Qualanod Specifications Qualanod 2017 版标准. QUALISINO AGM, Foshan, Josef Schoppig Secretary General

Transcription

1 Qualanod Specifications Qualanod 2017 版标准 QUALISINO AGM, Foshan, Josef Schoppig Secretary General

2 Fore-runner of Qualanod Qualanod 的前生 1969 The EWAA quality label for anodized aluminium 1969 年 -EWAA( 欧洲锻铝协会 ) 铝阳极氧化质量标志 2

3 Foundation of Qualanod Qualanod 的创立 In 1974 several national associations in ESTAL and EWAA formed Qualanod 1974 年几个欧洲阳极氧化协会 (ESTAL) 和欧洲锻铝协会 (EWAA) 的国家协会创立了 Qualanod The goal was to raise and standardize the quality level of anodized aluminium for architectural applications. 宗旨是为了提升和标准化建筑用阳极氧化铝材质量水平 The Qualanod Specifications defined the required standard. Qualanod 标准定义了需要达到的要求 Firms in many European countries joined Qualanod. 很多欧洲厂商加入了 Qualanod 3

4 Foundation of Qualanod Qualanod 的创立 The aluminium industry was represented ensuring information sharing among wrought aluminium producers and anodizers. 保证了铝加工厂和氧化厂之间的信息共享 Today, 35% of licensees are outside the EU 今天,35% 的持证工厂在欧洲以外的地区 4

5 The Qualanod Specifications Qualanod 标准 The scope of the Specifications has evolved 标准范围的发展过程 Pre 年之前 Specifications for the quality label for anodic oxide coatings on wrought aluminium for architectural purposes 建筑用铝阳极氧化涂层质量标志的标准 2004 Specifications for the QUALANOD Quality Label for Decorative and/or Protective Anodising of Aluminium 装饰用和 / 或功能性铝阳极氧化 Qualanod 质量标签的标准 2010 Specifications for the QUALANOD Quality Label for Sulfuric Acid- Based Anodizing of Aluminium 硫酸系铝阳极氧化 QUALANOD 质量标志的标准 5

6 Goals and mission statement (2010) 目的和宗旨 (2010) The mission of Qualanod is to promote the use and secure the quality, of anodized aluminium, through the design and management of a product and process certification adapted to end-market needs Qualanod 的目标是推广和保证铝产品的使用和氧化质量, 通过设计和产品及工艺的规范化的管理来适应市场的需求 6

7 Goals and mission statement (2010) 目的和宗旨 (2010) Objectives 目的 To safeguard and develop the standard of quality of the anodic oxidation of aluminium and its alloys 维护和促进阳极氧化铝及铝合金的质量 To promote the QUALANOD quality label internationally 促进 QUALANOD 质量标志的国际化发展 Proactively act on sustainability (environmentally, socially and economically) 积极推进可持续性发展 ( 环境, 社会, 经济 ) 7

8 Qualanod s competencies Qualanod 的功能 Qualanod has two basic competencies Qualanod 的两个基本功能 1. Anodizing technology 阳极氧化技术 Anodizing solutions containing sulfuric acid 硫酸系阳极氧化 All processes in the anodizing line 阳极氧化生产线的所有生产工艺 Testing the characteristics and performance of anodized aluminium. 测试阳极氧化铝产品的特性和性能 8

9 Qualanod s competencies Qualanod 的功能 2. Licence system for the quality label 质量标志的认证系统 The Specifications 规范 Infrastructure for regular inspection of anodizing plants to verify that they are maintaining compliance 规范持证工厂的常规检查, 以确保持续符合标准要求 9

10 Specifications 2017 edition 2017 版标准 To correspond with the mission, objectives and competencies of Qualanod and the title of the Specifications,extend the scope of the Specifications beyond architectural anodizing to include other sulfuric acid-based anodizing 新版延续了 Qualanod 的宗旨, 目的, 功能, 标准范围不仅仅是建筑用阳极氧化, 并且延伸到了其他的硫酸系铝阳极氧化 10

11 Specifications 2017 edition 2017 版标准 Scope of 2017 Specifications 标准范围 These Specifications specify requirements for sulfuric acid anodizing and products produced by sulfuric acid anodizing 标准规定了硫酸系阳极氧化工艺的要求和硫酸阳极氧化产品的要求 These Specifications are not applicable to 该规范不适用于以下情况 u Anodizing in the production of lithographic plates; 平板印刷产品的阳极氧化 u Anodizing used as a pretreatment before the application of a powder coating, a paint or an adhesive 粉末或油漆喷涂的前处理步骤中的预阳极氧化 u Anodizing in the production of a combined coating 复合涂层中的阳极氧化 11

