SECTION COMMON WORK RESULTS FOR HVAC

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1 SECTION COMMON WORK RESULTS FOR HVAC PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Ball Valve. 2. Hangers and Supports. 3. Identification Tags and Sleeves. 1.2 INCLUDED SECTIONS A. Section General Duty Valves for HVAC Piping. B. Section Hangers and Supports for HVAC Piping and Equipment. C. Section Identification for HVAC Piping and Equipment. 1.3 SUBMITTALS A. Product Data: Submit manufacturers catalog information with valve data and ratings for each service. B. Shop Drawings: 1. Manufacturer supplied drawings and cut sheets for all types of General Duty Valves used. 2. Detailed description and drawings of hangers and supports for HVAC Piping and Equipment. 3. Shop drawings and orientation of Identification for HVAC Piping and Equipment. C. Informational Submittals: 1. Manufacturer's Installation Instructions: Submit hanging and support methods, joining procedures. 2. Operation and Maintenance Data: Submit installation instructions, spare parts lists, exploded assembly views. D. Material Samples: U.S. D.O.E. Solar Decathlon Page - 1 COMMON WORK RESULTS FOR HVAC

2 PART 2 - PRODUCTS 2.1 BALL VALVES 1. Samples of the identification tags and sleeves for the HVAC Piping and Equipment. A. Manufacturers: 1. Crane Valve, North America. 2. Hammond Valve Model. 3. Milwaukee Valve Company. 4. NIBCO, Inc. 5. Stockham Valves & Fittings. 6. Other approved vendor. 7. Approved equal or better than above manufacturer s 2.2 HANGERS AND SUPPORTS A. Hanger Rods for Noncorrosive Environments: Cadmium-plated steel rods and nuts. B. Hanger Rods for Corrosive Environments: Electro galvanized, all-thread rods or galvanized rods with threads painted with zinc-chromate primer after installation. C. Strap and Rod Sizes: Comply with SMACNA's "HVAC Duct Construction Standards - Metal and Flexible," Table 5-1, "Rectangular Duct Hangers Minimum Size," and Table 5-2, "Minimum Hanger Sizes for Round Duct." D. Cables for Galvanized-Steel Ducts: Galvanized steel complying with ASTM A 603. E. Steel Cables for Stainless-Steel Ducts: Stainless steel complying with ASTM A 492. F. Steel Cable End Connections: Cadmium-plated steel assemblies with brackets, swivel, and bolts designed for duct hanger service; with an automatic-locking and clamping device. G. Duct Attachments: Sheet metal screws, blind rivets, or self-tapping metal screws; compatible with duct materials. H. Trapeze and Riser Supports: 1. Supports for Galvanized-Steel Ducts: Galvanized-steel shapes and plates. U.S. D.O.E. Solar Decathlon Page - 2 COMMON WORK RESULTS FOR HVAC

3 2.3 IDENTIFICATION TAGS AND SLEEVES A. NAMEPLATES 1. Manufacturers: a. Craftmark. b. Seton. c. Kolbi. d. Approved equal or better than above manufacturer s 2. Product Description: Laminated three-layer plastic with engraved black letters on light contrasting background color. 3. Metal Labels for Equipment: a. Minimum Label Size: Length and width vary for required label content, but not less than 2-1/2 by 3/4 inch. b. Adhesive: Contact-type permanent adhesive, compatible with label and with substrate. B. PIPE MARKERS 1. Plastic Pipe Markers: a. Manufacturers: i. Seton. ii. Brady. iii. Kolbi. iiii. Approved equal or better than above manufacturer s b. Factory fabricated, flexible, semi-rigid plastic, preformed to fit around pipe or pipe covering. Larger sizes may have maximum sheet size with spring fastener. 2. Plastic Tape Pipe Markers: a. Manufacturers: i. Seton. ii. Brady. iii. Kolbi. U.S. D.O.E. Solar Decathlon Page - 3 COMMON WORK RESULTS FOR HVAC

