DONG IL R&C. DONG IL R&C
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1 DONG IL R&C DONG IL R&C
2 INTRODUCTION Cooperation & Harmonization Customer's Satisfaction History 2000 ~ ~ 1999 Quality Innovation
3
4 Rubber Fenders OV Fender Rubber Fenders OV Fender which has been designed as dock fender from the past, and it gives a solution that the protection for the vessel's hull and the structures of quay as the self-supporting. OV Fender is used to protect the large scale quays. Performance Curve OV Fender Performance Table 06 DONG IL R&C 07
5 Rubber Fenders Rubber Fenders CV Fender CV Fender provides the stabilized performance and easy installation, maintenance properties. It has a highly energy absorption ability and gives low reaction force Performance Curve CV Fender Performance Table 08 DONG IL R&C 09
6 Rubber Fenders Rubber Fenders TV Fender TV Fender is designed to increase the energy absorption ability about 15%, compared with the other types of fender with same size and rubber grade. The compression capacity increases from 45% up to 52.5% through the most suitable design. TV fender is easy to install and replace as the specification of the anchor bolt for TV fender is same as OV fender's bolt. Performance Curve TV Fender Performance Table 10 DONG IL R&C 11
7 Rubber Fenders Rubber Fenders SV Fender SV Fender is an improved V type fender which has hight energy absorption. Reaction/Energy ratio is smaller than othe Fenders. It is reinforced by an eambedded steel plate across the entire bottom as well as the top of the fender. Performance Curve SV Fender Performance Table TRS Fender Dimension 12 DONG IL R&C 13
8 Rubber Fenders SM Fender Rubber Fenders BP Fender SM type Fender as designed, such as the OV type Fender and dock face maybe more shock absorption in the upper half, you have to do it is bending. BP Fender is an energy absorption device which has been modified from the car bumper. It has lower face pressure than the conventional OV Fender as BP Fender has large contact surface. BP Fender Performance Table 14 DONG IL R&C 15
9 Rubber Fenders Rubber Fenders CY Fender CY Fender is a simple hollow cylinder which generally is mounted on the small scale of the quays for the small and medium vessels. It gives a small hull pressure to the vessel by taking large deformation when the vessel comes alongside the quay. Performance Curve Cylindrical Fender Performance Table Fitting Chain and Bar Cylindrical Fender Compression Test 16 DONG IL R&C 17
10 System Fenders DR Fender System Fenders DR type Fender is a cylindrical elastomeric section with steel mounting plates permanently bonded to the main column during vulcanization. Under axial loading, the contoured profile of the cylinder buckles radially. This controlled, multi-directional dispersion of energy combines the high absorptive efficiency of the buckling coulumn with the strength-extending characteristics of a stable geometric shape-high energy absorption and low reaction force as distnguished features. In addition, DR Fenders can be fitted with frontal frames to obtain wide contract area with the vessel, reducing pressure against the vessel hulls as much as required. Materials & Standards DR Fender Compression Test Performance Curve 18 DONG IL R&C 19
11 System Fenders TTV Fender System Fenders TTV Fender used larger vessels. It is also used worldwide for large vessels where there's excessive difference between the rise and fail of the tide. TTV Fender has a larger surface contact area which will absorb much energy but will provide a low hull pressure so that the vessel may not be damaged during berthing operations. L = 1000 L = 1500 L = 2000 L = 2500 L = 3000 TTV Fender Performance Table 20 DONG IL R&C 21
12 Floating Fenders Floating Fenders Pneumatic Fender, Foam Filled Fender Unlike the General rubber fender using the elasticity of rubber, this one utilizes the compressibility and elasticity of air. Therefore, the shock absorption rate is substantially upgraded. Foam filled fenders are buoyant, and they do their job at best possible position without being affected by tides. Moreover they are much lighter and easier to handle than the conventional solid rubber models due to their hollow construction. Pneumatic Fender Performance Table 22 DONG IL R&C 23
13 Floating Fenders Ship Fenders D-Type Fender The volumes of energy absorption and reaction force of this fender are greater than those of hollow cylindrical fender. The side for attachement is flat so that it can be secured more firmly than cylindrical fender. The ratio among standard dimensions. Type A Type B 24 DONG IL R&C 25
14 Ship Fenders BC-Type Fender Ship Fenders Ship fender has no damage to the paint as well as ship hull due to low face pressure and it is adjustable to any variety of shape with the flexibility. It is easy to install the grooved body wity simple chain, wire or rope. BC Fender B Type BC Fender A Type 26 DONG IL R&C 27
