PIP VEDV1003 Documentation Requirements for Vessels ASME Code Section VIII, Divisions 1 and 2

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1 COMPLETE REVISION March 2012 Process Industry Practices Vessels PIP VEDV1003 Documentation Requirements for Vessels ASME Code Section VIII, Divisions 1 and 2

2 PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES In an effort to minimize the cost of process industry facilities, this Practice has been prepared from the technical requirements in the existing standards of major industrial users, contractors, or standards organizations. By harmonizing these technical requirements into a single set of Practices, administrative, application, and engineering costs to both the purchaser and the manufacturer should be reduced. While this Practice is expected to incorporate the majority of requirements of most users, individual applications may involve requirements that will be appended to and take precedence over this Practice. Determinations concerning fitness for purpose and particular matters or application of the Practice to particular project or engineering situations should not be made solely on information contained in these materials. The use of trade names from time to time should not be viewed as an expression of preference but rather recognized as normal usage in the trade. Other brands having the same specifications are equally correct and may be substituted for those named. All Practices or guidelines are intended to be consistent with applicable laws and regulations including OSHA requirements. To the extent these Practices or guidelines should conflict with OSHA or other applicable laws or regulations, such laws or regulations must be followed. Consult an appropriate professional before applying or acting on any material contained in or suggested by the Practice. This Practice is subject to revision at any time. Process Industry Practices (PIP), Construction Industry Institute, The University of Texas at Austin, 3925 West Braker Lane (R4500), Austin, Texas PIP Member Companies and Subscribers may copy this Practice for their internal use. Changes or modifications of any kind are not permitted within any PIP Practice without the express written authorization of PIP. Authorized Users may attach addenda or overlays to clearly indicate modifications or exceptions to specific sections of PIP Practices. Authorized Users may provide their clients, suppliers and contractors with copies of the Practice solely for Authorized Users purposes. These purposes include but are not limited to the procurement process (e.g., as attachments to requests for quotation/ purchase orders or requests for proposals/contracts) and preparation and issue of design engineering deliverables for use on a specific project by Authorized User s client. PIP s copyright notices must be clearly indicated and unequivocally incorporated in documents where an Authorized User desires to provide any third party with copies of the Practice. PUBLISHING HISTORY August 1997 Issued November 1999 Complete Revision February 2007 Complete Revision March 2012 Complete Revision Not printed with State funds

3 COMPLETE REVISION March 2012 Process Industry Practices Vessels PIP VEDV1003 Documentation Requirements for Vessels ASME Code Section VIII, Divisions 1 and 2 Table of Contents 1. Introduction Purpose Scope References Process Industry Practices Industry Codes and Standards Definitions Requirements General Purchaser s Responsibilities Manufacturer s Responsibilities PIP VEDV1003-D Data Sheet Instructions PIP VEDV1003-F Welded Pressure Joint Requirements.. 11 Appendices Appendix A Manufacturer's Drawing Information Appendix B Design Calculations Information Appendix C Manufacturer s Data Package Documentation Data Forms VEDV1003-D Vessels Data Sheet VEDV1003-F Welded Pressure Joint Requirements VEDV1003-R Vessels Documentation Requirements Sheet VEDV1003-T Inspection and Testing Requirements Sheet Process Industry Practices Page 1 of 11

4 PIP VEDV1003 COMPLETE REVISION Documentation Requirements for Vessels March 2012 ASME Code Section VIII, Divisions 1 and 2 1. Introduction 1.1 Purpose This Practice provides data forms and the associated instructions for specifying requirements for pressure vessels constructed in accordance with ASME Boiler and Pressure Vessel Code, Section VIII, Division 1 or Division 2, henceforth referred to as the Code. Requirements that are specific to Code, Section VIII, Division 2 are shown in braces { }. 1.2 Scope 2. References This Practice contains three data forms for providing requirements for cylindrical pressure vessels having internal design pressures equal to or greater than 15 psig (103 kpa) and/or full vacuum external pressure at the top of the vessel in its normal operating position, and are welded, shop- and field-fabricated, and in accordance with the requirements of the Code, Section VIII, Division 1 {or Division 2}. This Practice is required to be used with PIP VECV1001 and PIP VESV1002 to specify requirements, not otherwise specified, that are required by the Manufacturer to design and fabricate a vessel. This Practice also provides instructions to the Purchaser and the Manufacturer for inserting data and information in the data forms. Applicable parts of the following Practices and industry codes and standards shall be considered an integral part of this Practice. The edition in effect on the date of contract award shall be used, except as otherwise noted. Short titles are used herein where appropriate. 2.1 Process Industry Practices (PIP) PIP VECV Design Criteria and Purchasing Requirements for Vessels, ASME Code, Section VIII, Divisions 1 and 2 PIP VEFV Vessel Standard Details PIP VESV Design and Fabrication Specification for Vessels ASME Code, Section VIII, Divisions 1 and Industry Codes and Standards 3. Definitions American Society of Mechanical Engineers (ASME) ASME Boiler and Pressure Vessel Code, Section VIII, Divisions 1 and 2 Code: The ASME Boiler and Pressure Vessel Code, Section VIII, Division 1 {or 2} and referenced sections (e.g., Section II and Section IX) and any Code Cases permitted by the User. References to Division 2 are identified in braces { }. Process Industry Practices Page 2 of 11