4 iiii. Approved equal or better than above manufacturer s b. Flexible, vinyl film tape with pressure sensitive adhesive backing and printed markings. C. LABELS 1. Manufacturers: a. Seton. b. Brady. c. Kolbi. d. Approved equal or better than above manufacturer s 2. Pipe Labels: a. General Requirements for Manufactured Pipe Labels: Preprinted, colorcoded, with lettering indicating service, and showing flow direction. b. Pipe Label Contents: Include identification of piping service using same designations or abbreviations as used on Drawings, pipe size, and an arrow indicating flow direction. i. Flow-Direction Arrows: Integral with piping system service lettering to accommodate both directions, or as separate unit on each pipe label to indicate flow direction. ii. Lettering Size: At least 1-1/2 inches high. c. Maximum Temperature: Able to withstand temperatures up to 180 deg F (83 deg C). 3. Duct Labels: a. Maximum Temperature: Able to withstand temperatures up to 160 deg F. b. Minimum Label Size: Length and width vary for required label content, but not less than 2-1/2 by 3/4 inch. c. Adhesive: Contact-type permanent adhesive, compatible with label and with substrate. U.S. D.O.E. Solar Decathlon Page - 4 COMMON WORK RESULTS FOR HVAC

5 PART 3 - EXECUTION 3.1 VALVE INSTALLATION d. Duct Label Contents: Include identification of duct service using same designations or abbreviations as used on Drawings, duct size, and an arrow indicating flow direction. i. Flow-Direction Arrows: Integral with duct system service lettering to accommodate both directions, or as separate unit on each duct label to indicate flow direction. ii. Lettering Size: At least 1-1/2 inches high. A. Install valves with stems upright or horizontal, not inverted. pipe. B. Install brass male adapters each side of valves in copper piped system. Solder adapters to C. Install 3/4 inch ball valves with cap for drains at main shut-off valves, low points of piping, bases of vertical risers, and at equipment. D. Install valves with clearance for installation of insulation and allowing access. E. Provide access where valves and fittings are not accessible. 3.2 VALVE APPLICATIONS A. Install shutoff and drain valves at locations indicated on drawings in accordance with this section. B. Install ball valves for shut-off and to isolate equipment, part of systems, or vertical risers. C. Install ball or globe valves for throttling, bypass, or manual flow control services. D. Install spring loaded check valves on discharge of water pumps unless otherwise specified in pump section. E. Install ball valves in heating water systems for shut-off service. F. Install ball valves in heating water systems for throttling service. 3.3 HANGER AND SUPPORT INSTALLATION U.S. D.O.E. Solar Decathlon Page - 5 COMMON WORK RESULTS FOR HVAC

6 A. Comply with SMACNA's "HVAC Duct Construction Standards - Metal and Flexible," Chapter 5, "Hangers and Supports." B. Building Attachments: Concrete inserts, powder-actuated fasteners, or structural-steel fasteners appropriate for construction materials to which hangers are being attached. C. Hanger Spacing: Comply with SMACNA's "HVAC Duct Construction Standards - Metal and Flexible," Table 5-1, "Rectangular Duct Hangers Minimum Size," and Table 5-2, "Minimum Hanger Sizes for Round Duct," for maximum hanger spacing; install hangers and supports within 24 inches of each elbow and within 48 inches of each branch intersection. D. Hangers Exposed to View: Threaded rod and angle or channel supports. E. Support vertical ducts with steel angles or channel secured to the sides of the duct with welds, bolts, sheet metal screws, or blind rivets; support at each floor and at a maximum intervals of 16 feet. F. Install upper attachments to structures. Select and size upper attachments with pull-out, tension, and shear capacities appropriate for supported loads and building materials where used. 3.3 IDENTIFICATION TAGS AND SLEEVES INSTALLATION A. Degrease and clean surfaces to receive adhesive for identification materials. B. Install plastic nameplates with corrosive-resistant mechanical fasteners, or adhesive. C. Install labels with sufficient adhesive; for permanent adhesion seal with clear lacquer. END OF SECTION U.S. D.O.E. Solar Decathlon Page - 6 COMMON WORK RESULTS FOR HVAC

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