15 Other Fenders Other Fenders BP Corner Fender OV Corner Fender Roller Fender Roller Type Fender is mainly used in shipping, ship rotation, like the friction ability to prevent damage that could also have in order to fit the various sizes to fit the ship is able to produce. CY Corner Fender Cone Fender Rubber Corner Guard Fender MC Fender SW Fender W Fender Bridge V - Type Fender Bridge M - Type Fender 28 DONG IL R&C 29
16 Other Fenders Other Fenders Rubber Car Stopper 1. It is made of high intensity rubber and produced under special technology. 2. Excellent anti-impact resistance, it won t crack if hit by vehicles tires and hard stuff. 3. It has advantages of high temperature resistance, low temperature resistance, 4. Black and yellow color combination is easy to catch drivers attention, especially 5. Mainly used at underground parking lot, garage and so on. Rubber Corner Guard Fender & Square Fender It is especially used for ships and dock corner. They are compression moulded fenders generally used on tugs, boats and ships. Easy to install and replace. Do have excellent sea water resistance and resistance to ozone aging and ultra violet rays. When mounted at water level, excellent sliding characteristics of the wet rubber in conjunction with the spring characteristics combine to provide effective damage protection. Low reaction force and high capability of energy absorbing. Fastening takes place with steel cables or bolts. Fender Maintenance Rubber Ladder Lifetime Lifetime of Fender varies with the frequency of berth, the tide and the type of ship, but its stiffness changes sharply after 5~7 years because of exposure of sunshine, ozone, fatique load and the others. This means that absorption power decreases and repulsive power increases, which are the basic functions of Fender. Maintenance Regular maintenance extends the lifetime of Fender and makes a ship berth safely. Every Fender needs the inspection more than two or three times a year and the ways of maintenance are as follows. General Type (V Type, BP Type, etc.) Tightening the anchor bolt after checking looseness every two or three a year Adhesive treatment to the film peeled by abrasion 1. A rubber ladder used as a fender on a quay which can be utilized by a person fallen into the sea to climb up on the quay by himself, and which has the function of protecting the hull of a ship and the quay against impact applied to the side of the quay when the ship moors against the quay. 2. This ladder is made of an elastic rubber material and has a vertical main post in the shape of a hollow cylinder which includes a pair of right and left oblique side walls and of equal length with a substantially trapezoidal section, and a plurality of step members made of iron rods covered with a layer of an elastic rubber material over the surface, which are detachably arranged on the front wall of the post at appropriate intervals. 3. The post has a rear wall and a mounting part with a reinforcing iron plate buried therein, anchor bolts (not shown) previously erected on the side of the quay are inserted into bolt insertion holes opening in the mounting part through the plate, and are clamped by nuts (not shown) to secure the fender to the side of the quay. System Fender (TTV, DR) Possible to replace the rubber and ACC y part according to a condition - Pad type : Checking abrasion every two or three a year, Tightening the fitting bolt, Need to replace in case of protrusion of the fitting bolt - Anchor bolt type : Tightening after checking looseness of U bolt, Reinforcement after checking the coating status (Spray) - Panel : Checking the overall drooping status, Reinforcement after checking the coating status (Epoxy touch up) 30 DONG IL R&C 31
17 Accessories Accessories Bollard (5~150ton) Straight Post (15~200ton) 32 DONG IL R&C 33
18 Accessories Accessories Resin Type Anchor Bolt / Resin Plug TTV(100H~1300H), SV(150H~1000H), CV(200H~1300H) I-Type Anchor Bolt / J-Type Anchor Bolt Cell Fender / OV, TV & BP Fender 34 DONG IL R&C 35
19 Accessories Accessories Chemical Anchor A Type OV, TV & BP Fender L-Type Washer / Round Washer Chemical Anchor B Type Chain & U-Anchor Template 36 DONG IL R&C 37
20 ETC Rubber Sheet & Mat Cloth Inserted Rubber Sheet Anti-Slip Rubber Sheet Hovercraft Seal EPDM Waterproof Rubber Sheet Flame Resistance Rubber Sheet Oil Resistance Rubber Sheet NR, SBR, CR, NBR, EPDM Etc. Door packing, Dock Gate Seal, Multy Pad Gasket, Packing Bumper, Rail Pad Expansion Joint Hatch-Cover Packing Bearing Pad Diaphragm, Tank Seal Ball mill liner Conveyor belt Rubber liner Rubber dam Oil Boom, Oil Fence Platform Gap Filter 38 DONG IL R&C 39
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