5 PIP VEDV1003 COMPLETE REVISION Documentation Requirements for Vessels March 2012 ASME Code Section VIII, Divisions 1 and 2 Manufacturer: The party entering into a contract with the Purchaser to design and construct a vessel in accordance with the requirements in this Practice, PIP VESV1002, and the contract documents. In accordance with the Code definition, the Manufacturer is the party that possesses a valid Certificate of Authorization to manufacturer pressure vessels with the ASME Mark. National Board: The National Board of Boiler and Pressure Vessel Inspectors, an organization comprised of chief inspectors of various governmental jurisdictions in the United States and Canada. Owner: The party who owns the facility wherein the vessel will be used. The owner is typically also the User. Purchaser: The party who establishes the vessel construction criteria (e.g., selection of the geometry, loads, etc.) consistent with User criteria, defines and specifies the mechanical design requirements, and awards the contract to the Manufacturer for the fabrication of the vessel. The Purchaser may also be the Owner, User, or the Owner s or User s Designated Agent (e.g., engineering contractor). User: The party who establishes construction criteria in accordance with the Code philosophy and service hazards. The User is the operator of the facility wherein the vessel will be installed. 4. Requirements 4.1 General The forms contained in this Practice shall be completed by the Purchaser to specify requirements for use by the Manufacturer in the design and construction of a vessel. Part B of the PIP VEDV1003-D Data Sheet is to be completed by the Manufacturer The data forms listed below are appended to this Practice: a. PIP VEDV1003-D Data Sheet for specifying mechanical design requirements for the vessel. b. PIP VEDV1003-T Inspection and Testing Requirements Sheet for specifying the inspection and testing of the vessel to be performed in the Manufacturer s shop. c. PIP VEDV1003-R Documentation Requirements Sheet for specifying the requirements for documentation of the vessel design and construction that shall be provided by the Manufacturer. d. PIP VEDV1003-F Welded Joint Requirements Form for specifying the weld examination requirements Completed data forms shall be included in the contract documents for the construction of the vessel Documents transmitted between the Purchaser and Manufacturer shall either be in English or shall provide the English translation. Process Industry Practices Page 3 of 11

6 PIP VEDV1003 COMPLETE REVISION Documentation Requirements for Vessels March 2012 ASME Code Section VIII, Divisions 1 and Purchaser s Responsibilities Data Forms The following information shall be furnished by the Purchaser with the contract documents: a. The completed PIP VEDV1003-D Data Sheet and any supplemental specifications required. Part B of the Data Sheet is to be completed by the Manufacturer. Comment: The PIP VEDV1003-D Data Sheet provides preprinted line items to be completed and includes space for drafting and dimensioning of appropriate views. A sketch or drawing, called a Vessel Drawing within this Practice, may be used to supplement and/or complete the Data Sheet. b. The completed PIP VEDV1003-T Inspection and Testing Requirements Sheet c. The completed PIP VEDV1003-R Documentation Requirements Sheet The Purchaser s preparer of the data forms shall have pressure vessel design experience, and shall ensure the information provided is accurate, appropriate for the scope of work, and complete All text placed on the data forms shall be of readable size and quality and reproducible in reduced size Each numbered line of the PIP VEDV1003-D Data Sheet shall be properly filled in or marked NA (i.e., not applicable) Lines may be left blank if the information is not known at the time; however, lines not completed indicate that the PIP VEDV1003-D Data Sheet is not complete. Uncompleted lines in the Data Sheet shall be completed by the Purchaser or Manufacturer, as appropriate, at the time the information is determined Additional information may be added in the Notes area of the PIP VEDV1003-D Data Sheet Vessel Drawings General 1. Drawings shall be prepared using CAD and shall be incorporated, if possible, into the PIP VEDV1003-D Data Sheet through electronic media. 2. If the drawings are extensive and cannot be clearly shown within the PIP VEDV1003-D Data Sheet, separate additional sheets shall be prepared. These separate sheets shall include an appropriate border and title block. Separate drawing sheets shall have suitable identification so that they can be clearly associated with each other and the Data Sheet. Process Industry Practices Page 4 of 11

7 PIP VEDV1003 COMPLETE REVISION Documentation Requirements for Vessels March 2012 ASME Code Section VIII, Divisions 1 and 2 3. Redundancy of dimensions, notes, and references on the drawings should be avoided Drawing Views 1. Typically, drawing views shall be orthographic and shall include the following: a. For vertical vessels, plan and elevation views b. For horizontal vessels, either of the following: 1) Elevation and end views 2) Elevation and plan views 2. If required for clarity, other types of views may be added Drafting Practices 1. Typically, drawings shall be drawn to scale. However if the drawings are not drawn to scale, the approximate proportion shall be maintained. 2. Bottom views shall be clearly identified, and only used to describe complex geometry. 3. North arrows shall point upward on drawings. 4. Zero degrees orientation shall be plant or unit north, whichever applies. 5. Component thicknesses, head/shell notations, etc., may be shown. 6. Reference lines for tail dimensions shall be established on the drawings. Head tangent lines or face-of-flanges (if vessel has a flanged end) shall be used for reference lines. 7. Vessel supports shall be shown. 8. Location of legs, lugs, clips, etc. shall be shown. 9. Internal attachments details shall be provided and the attachment locations shall be shown on the drawings. These details should only describe the attachment. Applicable details from PIP VEFV1100 shall be referenced. 10. External attachments (e.g., name plate bracket, platform and ladder brackets/lugs, pipe supports, guides, davits, supports, anchor chairs, and lifting attachments) shall be listed and described on the drawings as appropriate. Applicable details from PIP VEFV1100 shall be referenced. 11. Support saddles shall be described by providing the following information on the drawings: a. Dimensions from head tangents to center lines of the saddles b. Length from the vessel centerline to the bottom of the saddle base plate Process Industry Practices Page 5 of 11

