Molly Reich and Gary Mahoney. Teaching STEM Through Electric Guitar Design
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1 Teaching STEM Through Electric Guitar Design Molly Reich and Gary Mahoney
2 Goals of this presentation: Electric Guitar History Critical Design Considerations Electric Guitar Designing with CAD Electric Guitar Production
3 Fender Telecaster Tele First electric guitar to be industrially manufactured Solid body Available with 1 or 2 single coil pickups Dual are most common Produced since 1950s
4 Gibson Les Paul Designed by Ted McCarthy Endorser by Les Paul Produced since 1952 Maple and Mahogany construction Humbucker pickups
5 Fender Stratocaster Strat Fender s second big success Three single coil pickups Produced since 1954
6 Gibson SG Designed by Ted McCarthy Introduced in the early 60 s Lighter Body Solid Mahogany construction P90 or Humbucker pickups
7 PRS Designed by Paul Reed Smith Produced since 1985 Maple and Mahogany construction Humbucker pickups
8 Others
9 Understanding some design physics Vibrating string length Fret locations Pickups Types of bridges Wood Nut size String spacing String break angle
10 Scale Length (Vibrating String Length) Martin Guitars Gibson Fender 25.5 PRS 25
11 Calculating Fretting positions 12th root of F Hz F# Hz G Hz / = Rule of A Hz A# Hz B Hz C Hz C# Hz D Hz D# Hz E Hz F Hz F# Hz G Hz G# Hz A Hz
12 Calculating Frets
13 Pickups Fixed distances Neck and Bridge
14 Single Coil Pickup 6 Permanent Magnets Copper coil 42 gauge (.063mm) most common Thousands of windings 7 10K typical Produces a bright, clear sound
15 Humbucker pickup Two coils Wired in series Single magnet Coils become poles Coils are wound opposing String current is additive Noise is canceled Produces a darker, bassier sound
16 Volume and Tone Volume and Tone Control Connected in Parallel Tone Control Treble bleed tone control Pot with Capacitor Capacitor functions as a high frequency resistor
17 Not Much Room
18 Pick-up Insert
19 Jimmy Page Setups
20 Basic Bridges (fixed distances) Telecaster Stratocaster Trem Hardtail Gibson Tune-a-matic Floyd Rose
21 Hardtail Bridge
22 Stratocaster style Trem bridge
23 Telecaster bridge
24 Tune-o-matic Bridge Stop Tailpiece
25 Woods Solid Laminated African Mahogany Alder Curly Maple
26 Figured Woods
27
28 Shrinkage and Stability
29 Selection of Cut
30 Nut Size and String Spacing
31 Drawing the Nut
32 String Spacing
33 Basic Peg Head Shapes String Angle Break Angle
34 Peg Head Layout
35 Angled Neck for Break Angle Around 12 Degrees
36 1 Thick Neck with Guides or Keepers.
37 Critical Design Considerations: Design Considerations: Vibrating string length Number of frets Bridge Type Nut Width Criteria for Our Design: Vibrating string length 25.5 Number of frets 22 Bridge Type Trem Bridge Nut Width 1 13/32
38 Critical Geometry Stratocaster
39 Hybrid Methods CNC Machine Critical Features into a block of wood and then finish with traditional tools Without CNC equipment: use handheld router with a rub collar. Guide can be laser cut
40 Outline Removed
41 Rub Collar
42 Cutter Diameter (.5 ) minus Rub Collar Diameter (.625) divided by 2 equals.0625 (offset Diameter).
43 Rub Collar Method
44 Free Hand Sculpt Method
45 Free Hand Sculpt Method
46 CAD Modeling the Neck: Challenges Free online files are merely renderings Joint areas are a mesh Drawings contain insufficient dimensions for reproduction
47 CAD Modeling the Neck
48
49 Loft then Move Face
50 CAD Modeling the Neck: Back profile
51 CAD Modeling the Neck: Back Profile
52 Fillets
53 Fillets
54 CAD Modeling the Neck
55 CAD Modeling the Neck Peg Head Body Joint Truss Rod Adjuster Nut
56 CAD Modeling the Body
57
58 Fusion 360
59 Fusion 360
60 Fusion 360
61 Fusion 360
62 Fusion 360
63 Fusion 360
64 Fusion 360
65 Fusion 360
66 Fusion 360
67 Fusion 360
68 Fusion 360
69 Fusion 360
70 Fusion 360
71 Fusion 360
72 Fusion 360
73 Fusion 360
74 Fusion 360
75 Fusion 360
76 Fusion 360
77 Fusion 360
78 Fusion 360
79 Fusion 360
80 Fusion 360
81 Production
82 Production
83 MasterCAM Toolpaths
84 CAM Toolpaths
85
86 Test Cuts
87 Test Cuts
88 Test Cuts
89 Tool Types
90
91 Refining Toolpaths Sequence of Operations Tool Types
92 Refining Toolpaths Body Joint
93 Neck Fixtures
94 Fixtures: T-Nuts
95 Machining the Back
96 Questions?
97 Thank You Molly Reich Gary Mahoney
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