12 Original concept 最初构想 Originally, it was conceived that the 2017 Specifications would cover three types of anodizing which produce products where 最初,2017 规范设想包括以下阳极氧化产品的 3 种情况 1. Both appearance and protection are important. 外观和防护性能都很重要 2. Appearance is secondary or of no importance 外观要求是次要的或是不重要 3. Protection is secondary or of no importance 防护性能是次要的或是不重要的 12

13 Types of anodizing 阳极氧化的类型 Now, the 2017 Specifications covers four types of anodizing 2017 版标准包括了 4 中不同的阳极氧化类型 1. Architectural anodizing 建筑阳极氧化 2. Industrial anodizing 工业阳极氧化 3. Decorative anodizing 装饰阳极氧化 4. Hard anodizing 硬质阳极氧化 13

14 Scope of architectural anodizing 建筑用阳极氧化范围 Anodizing and products where both appearance and protection are important 阳极氧化工艺和产品对外观和防护性能都很重要 ISO 7583 defines architectural anodizing as anodizing to produce an architectural finish to be used in permanent, exterior and static situations where both appearance and long life are important ISO 7583 将建材阳极氧化定义为 用于永久的户外和静态的, 外观和长久的防护性都重要的建筑产品的氧阳氧化 14

15 Scope of architectural anodizing 建筑阳极氧化范围 The specifications of architectural anodizing may be applied to anodizing and products that are used in other outdoor applications where both appearance and long life are important. Such applications can include automotive ones 本标准定义的 建筑用氧化 的要求适用于户外产品的阳极氧化, 对外观和长久防护性都是重要的应用 这些应用包括汽零件 15

16 Scope of industrial anodizing 工业阳极氧化范围 Anodizing and products produced by industrial anodizing where appearance is secondary or of no importance 工业用阳极氧化工艺和产品的外观是次要的或不重要的 Industrial anodizing produces anodic oxidation coatings that are mainly used to obtain 工业阳极氧化涂层的目的是获得 : Resistance to wear through abrasion or erosion 耐磨损或耐侵蚀 Electrical insulation 电器绝缘 Thermal insulation 保温 16

17 Scope of industrial anodizing 工业阳极氧化范围 Build-up (to repair parts out of tolerance on machining or worn parts); 可加工 ( 修复超出加工公差的零件或磨损零件 ) Resistance to corrosion (when sealed) 耐腐蚀 ( 封孔后 ) Where appearance and protection are of comparable importance, the provisions for architectural anodizing apply 如果外观和防护性能同样重要时, 可采用建筑用阳极氧化规范 Where high quality wear resistance is the primary characteristic, the provisions for hard anodizing apply 如果高耐磨性能是主要特性时, 可采用硬质阳极氧化规范 17

18 Examples of industrial anodizing products 工业阳极氧化产品举例 Industrial anodizing products include: valves, sliding parts, hinge mechanisms, cams, gears, swivel joints, pistons, pulleys, valve blocks, rod ends and food chutes. 工业阳极氧化产品包括 : 阀门, 滑动件, 铰链, 凸轮, 齿轮, 回转接头, 活塞, 滑轮, 阀体, 有杆轴承, 进料槽 Also, medical or kitchen applications where appearance is not wholly insignificant but much more important are resistance to wear and/or cleaning using aggressive chemical agents 医疗用品和厨房用品的外观不是不重要, 但是更重 要的是耐磨性能和 / 或耐化学侵蚀性能 18

19 Scope of decorative anodizing 装饰阳极氧化范围 Decorative anodizing is defined in ISO 7583 as anodizing to produce a decorative finish with a uniform or aesthetically pleasing appearance as the primary characteristic 装饰阳极氧化在 ISO 7583 中定义为阳极氧化以产生具有均匀或美观的外观作为主要特征的装饰性饰面 Examples are shower screens, lipstick holders and lighting reflectors 例如淋浴屏, 口红盒和照明反射器 19

20 Scope of hard anodizing 硬质阳极氧化 Hard anodizing is defined in ISO 7583 as anodizing to produce a coating where high wear resistance or microhardness is its primary characteristic 硬质阳极氧化在 ISO 7583 中定义为以产生高耐磨性和高显微硬度为主要特性的涂层 Examples of hard anodized products are similar to those of industrial anodizing but the quality requirements, particularly wear resistance, are higher 硬质阳极氧化的产品和工业阳极氧化的产品类似, 但是质量要求更高, 尤其是耐磨性能 20