8 PIP VEDV1003 COMPLETE REVISION Documentation Requirements for Vessels March 2012 ASME Code Section VIII, Divisions 1 and 2 c. Length from grade to vessel centerline, if available d. Which saddle has slotted mounting holes and if a slide plate is required 12. Vessel skirts shall be described by providing the following information on the drawings: a. Skirt height dimension from the bottom of the base plate to the head tangent b. Type and quantity of anchor chairs c. Bolt circle dimensions and location of anchor bolt holes or chairs Comment: Anchor bolt and chair locations should straddle normal vessel centerlines. 13. Locations and orientations of hinges and davits shall be shown Purchaser shall forward equipment supplier information, if applicable, to the Manufacturer (e.g., nozzle loading for agitator) The Purchaser shall review all documents submitted by the Manufacturer, and provide comments and/or approval as appropriate. 4.3 Manufacturer s Responsibilities A base design proposal shall be provided in full compliance with the contract documents Alternative design proposals may be submitted. Alternative proposals shall be in accordance with the following: a. Alternative design shall provide improved economy and/or schedule without reducing the capability or shortening the anticipated life of the vessel. b. Alternative design proposal shall be accompanied by the base design proposal and be clearly noted as an alternative. c. Alternative designs shall be fully and clearly described and substantiated by sketches or drawings. d. Specific exceptions to the Purchaser s requirements shall be identified for each alternative design. e. Any alternative design shall not be implemented without a written approval by the Purchaser Any auxiliary components required shall be identified in the design proposal and included in the quotation All fabrication drawings, design calculations, fabrication data package information, and other documentation shall be provided in accordance with Purchaser s PIP VEDV1003-R Documentation Requirements Sheet Part B of the PIP VEDV1003-D Data Sheet shall be completed. Process Industry Practices Page 6 of 11

9 PIP VEDV1003 COMPLETE REVISION Documentation Requirements for Vessels March 2012 ASME Code Section VIII, Divisions 1 and Manufacturer shall provide certified assembly and working drawings for all vessels. Drawings shall be complete and shall include, but not necessarily be limited to, the information listed in Appendix A Design calculations shall include the information listed in Appendix B and shall be provided in accordance with quantities and dates shown on Purchaser s PIP VEDV1003-R The Manufacturer s Data Package shall include the documents listed in Appendix C and shall be provided in accordance with quantities and dates shown on Purchaser s PIP VEDV1003-R. 4.4 PIP VEDV1003-D Data Sheet Instructions The line-by-line data entry instructions below are numbered in accordance with the PIP VEDV1003-D Data Sheet line numbering system. A substitute form may be used by the Purchaser if the required information is provided. The electronic entry data sheet format provides drop-down lists that show the permitted options, values, or units that can be inserted for an entry. Comment: If using a paper copy of the Data Sheet, manually erase the pre-selected entries as required. Part A Engineering Requirements (Information Furnished by Purchaser) 1. Design Pressure Internal: The controlling internal pressure value(s) at the top of the vessel (and jacket and coil if applicable) based on the process design. Also, specify applicable units. See PIP VESV1002, Section and Design Pressure External: The controlling external pressure value(s) at the top of the vessel (and jacket and coil if applicable) based on the process design. Also, specify applicable units. See PIP VESV1002, Section Minimum Design Metal Temperature: Defined by the Code. Also, specify applicable units. See PIP VESV1002, Section Low Temperature Due to: Check the basis for the MDMT. 4. Design Specific Gravity of Liquid: The process fluid specific gravity, which is dimensionless. 5. MAWP Basis: Check if determined by calculation based on thicknesses provided or if based on the design pressure. See PIP VESV1001, Section and Construction Code: The applicable Code edition and addenda in effect. Code Special Marking: Defined by the Code for any special marking on the vessel name plate, (e.g., lethal or direct-fired). Lethal Service: Enter Yes or No. See the Code definition. Code Cases: List all Code Cases that may be used for the vessel. Special Service Requirements: List any that apply. Nat l. Bd. Registration: Specify if National Board Registration is required. Registration is required for all vessels having a U or U2 stamp. Process Industry Practices Page 7 of 11

10 PIP VEDV1003 COMPLETE REVISION Documentation Requirements for Vessels March 2012 ASME Code Section VIII, Divisions 1 and 2 7. Vessel Position: Specify the position (i.e., horizontal or vertical) to be used in service. Maximum Liquid Level: Specify the maximum level for the process fluid expected in the life of the vessel. Also, specify applicable units. 8. Vessel Size: Specify vessel capacity, diameter, and tangent length. Also, specify applicable units. 9. Corrosion Allowance: Specify allowance for each item shown as applicable. Also, specify applicable units. Allowances shall be for the internal surfaces only. For internal components, allowances shall be the total for the exposed surfaces combined, unless specified otherwise. For Non-Corrosive Service: Enter Yes or No. See Code for information. If Yes is selected, internal corrosion allowance should not be specified for the vessel. Seal Weld Internal Parts: Enter Yes or No. If No is selected, the effects of possible corrosion under the part should by considered. 10. Fatigue Data: Check the box if high cycle service is applicable. Specify the expected number of cycles per component, and the design life.enter Yes or No regarding the requirement for the Manufacturer to perform a fatigue analysis. A supplemental specification may be used if required for providing the fatigue data. 11. Welded Pressure Joint Requirements: This is used to specify the NDE requirements for each component using PIP VEDV1003-F. See Section for requirements pertaining to the use of the Form. 12. PWHT: Specify the applicable basis for the PWHT, if any, and identify any supplemental specification required for other PWHT restrictions. 13. Wind Design: Specify if ASCE-7 or another standard is to be used for wind design. If ASCE-7 is used, the design parameters listed and the wind force profiles based on height of vessel shall be specified in accordance with the parameters provided in ASCE-7. Also, specify applicable units. The elevation above grade applies to the bottom of the vessel. 14. Seismic Design: Specify if ASCE-7 or another standard is to be used for seismic design. If ASCE-7 is used, the design parameters listed shall be in accordance with ASCE-7: a. Site class (i.e., A, B, C, D, E, or F) b. Spectral response acceleration parameters (i.e., S s and S 1 ) (or zip code, or latitude and longitude) c. Seismic importance factor (i.e., 1.0, 1.25, or 1.5) or seismic use group (i.e., I, II or III) d. Component response modification factor (i.e., R p or R) e. If the support structure is not provided by Manufacturer, location of vessel support level in building or structure and total height of building above grade. 15. Lift Condition: Describe the lifting method for the vessel in sufficient detail to permit the Manufacturer to design the lifting attachments. See PIP VESV1002, Process Industry Practices Page 8 of 11

