable. They may be increased depending on the bolt diameter, thread pitch and material used for the bolts and the housing. PBulkhead receptacle torque specifications Shell size 0 Torque lb.-in. Connector engagement Panel-mount receptacle torque specifications Shell size Bolt size #0 #0 0 / / / Torque lb.-in. Lightly coat the face, sides and sealing surface of the plug with clean Dow Corning DC- silicone grease. Be sure there is no moisture on the components. Align the polarizing keyway in plug and receptacle and push to engage the contacts. Push the plug in until the rubber sealing surface and the metal sealing surface touch. A gentle rocking motion will allow trapped air to escape. On size connectors with many contacts it takes quite a bit of push. Using the coupling nut as an aid to engagement is acceptable but never use a wrench. When the sealing surfaces touch, engage the coupling nut until it just touches and give it an additional one half turn ( full turn on size). Caution: The sealing surfaces must be touching for the additional half turn to seal the connector properly. If the coupling nut is used as an aid to engagement, back the nut off completely to obtain visual confirmation of the sealing surface contact. Then spin the nut back on and add the turn. Applying more turns than specified will distort the rubber, possibly resulting in leakage and/or physical damage. Connector engagement Unscrew the coupling nut completely. Note: After deep initial dives the nut may be loose; this is normal. Grasp the connector body firmly and pull the plug out. A gentle rocking motion may ease pull. Caution: Do not disengage the plug by pulling on the cable; it may break a wire inside the connector. Cleaning and reuse Clean the plug and receptacle carefully by hand. Use only a bristle brush (no metal allowed), liquid soap and water. Dry the connection by shaking off excess water then use alcohol to eliminate the remaining water as described below. Flood the connector with alcohol, then pour it out and allow the connector to air dry. Caution: compressed air contains many contaminants such as water, oil and dust and should not be used. Inspection Inspect the connector for bent or otherwise damaged pins and corrosion. Metal sealing surfaces must have an RMS finish and be free of scratches, nicks and dents. This applies to both O-ring sealing surfaces and connector sealing surfaces. The rubber sealing surfaces must be free of cuts, nicks and tears. On used connectors, the rubber sealing surface may have an impression of the metal sealing surface on it; this is normal. The cable and rubber-molded plug must be free of cuts, tears and separations. Carefully inspect the rubber condition near the metal shell. Tears are common here, caused by using the connector in a bent position or using it as a handle. When the connectors are being re-used, remember to always use new O-rings in the receptacles and to inspect the threads of the coupling nut for the presence of dry-film lubrication used to prevent galling of the metal. A light coat of moly lube may be used if necessary. Apply a thin coat of silicone grease. It is of the utmost importance to use silicone grease sparingly. Light films reduce friction and allow the components to work as they are designed. Larger quantities create the equivalent of a hydraulic lock and completely destroy the function of the O-ring and connector. EATON Subsea Connectors

32 For additional information Visit Call Eaton 000 Eaton Boulevard Cleveland, OH United States Eaton.com Customer Service 0 West Ventura Blvd. Camarillo, CA 00 Phone: 0..0 or Eaton All Rights Reserved Printed in USA Publication No. CA000EN October 0 Eaton is a registered trademark. All other trademarks are property of their respective owners.