Graphical Communication MGC 110 Grafiese Kommunikasie MGC 110
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1 UNIVERSITY OF PRETORIA UNIVERSITEIT VAN PRETORIA Copright reserved Kopiereg voorbehou Department of Mechanical and Aeronautical Engineering Departement Meganiese en Lugvaartkundige Ingenieurswese Graphical Communication MGC 110 Grafiese Kommunikasie MGC 110 Semester test 1 Time: 180 minutes 11 March 2013 Marks: 100 Instructions: Answer all questions The question paper and the multiple choice mark sheet must both be handed in seperately Semester toets 1 Tyd: 180 minute 11 Maart 2013 Punte: 100 Instruksies: Beantwoord alle vrae Die antwoordblad en die meervuldige keuse merkleesblad moet afsonderlik ingehandig word QUESTION 1: Manufacturing theory [20] TO BE COMPLETED ON THE MULTIPLE CHOICE CHART SIDE 1 FOLLOW THE INSTRUCTIONS ON THE CHARD DO NOT MAKE ANY MARK ON THE CHART OUTSIDE THE CIRCLES PROVIDED. THE QUESTION PAPER TOGETHER WITH THE MULTIPLE CHOICE CHART MUST BE HANDED IN SEPARATELY. There are a total of 20 points for the following multiple choice questions. More than one answer may be possible on some questions. If not indicated, each correct answer equals one mark, but an incorrect answer will cancel a correct answer within a question. If you are not certain, do therefore not write an answer. VRAAG 1: Vervaardigings-Teorie [20] VOLTOOI HIERDIE VRAE OP DIE MULTI KEUSE KAART KANT 1 VOLG DIE INSTRUKSIES OP DIE KAART MOET NIE OP ENIGE ANDER PLEK AS DIE SIRKEL OP DIE KAART ENIGE MERKE MAAK NIE. HANDIG BEIDE DIE VRAESTEL EN DIE MULTIKEUSE KAART APART IN. Daar is n total van 20 vir die volgende multikeuse vrae. Sommige vrae mag meer as een antwoord hê. Indien nie anders vermeld, verteenwoordig elke korrekte antwoord een punt, maar n verkeerde antwoord sal n korrekte antwoord uitkanseleer binne n vraag. Indien u onseker is, moet dus nie n antwoord neerskryf nie. 1
2 1.1) Choose the one statement that is not true. [2] A. Manufacturing is the backbone of a wealthy economy B. Production Engineering is another term used for manufacturing C. The process of converting raw material into products is called manufacturing D. Manufacturing is in general a simple process 1.1) Watter een van die volgende stellings is onwaar? [2] A. Vervaardiging is die rugsteun van n gesonde ekonomie B. Produksie Ingenieurswese is n ander term vir vervaardiging C. Vervaardiging is die proses waar rou materiale in produkte verander word D. Vervaardiging is oor die algemeen n eenvoudige proses 1.2) Which one of the following is not a machining operation? [2] A. Turning B. Drilling C. Forging D. Planing E. Grinding 1.3) The design process of a product involves several steps. Which one of the following is the first step? [2] A. Conceptual Design B. Design Analysis C. Marketing information D. Production E. Definition of product need 1.4) Which one of the following is not a requirement for manufacturing? [2] A. Quality B. Aesthetics C. Economic D. Adaptable to change in market E. Adheres to design requirements 1.5) What is the purpose of a chaplet in Figure 1? [2] [2] A. Higher production rates B. Molds can be reused C. Larger parts can be casted D. Allows for shrinking E. Supports the position of the core 1.2) Watter een van die volgende is nie n masjinerings bewerking nie? [2] A. Draaiwerk B. Boor C. Smee D. Skaaf E. Slyp 1.3) Die ontwerp van n produk vereis baie stappe. Watter een van die volgende is die eerste stap? [2] A. Konsep Ontwerp B. Ontwerp Analiese C. Bemarking inligting D. Produksie E. Definisie van die produk behoefte 1.4) Watter een van die volgende is nie vereiste vir vervaardiging nie? [2] A. Kwaliteit B. Estetiese aspekte C. Ekonomies D. Buigsaam tot mark E. Voldoen aan ontwerp spesifikasies 1.5) Watter is die doel van n eierlys in Figuur 1? [2] A. Hoër produksie uitkomste B. Gietvorm kan meer as een keer gebruik word C. Groter gietvorms te maak D. Laat krimping toe E. Hou die gietkern in die korrekte posisie 2