11 PIP VEDV1003 COMPLETE REVISION Documentation Requirements for Vessels March 2012 ASME Code Section VIII, Divisions 1 and 2 Section Also specify if the insulation, platforms, internals, etc. will be installed before the lift. 16. Other Loadings: Describe other applicable loadings on the vessel not specified elsewhere. A supplemental specification may be furnished. 17. Minimum Shell Thickness: Specify the minimum thicknesses, if any. Also, specify applicable units. 18. Head Thickness: Specify the minimum thicknesses, if any. Also, specify applicable units. 19. Type of Heads: Select the required top/ends and bottom head types from the list (i.e, 2:1 Ellipsoidal, ASME F&D, Flat and Flanged Only, Hemispherical, Conical, Toriconical, Flat, Flat Bolted, Other). 20. Type of Body Flange: If applicable, select the required type from the list (i.e., Slip On, Lap Joint, Plate, Weld Neck, Special). Select the required flange facing (i.e., Raised Faced, Fully Confined, Semi-Confined, Tongue & Groove, Male & Female, Groove & Flat Face, Nubbin & Flat Face, Flat Face, Special). Nozzle flangesshall be specified in Part E of the Data Sheet. 21. Flange Face Finish: Flange facing shall be in accordance with PIP VESV1002, Section If the flange facings for standard flanges are not acceptable, specify the required facings. Also, specify applicable units. 22. Vortex Breaker: Check the box if a vortex breaker is required. Select applicable projection option (i.e., Flush or Inside Projection) and the type of breaker (i.e., 3-Blade, 4-Blade, Circular Plate on Legs). See drawing PIP VESV1124 for details. 23. Weld Hardness Control: Enter Yes or No. If required, specify the required hardness value. Also, specify applicable system of measurement. 24. Shop/Painting: Check box if shop prime is required. Enter Yes or No regarding the requirement for shop painting. If prime and/or painting is required, specify the paint requirements, and furnish a supplementary paint specification covering the type of paint prime and top coats, the components to be painted, the minimum film thickness, and colors. Also, specify if the vessel is to be lined, identify the lining installer, and furnish the lining specification. 25. Insulation: Select who (i.e., None, Others, Vendor) is to provide the insulation, if any. Specify the thickness, type, and density of insulation. Furnish a specification that fully describes the insulation and its support system. Also, specify applicable units. 26. Fireproofing: Check box if fireproofing is required. Specify the thickness, density, and portion of the skirt support (i.e., Flush, Inside Projection, Inside, Other) to be provided with anchors installed. Fireproofing shall be installed by the Purchaser. 27. Vessel Supports: Specify the number and type (i.e., Lugs, Ring with Lugs, Legs, Skirt, Saddles) of supporting elements required. Check the boxes for Lifting Lugs and Trailing Lugs, if required. Check the applicable PIP Standard Detail in Part C of the Data Sheet. Process Industry Practices Page 9 of 11

12 PIP VEDV1003 COMPLETE REVISION Documentation Requirements for Vessels March 2012 ASME Code Section VIII, Divisions 1 and Foundation: Select the type of foundation (i.e., Steel Structure, Concrete Structure, Other) to be furnished by the Purchaser under the vessel. This item does not include the vessel supports (e.g., skirt, legs, or lugs) provided by the Manufacturer. 29. Special Cleaning Requirements: Specify the applicable items from of PIP VESV1002. Part B Supplementary Data (Information Provided by Manufacturer) All items shall be completed by the Manufacturer and submitted to Purchaser with the vessel documentation. Part C Summary of References (Information Furnished by Purchaser) All PIP Practices and drawings that apply to the vessel shall be specified by Purchaser. Four of the PIP drawings listed also require the selection of a detail type. Part D Materials (Information Furnished by Purchaser) Purchaser shall specify all materials in accordance with Code. All applicable material designations shall be listed for each vessel component using the corresponding ASME specification and UNS number. Part E Nozzle Schedule (Information Furnished by Purchaser) Purchaser shall complete the Nozzle Schedule. Furnish the following information in the columns listed. a. Mark: Enter the identification of the opening. Use N for nozzle, C for coupling, M for manway, and SO for skirt opening. The format is N-1, N-2, etc. Comment: Multiple openings with identical descriptions (e.g., level gauges) may have the same identification by adding a letter suffix. The format is N-1 with the quantity given in the No. Req d. column, and shown on the drawing as N-1A, N-1B, etc. b. No. Req d: Enter the quantity of openings that have a common Mark identification. c. Size: Enter the nominal pipe size (NPS) of the opening. d. Class: Enter the ASME/ANSI flange class. For ASME B16.47, specify Series A or B. e. Type: Enter the applicable facing and type of flange (e.g. raised face-long weld neck = RFLWN). Other types include butt-weld, slip-on, lap-joint, special, etc. f. Description: Enter identification of service for the opening. Specify blind flanges and covers to be provided with the vessel. Part F Sketch (Information Furnished by Purchaser) Purchaser shall furnish a graphical representation of the outline of the vessel and any associated details with dimensions of specific vessel components not given in the reference documents. Purchaser shall furnish location and orientation for vessel nozzles unless specified on other contract documents. Two sheets are provided for this. Add additional sheets as required. The Purchaser may replace these sheets with suitable CAD drawing sheets. Process Industry Practices Page 10 of 11

