3. Assembly manual ANALYZING THE PCB'S LCD PCB. Component side: Solder side:

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1 3. Assembly manual ANALYZING THE PCB'S LCD PCB Component side: Solder side:

2 MAIN PCB Component side: Solder side:

3 ASSEMBLGING THE LCD PCB 1. Resistor R1: 33 Ohm (orange, black, black)

4 2. 6 Pin female header SK1 3. LCD The LCD is placed on the solder side of the PCB and should be soldered on the component side! LCD1: 128 x 64 LCD

5 SOLDER TIP Use a soldering iron with a small tip. Use thin solder. Smear some flux onto the annular rings for the LCD!

6 Capacitor C1... C10: ceramic capacitor 1uF (105)

7 The LCD board is now finished!

8 ASSEMBLING THE MAIN PCB 1. Resistor R1: 10K (Brown/Black/Black/Red) R2: 33K (orange/orange/orange) R3..R5: 3K3 (orange/orange/red) R6: 2K2 (red/red/red) R7 R9: 470K (yellow/purple/yellow) R10: 10K (Brown/Black/Black/Red) R11 R13: 680 (blue/grey/brown) R14: 2K2 (red/red/red) R15: 27K (red/purple/orange) R16: 100K (brown/black/yellow)

9 2. Diode D1: diode 1N4007 Note the polarity! 3. Capacitor C1,C2,C5: capacitor 100nF (104)

10 C3: 1nF (102) C4: 10nF (103) C6: capacitor 330nF (334)

11 C7,C8: 1uF/50V Note the polarity! 4. Button SW1: tactile switch 12x12mm

12 Do not solder the two rings that are pointed out on the picture above! 5. Transistor T1: transistor BC557 T2, T3: BC547 Note the polarity!

13 6. IC socket U1: 28pin IC socket IC1: 16pin IC socket Note the position of the notch! 7. Connectors

14 SK1: 3 pin board to wire female connector 8. Voltage reference VR1: reference diode LM385Z2.5 VR2: voltage regulator LM78L05 VR3: KY5033 Note the polarity!

15 9. Male pin header Cut the 12 pin header in half to create two 6 pin headers. SK2: 6 pin header

16 10. Battery holder a. Cut the wire until you have about 2.5cm left.

17 b. Strip the wires and solder them as shown in the picture. Note the polarity! Black and red +.

18 c. Mount the battery holder as shown in the picture and fix it with the 3 black Parker screws. 11. IC's IC1: IC CD4050 in the 16pin ic socket U1: ATMega318p in the 28pin IC socket

19 MAKING THE SANDWICH 1. Slide the male pin header of the main PCB into the female header of the LCD PCB. 2. To fix both PCB s together you will need 4 sets of these items:

20 2x 1cm spacer 1x M3 x 25mm bolt 1x M3 nut 3. Repeat the following steps 4 times: a. Put 2 spacers in between the PCB s and slide the bolt all the way down through the spacers from above. b. Screw the nut onto the bolt from below.

21 CONNECTING THE TEST HOOKS Connect the test hooks to the board to wire by following these steps: 1. Open the test hooks as shown in the picture; you now have 3 bottom covers and 3 top covers in 3 different colors. 2. Slide each bottom cover over their respective wire and guide the wire through the hole of the bottom cover. To keep things simple, we've connected the wires with the test hooks as follows: brown wire: black test hook = this will be test hook no. 1 red wire: red test hook = this will be test hook no. 2 orange wire: yellow test hook = this will be test hook no. 3

22 3. The wires are already stripped. Match the wire with its top cover and hook the tip of the wire through the small hole in the brass plate of the top cover. Then solder it neatly and quickly. Warning: do not solder for too long or the plastic of the top cover can start to melt!

23 4. Wait for a few moments until the solder is cooled down. We do not want the plastic to melt. 5. Slide the bottom cover back over the brass plate and the top cover and make sure that the wire is positioned towards the hole in the bottom cover. Otherwise, the bottom cover will not stay put!

24 FINISHING THE COMPONENT TESTER 1. Slide the 3 pin board to wire male connector into the 3 pin board to wire female connector.

25 2. Finish the component tester by placing the 4 rubber feet on the back of the main PCB. Congrats!

26 Check out the next chapter; 3. User manual. Article Number: 733 Posted: Thu, Aug 3, :17 PM Last Updated: Tue, Sep 19, :24 PM Online URL:

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