3 Figure 1/ Figuur 1 1.6) Which one of the following describes Expert Systems? [2] A. Integration of manufacturing cells into a large unit B. Allows the designer to conceptualize objects more easily C. Involves the use of machines to replace human intelligence D. Computer programs that solve difficult problems E. Process parameters are adjusted automatically to optimize production 1.7) The most widely used casting process is [2] A. Sand Casting B. Die Casting C. Lost Wax Casting D. Slush Casting E. Expanded Polystyrene Process 1.8) Which one of the following casting processes is the most suitable to cast complex parts? [2] A. Vacuum molding B. Shell Molding C. Lost Wax Casting D. Expanded Polystyrene E. Die casting 1.6) Watter een van die volgende beskryf Ekspert Stelsels? [2] A. Die integrasie van vervaardiging selle in n groot eenheid B. Stel die ontwerper in staat om voorwerpe makliker te konseptualiseer C. Behels die gebruik van masjiene om menslike inteligensie te vervang D. Rekenaar programme om moeilike probleme op te los E. Proses parameters word outomaties aangepas om produksie te optimiseer 1.7) Die giet proses wat die meeste gebruik word is [2] A. Sandgiet B. Matrysgiet C. Verlore Was giet D. Spoel giet E. Polystyrene proses 1.8) Watter een van die volgende giet prosesse is die mees geskik om komplekse onderdele mee te giet? [2] A. Vakuum giet B. Dop giet C. Verlore Was giet D. Polystyrene giet E. Matrys giet 3
4 1.9) A horizontal true centrifugal casting process is used to make lead pipe for chemical plants. The pipe has a length = 0.4m, outside diameter of 80mm and wall thickness of 6mm. Determine the rotational speed that will yield a G-factor of 70. [4] Given Gravitational constant 9.81 m/s 2 GF=F/w V= 2πRN/60 A RPM B RPM C. 903 RPM D. 560 RPM E. 309 RPM 1.9) n Ware sentrifugale giet-proses word gebruik om n lood pyp te giet vir chemise aanlegte. Die pyp se lengte is 0.4m, die buite-diameter is 80mm en die wand dikte is 6mm. Bepaal die rotasiespoed wat benodig word vir n G-faktor van 70. [4] Gegee Gravitasie konstante 9.81 m/s 2 GF=F/w V= 2πRN/60 A RPM B RPM C. 903 RPM D. 560 RPM E. 309 RPM 4
5 QUESTION 2: Orthographic drawing [55] TO BE COMPLETED ON THE FRONT OF YOUR A3 DRAWING SHEET Use the following title: ORTHOGRAPHIC And the drawing number: Gx-T1 (with x being your group number) Fill in the title block completely Draw the following views of the component in figure 2 using 3 rd angle projection: An external principal view as seen from A An external top view as seen from C A full section right-hand view through the centre of the Φ20 hole Add the necessary hidden detail and dimension your drawing completely VRAAG 2: Ortografiese tekening [55] VOLTOOI OP DIE VOORKANT VAN U A3 TEKENVEL Gebruik die volgende title: ORTHOGRAFIES Gebruik die tekening nommer: Gx-T1 (waar x U groepnommer voorstel) Voltooi die titelblok volledig Teken die volgende ansigte van die komponent getoon in figuur 2 in 3 e hoekse projeksie n Buite voor-aansig soos gesien vanuit A n Buite bo-aansig soos gesien vanuit C n Vol-snit regter aansig deur die middel van die Φ20 gat Toon die nodige verborge detail en dimensioneer U tekening volledig FILLETS AND ROUNDS R2 Figure 2/ Figuur 2 5
6 QUESTION 3: Isometric drawing [25] TO BE COMPLETED ON THE BACK OF YOUR A3 DRAWING SHEET Draw the isometric view of the component in figure 3 VRAAG 2: Isometriese tekening [25] VOLTOOI OP DIE AGTERKANT VAN U A3 TEKENVEL Teken die Isometriese aansig van die component in figuur 3 Figure 3/ Figuur 3 6
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