13 PIP VEDV1003 COMPLETE REVISION Documentation Requirements for Vessels March 2012 ASME Code Section VIII, Divisions 1 and PIP VEDV1003-F Welded Pressure Joint Requirements Consistent with the service-specific needs of each vessel, Purchaser shall consider the following items related to welded pressure joints: a. Type of joints to be furnished in the pressure-boundary components b. Joint efficiencies required c. Type and degree of nondestructive examination (NDE) to be applied to the joints Purchaser s responsibilities under the Code are outlined in the Code Foreword. See also Code Paragraph U-2(a) { } As a minimum, specific Code requirements shall be met. In order to assist the Purchaser with communicating the applicable Code requirements to the Manufacturer in a clear and orderly manner, the Code provides the Welded Joint Category system in Code Paragraph UW-3 {4.2.5} PIP VEDV1003-F Welded Pressure Joint Requirements form is appended to this Practice for documenting and transmitting the needed information for each welded joint category (location). Purchaser shall prepare a PIP VEDV1003-F form to specify the welded pressure joint type, joint efficiencies, and associated nondestructive examination requirements PIP VEDV1003-F Page 2 provides Nondestructive Examination Notes to be selected by the Purchaser to specify the applicable NDE requirements under the NDE column on Page 1. Notes A through C are standard examination notes that may be selected by the Purchaser. The other note options or Purchaser-defined options may be added as appropriate An example of a completed PIP VEDV1003-F form is provided with the appended form. The example completed form incorporates the requirements described in PIP VESV1002 Sections , , , and The example illustrates the use of the PIP VEDV1003-F form for communicating welded pressure joint requirements to the Manufacturer. Process Industry Practices Page 11 of 11

14 Appendix A Manufacturer s Drawing Information

15 PIP VEDV1003 COMPLETE REVISION Documentation Requirements for Vessels March 2012 ASME Code Section VIII, Divisions 1 and 2 Appendix A Manufacturer s Drawing Information A-1. Certified assembly and working drawings shall be provided for all vessels. A-2. Drawings shall be complete and shall include, but not necessarily be limited to, the following information: a. Maximum allowable working pressure and coincident maximum design temperature (internal and external if applicable) b. Minimum design metal temperature and coincident maximum allowable working pressure c. Design specific gravity, maximum liquid level, and other operating loads d. References to Code Division 1 {or 2}, Edition, and Addenda. Code Cases used and special service restrictions shall also be referenced. e. Special service notes (e.g., for cyclic service followed by a description of the cyclic loadings and number of cycles used in the design) f. Applicable Code paragraphs for impact test exemption [e.g., UG-20(f), UCS-66(a), UCS- 66(b), UCS-66(c){ }] or for impact test requirements (e.g., UHA-51{ } or UHT-6 { }) g. National Board registration number for U- or U2-symbol stamped vessels h. ASME material specifications for all pressure-resisting components and all attachments to pressure-resisting components i. Wind/seismic design criteria j. Corrosion allowance. If a corrosion allowance is specified and the service is specified on Purchasers PIP VESV1003-D Data Sheet Item 9 as non-corrosive, the notation for noncorrosive service shall be added to the drawing notes. k. Weld details. All welds shall be either detailed or identified by standard welding symbols of the American Welding Society ANSI/AWS A2.4 l. Nondestructive examination requirements of welded pressure joints m. Joint efficiency for each butt-welded joint (or seamless equivalent) in the vessel, including nozzles and communicating chambers. Comment: A joint efficiency map may be useful. n. Nondestructive examination of non-pressure-resisting welds o. Postweld heat treatment requirements p. As applicable, hydrostatic or pneumatic test pressures a) Shop test in horizontal position (referenced to top of vessel) b) Shop test in vertical position (referenced to top of vessel). Comment: Horizontal vessels are not tested in the vertical position. c) Future test in operating position (referenced to top of vessel). For vessels having a corrosion allowance, test pressure shall be shown for the corroded condition. q. Minimum permissible metal temperature during hydrostatic testing r. Sensitive leak tests, if any Process Industry Practices Page A-2

16 PIP VEDV1003 COMPLETE REVISION Documentation Requirements for Vessels March 2012 ASME Code Section VIII, Divisions 1 and 2 s. Nominal thickness of all components. For formed heads, minimum thickness required after forming including corrosion allowance. t. All pertinent dimensions, including location of weld seams, location and projection of nozzles, location of vessel and insulation supports, and any other information necessary for a complete description of the vessel u. Manufacturer s drawings shall have the same designation for nozzles, manways, skirt openings, and column trays as shown on Purchaser s drawings v. Complete description of both standard and custom design vessel flanges, pressure bolting, and gaskets w. Fabrication, inspection, testing, and painting requirements x. Vessel support details y. Surface preparation and painting or other protective coating specifications z. Estimated weights of vessel (i.e., empty, operating, full of water, and shipping) aa. Capacity of vessel or each compartment bb. Facsimiles of Manufacturer s nameplate as stamped by Manufacturer cc. Purchaser s vessel identification number dd. Reference to specifications. 1) Applicable codes, standards, and specifications, including date of issue, shall be shown. 2) Applicable PIP Practices and Manufacturer standards shall be shown. 3) If reference is made to Manufacturer s standards, copies of the standards shall be included with the submitted working drawings. A-3. As applicable, the following notes shall be shown on the drawings: 1. For all vessels: Substances containing chlorine or those that will decompose to hydrogen chloride (e.g., coatings to prevent adhesion of weld spatter) shall not be applied to any part of the vessel. 2. For stainless steel or nickel-alloy vessels: Zinc-coated (galvanized or painted) components shall not be in contact (i.e., welded, bolted, or loose) with any alloy parts of the vessel. 3. For Hastelloy, Monel, nickel, or nickel-alloy vessels: Substances containing sulfur (e.g., lubricants to aid machining) shall not be applied to alloy parts of the vessel. 4. For clad-steel vessels, drawing notes shall specify whether the thickness of cladding metal has been included in the design calculations for strength. 5. For horizontal equipment, the balance point location shall be noted and dimensioned from a permanent reference point (e.g., main body flange etc.). 6. All PWHT vessels shall have the following notice painted on two sides of the shell and insulation covering, if present, in three inch high letters visible in the shipping position from grade: POSTWELD HEAT TREATED - DO NOT BURN OR WELD Process Industry Practices Page A-3