21 Content of the 2017 Specifications 2017 版规范的内容 The 2017 Specifications are written aimed at the anodizer and include the following sections 2017 版规范与阳极氧化工厂相关的章节 6. Licensing anodizers 持证阳极氧化工厂 7. Regulations for the use of the quality label 质量标志使用规则 8. Inspections 工厂检查 9. Test methods for products 测试方法 21

22 Content of the 2017 Specifications 2017 版规范的内容 11. Guidance on products and processes 产品和工艺指南 12. Appendix Architectural anodizing 附录 - 建筑阳极氧化 13. Appendix Industrial anodizing 附录 - 工业阳极氧化 14. Appendix Decorative anodizing 附录 - 装饰阳极氧化 15. Appendix Hard anodizing 附录 - 硬质阳极氧化 22

23 Licensing and inspections 认证和检查 Anodizers may be licensed for one or more types of anodizing 持证工厂可以认证一种或多种阳极氧化类型 There is only one licence and only one licence fee irrespective of the number of anodizing types covered by the licence 即使持证工厂有多种阳极氧化类型的认证, 也只有一张证书, 也只需一份证书费 There is no need for separate inspections for the different anodizing types 不同的阳极氧化类型的检查无需分开进行 23

24 Licensing and inspections 认证和检查 All licensees have to satisfy requirements for 所有持证工厂需要满足以下要求 The use of the quality label 质量标志的使用 The laboratory and testing apparatus 实验室和测试设备 Processes - particularly sealing 生产工艺 - 封孔方式 Process control methods and production control records 生产工艺控制方法和生产控制记录 24

25 Architectural anodizing 建筑阳极氧化 The requirements are those of the previous edition of the Specifications.This can be regarded as the classic Qualanod 之前版本的 Qualanod 的规范要求, 可以认为是传统的 QUALANOD 规范 Required product tests 产品需要进行的测试 Thickness 膜厚 Mass loss test 失重 25

26 Architectural anodizing 建筑阳极氧化 Either the dye spot test or the admittance test or both 染斑测试或导纳测试或两者都有 Visible defects, surface texture and, if appropriate, colour 可见的缺陷, 表面纹理和颜色 Surface abrasion resistance 表面耐磨测试 Also conformity to a light fastness criterion 色牢度测试 26

27 Industrial anodizing 工业阳极氧化 Required product tests 产品需要进行的测试 Thickness 膜厚 Mass loss test 失重测试 Dye spot test 染斑测试 27

28 Industrial anodizing 工业阳极氧化 Visible defects 可见的缺陷 Other tests such as wear and corrosion resistance, and microhardness as required by the customer.the customer may derogate the sealing tests 客户要求的其他测试比如耐磨测试, 耐腐蚀测试和显微硬度测试客户可能不要求封孔测试. 28

29 Decorative anodizing 装饰阳极氧化 Required product tests 产品需要进行的测试 Thickness 膜厚 Mass loss test (with or without predip) 失重测试 有预浸硝酸或无预浸硝酸 Either the dye spot test or the admittance test or both 染斑测试或导纳测试或两者都有 Visible defects, surface texture and, if appropriate, colour 可见的缺陷 表面纹理和颜色 29

30 Decorative anodizing 装饰阳极氧化 Distance for visual examination of anodized parts shall be agreed by the anodizer and customer. Otherwise, the viewing distances shall be 外观检查的距离需要阳极氧化工厂和客户协商 否则按照以下 要求进行测试 2 m for internal architectural applications 内部建筑2m 0,5 m for decorative articles 装饰产品0.5m Other tests such as light fastness and resistance to UV radiation, wear resistance and those for light reflection properties as required by the customer. 客户要求的其他测试比如色牢度 耐紫外线 耐磨 光反射 性能 30

31 Hard anodizing 硬质阳极氧化 The requirements largely follow those of ISO Specification for hard anodic oxidation coatings 绝大部分按照 ISO 硬质阳极氧化涂层规范 Required product tests 产品需要进行的测试 Thickness 膜厚 Visible defects 可见缺陷 Wear resistance 耐磨性能 31

32 Hard anodizing 硬质阳极氧化 Other tests such as microhardness, corrosion resistance, electrical breakdown potential and surface density as required by the customer 客户要求的其他测试比如显微硬度, 耐腐蚀测试, 电击穿, 表面密度 32

33 Logos 标志 Licensees are being encouraged to replace the old logo as soon as possible but at the latest by the end of 2018 持证工厂在2018年底之前尽快更改标志 The generic logo will be used by the Qualanod secretariat 通用的标志只能由Qualanod委员会使用 The logos may be used in black and white 标志也可以是黑白的 33