17 PIP VEDV1003 COMPLETE REVISION Documentation Requirements for Vessels March 2012 ASME Code Section VIII, Divisions 1 and 2 7. All vessels with non-metallic linings shall have the following notice painted on two sides of the shell and insulation covering, if present, in three inch high letters visible in the shipping position from grade: LINED VESSEL - DO NOT BURN OR WELD Process Industry Practices Page A-4

18 Appendix B Design Calculations Information

19 PIP VEDV1003 COMPLETE REVISION Documentation Requirements for Vessels March 2012 ASME Code Section VIII, Divisions 1 and 2 Appendix B Design Calculations Information B-1. Design calculations shall include relevant formulas and source paragraphs from the Code, values used in the formulas, calculated results, and comparisons with acceptable values. B-2. If calculations are based on formulas other than those in the Code, the source of the formulas shall be referenced. B-3. If a computer program is used to perform calculations, a program description shall be provided that includes the program name and version. If the program is not commercially available to industry, program documentation shall be maintained and shall be provided upon request. See Forward of the Code for Cautionary Note regarding responsibility for the use of computer programs. B-4. Design calculations associated with all components shall be provided, including but not limited to the following: a. Code calculations b. If applicable, wind and seismic calculations c. Support calculations including calculations for postweld heat treatment, testing, and shipping d. Calculations for shipping, lifting and erection of the vessel e. If specified, nozzle loads analysis for local and gross effect, f. Design of internal and external attachments g. Fatigue analyses as applicable for fatigue services B-5. {For Code Division 2 vessels, the Manufacturer s Design Report shall be in accordance with Code Division 2, paragraph } Process Industry Practices Page B-2

20 Appendix C Manufacturer s Data Package Documentation

21 PIP VEDV1003 COMPLETE REVISION Documentation Requirements for Vessels March 2012 ASME Code Section VIII, Divisions 1 and 2 Appendix C Manufacturer s Data Package Documentation The Manufacturer s Data Package shall include the following: a. Final certified fabrication drawings prepared in accordance with this Practice and Appendix A b. Design calculations prepared in accordance with this Practice and Appendix B c. Manufacturer s Data Report (U Forms){A Forms} d. Certified material (i.e., mill) test reports and/or certificates of compliance (with index if appropriate) e. Statement that dual marked materials are used, if applicable, and the designation of the parts of the vessel constructed with dual marked material. f. Impact test values including production weld test results g. Heat treatment charts (i.e., time/temperature record) h. Pressure test charts (i.e., time/pressure/water temperature record) if a recording device is used i. Statement of test water quality (e.g., potability, chloride content for austenitic stainless steel vessels) j. Nondestructive examination records and reports (e.g., PT, MT, RT, BHN, PMI chemistry) k. Nameplate facsimile l. If specified in the contract documents, welding procedures, qualifications, and maps m. Description of non-conformities accepted by the Purchaser, if any n. Required bolted joint assembly procedures including bolt preload for custom flanges o. Any other documentation required by Purchaser, including that listed on Purchaser s PIP VEDV1003-T Inspection and Testing Requirements Sheet and PIP VEDV1003-R Documentation Requirements Sheet p. Operating instructions, performance data, and parts list, if applicable Process Industry Practices Page C-2

22 ASSOC. PIP VESV1002 VESSELS DATA SHEET VEDV1003-D PAGE 1 OF 7 MARCH 2012 ISSUED FOR: PROPOSAL PURCHASE AS BUILT FACILITY NAME/LOCATION: ITEM NAME: PURCHASER/LOCATION: ITEM TAG NO.: JOB NO.: SERVICE: PURCHASER ORDER NO.: UNIT: MANUF./LOCATION: P&ID NO.: MANUF. ORDER/SERIAL NOS.: / DATA PROVIDED BY: PURCHASER MANUFACTURER u MANUFACTURER IF NOT BY PURCHASER A. ENGINEERING REQUIREMENTS 1. DESIGN PRESSURE-INTERNAL: VESSEL: F JACKET: F COIL: F 2. DESIGN PRESSURE-EXTERNAL: VESSEL: F JACKET: F COIL: F 3. MIN. DESIGN METAL TEMPERATURE: VESSEL: PSIG JACKET: PSIG COIL: PSIG LOW TEMPERATURE DUE TO: LOW AMBIENT PROCESS EXCURSION NORMAL PROCESS CONDITIONS 4. DESIGN SPECIFIC GRAVITY OF FLUID: VESSEL: JACKET: COIL: 5. MAWP BASIS: CALCULATED SAME AS DESIGN 6. CONSTRUCTION CODE: ASME SECTION VIII, DIVISION: 1 EDITION: ADDENDA: INCLUDING STAMPING CODE SPECIAL MARKING: SPECIAL SERVICE REQUIREMENTS: LETHAL SERVICE: CODE CASE(S): NATIONAL BOARD REGISTRATION: JURISDICTION REQUIREMENTS: REQUIRED NOTE: NATIONAL BOARD REGISTRATION REQUIRED FOR U OR U2 STAMPS 7. VESSEL POSITION: MAXIMUM LIQUID LEVEL IN THE VESSEL IN THE INSTALLED POSITION: FT 8. VESSEL SIZE: CAPACITY: GALLONS INSIDE DIAMETER: FT TANGENT LENGTH: FT 9. CORROSION ALLOWANCE: IN VESSEL INTERNAL: EXTERNAL: NOZZLES: INTERNALS: JACKET INTERNAL: EXTERNAL: COIL: SUPPORTS: EXTERNAL ATTACHMENTS: FOR NON-CORROSIVE SERVICE: SEAL WELD INTERNAL PARTS TO PRESSURE BOUNDARY: ANCHOR-BOLTS: ANCHOR-BOLT COATING: IF YES, SPECIFY: 10. HIGH CYCLIC SERVICE PER CODE CYCLES PER LIFE OF UNIT: VESSEL: JACKET: COIL: DESIGN LIFE: YEARS FATIGUE ANALYSIS/EVALUATION BY MANUFACTURER: 11. WELDED PRESSURE JOINT NDE REQUIREMENTS: VESSEL: SEE VEDV1003-F JACKET: SEE VEDV1003-F COIL: SEE VEDV1003-F 12. POSTWELD HEAT TREATMENT: SPECIFICATION: 13. WIND DESIGN: ASCE 7 CLASSIFICATION CATEGORY: BASIC WIND SPEED: MPH EXPOSURE CATEGORY: TOPOGRAPHIC FACTOR: ELEVATION ABOVE GRADE: FT 14. SEISMIC DESIGN: ASCE 7 SITE CLASS: S 1 : S S : IMP FACTOR: 15. LIFT CONDITION: 16. OTHER LOADINGS: 17. MIN. SHELL THICKNESS: IN VESSEL: JACKET: COIL: 18. HEAD THICKNESS (MINIMUM AFTER FORMING): IN VESSEL: JACKET: 19. TYPE OF HEADS: TOP/ENDS: BOTTOM: 20. TYPE OF BODY FLANGE: SHELL: BODY FLANGE FACING: 21. FLANGE FACE FINISH (RA): PROCESS SIDE: MICRO-INCHES SERVICE SIDE: MICRO-INCHES NO. DATE REVISION DESCRIPTION BY APVD.

23 ASSOC. PIP VESV1002 VESSELS DATA SHEET VEDV1003-D PAGE 2 OF 7 MARCH 2012 ITEM TAG NO.: JOB NO.: REVISION DATE: ENGINEERING REQUIRMENTS (CONT'D) 22. VORTEX BREAKER: VORTEX BREAKER NOZZLE PROJECTION: TYPE: 23. WELD HARDNESS CONTROL: MAXIMUM HARDNESS VALUE: BRINELL 24. SHOP PRIME: SPECIFICATION: SHOP PAINTING: SPECIFICATION: 25. INSULATION BY: THICK.: IN TYPE: DENSITY: LB/CU FT SPEC.: 26. FIREPROOFING: THICKNESS: IN TYPE: DENSITY: OF SKIRT ANCHORS REQUIRED 27. NO. OF SUPPORTS: TYPE OF SUPPORTS: LIFTING LUGS TAILING LUGS 28. PURCHASER'S FOUNDATION: 29. SPECIAL CLEANING REQUIREMENTS: 30. TEST REQUIREMENTS: MEDIA: TEST LOCATION: SPECIFICATION: B. SUPPLEMENTARY DATA 1. CALCULATED MAP (NEW & COLD): VESSEL: PSIG LIMITED BY: JACKET: PSIG LIMITED BY: 2. SHOP: TEST PRESS. (NEW & COLD): VESSEL: PSIG JACKET: PSIG COIL: PSIG 3. TESTED IN: POSITION MAXIMUM PERMITTED VESSEL FUTURE FIELD HYDROTEST PRESSURE: PSIG 4. MAWP: VESSEL: F LIMITED BY: JACKET: F LIMITED BY: COIL: F LIMITED BY: 5. MDMT: VESSEL: PSIG LIMITED BY: JACKET: PSIG LIMITED BY: COIL: PSIG LIMITED BY: 6. AS BUILT THICKNESS: IN SHELL: HEADS: JACKET: COIL: 7. ESTIMATED WEIGHT: SHIPPING: LBS EMPTY: LBS OPERATING (W/ OPERATING FLUID): LBS FULL OF WATER: LBS AIR/WATER OTHER MIX SHOP&FIELD

24 ASSOC. PIP VESV1002 VESSELS DATA SHEET VEDV1003-D PAGE 3 OF 7 MARCH 2012 ITEM TAG NO.: JOB NO.: REVISION DATE: C. SUMMARY OF REFERENCES: PIP CHECK PIP CHECK PRACTICE IF TITLE PRACTICE IF TITLE NO. APPLICABLE NO. [CON'D] APPLICABLE VECV1001 VESSEL/S&T EXCHANGER DESIGN VEFV1116 CRITERIA VESSEL: MANWAY HINGES VESV1002 VESSEL/S&T EXCHANGER FABRICATION SPECIFICATION VEFV1117 VESSEL: MANWAY VERTICAL DAVIT VEFV1101 VESSEL: NAMEPLATE BRACKET VEFV1118 VESSEL: MANWAY HORIZONTAL DAVIT VEFV1102 VESSEL: TOLERANCES VEFV1119 VESSEL: COLUMN DAVIT VEFV1103 VESSEL: GROUNDING LUG TYPE VEFV1120 VESSEL: PIPE SUPPORTS VEFV1104 VEFV1105 VESSEL: HORIZONTAL, THIN WALL SADDLE SUPPORTS VESSEL: HORIZONTAL, SADDLES SUPPORTED ON CONCRETE TYPE VEFV1121 TYPE VEFV1122 VESSEL: PIPE GUIDES VESSEL: HORIZONTAL INSULATION SUPPORTS VEFV1106 VESSEL: HORIZONTAL, SADDLES SUPPORTED ON STEEL VEFV1123 VESSEL: VERTICAL, INSULATION AND FIREPROOFING SUPPORTS VEFV1107 VESSEL: VERTICAL, TYPE A BASE PLATE W/ GUSSETS VEFV1124 VESSEL: VORTEX BREAKERS VEFV1108 VESSEL: VERTICAL, TYPE B BASE PLATE W/ CAP PLATE AND GUSSETS VEFV1125 VESSEL: INTERNAL LADDERS VEFV1109 VEFV1110 VESSEL: VERTICAL, TYPE C BASE PLATE W/ CAP PLATE AND OFFSET GUSSETS VESSEL: VERTICAL, TYPE D BASE PLATE W/ TOP RING AND GUSSETS VEFV1128 TYPE VEFV1129 VESSEL: SKIRT ATTACHMENT DETAILS VESSEL: STUDDED JOINT VEFV1111 VESSEL: VERTICAL, BEAM TYPE LEG SUPPORTS STF05501 FIXED LADDERS AND CAGES FABRICATION DETAILS VEFV1112 VESSEL: ANGLE W/O PAD TYPE LEG SUPPORTS STF05520 DETAILS FOR PIPE RAILING FOR WALKING AND WORKING SURFACES VEFV1113 VESSEL: VERTICAL, ANGLE W/ PAD TYPE LEG SUPPORTS STF05521 DETAILS FOR ANGLE RAILINGS FOR WALKING AND WORKING SURFACES VEFV1114 VESSEL: VERTICAL, TYPE A SUPPORT LUG BASE PLATE W/ CAP AND GUSSETS STF05535 VESSEL CIRCULAR PLATFORM DETAILS VEFV1115 VESSEL: VERTICAL, TYPE B SUPPORT LUG BASE PLATE W/ CAP OR TOP RING AND GUSSETS

25 ASSOC. PIP VESV1002 VESSELS DATA SHEET VEDV1003-D PAGE 4 OF 7 MARCH 2012 ITEM TAG NO.: JOB NO.: REVISION DATE: D. MATERIALS 1. SHELL: 2. JACKET: 3. HEADS: 4. REINFORCING PADS: 5. NOZZLE NECKS: JACKET: SHELL: 6. NOZZLE FLANGES: JACKET: SHELL: 7. MANHOLE NECK: 8. MANHOLE FLANGE AND COVER: 9. INTERNAL BOLTING: BOLTS: NUTS: 10. EXTERNAL BOLTING: BOLTS: NUTS: 11. GASKETS: VESSEL: JACKET: COIL: 12. SUPPORTS: MATERIAL ASME SPECIFICATION/UNS NO. 13. ANCHOR BOLTS: 14. LIFTING LUGS: 15. INTERNALS: 16. BODY FLANGES: 17. BOLTS FOR QUICK OPENING CLOSURES: 18. JACKET CLOSURE RING: 19. STIFFENING RINGS: 20. INSULATION RINGS: 21. COIL: 22. LINING: 23. SPECIAL REQUIREMENTS: DUAL-MARKED MATERIALS MAY BE USED FOR:

26 ASSOC. PIP VESV1002 VESSELS DATA SHEET VEDV1003-D PAGE 5 OF 7 MARCH 2012 ITEM TAG NO.: JOB NO.: REVISION DATE: E. NOZZLE SCHEDULE MARK NO. REQ. SIZE CLASS TYPE FLANGE FACING DESCRIPTION NOTES:

27 ASSOC. PIP VESV1002 VESSELS DATA SHEET VEDV1003-D PAGE 6 OF 7 MARCH 2012 ITEM TAG NO.: JOB NO.: REVISION DATE: F. SKETCH OUTLINES OF EQUIPMENT AND DIMENSIONS THAT MANUFACTURER SHALL HOLD.

28 ASSOC. PIP VESV1002 VESSELS DATA SHEET VEDV1003-D PAGE 7 OF 7 MARCH 2012 ITEM TAG NO.: JOB NO.: REVISION DATE:

29 ASSOC. PIP: VEDV1003 WELDED PRESSURE JOINT REQUIREMENTS VEDV1003-F PRESSURE VESSELS PAGE 1 OF 3 MARCH 2012 ITEM TAG NO.: JOB NO.: ASSEMBLY DWG: DESIGN BASIS SHELL AND CONE THICKNESS BASED ON: JOINT EFFICIENCY E = DISHED HEAD THICKNESS BASED ON: JOINT EFFICIENCY E = WELDED PRESSURE JOINT REQUIREMENTS JOINT LOCATION TYPE OF JOINT CODE PARAGRAPH UW-3 CATEGORY A (SEE NOTE 5) TYPE NO. (1) OF CODE TABLE UW-12 CATEGORY B HEAD-TO-SHELL OTHER TYPE NO. (1) OF CODE TABLE UW-12 CATEGORY C BODY FLANGES NOZZLE FLANGES CODE FIGURE 2-4 CATEGORY D SEE GENERAL NOTE (6) NDE (SEE LETTERED NOTES) GENERAL NOTES: 1. UNLESS OTHERWISE SPECIFIED, ALL REFERENCES ON THIS FORM ARE TO ASME CODE PARAGRAPHS, TABLES, AND FIGURES. ALL NONDESTRUCTIVE EXAMINATION SHALL BE PERFORMED IN ACCORDANCE WITH CODE METHODS. 2. JOINTS SHALL BE EITHER DETAILED OR IDENTIFIED BY USE OF STANDARD AWS WELDING SYMBOLS ON THE VESSEL MANUFACTURER S DRAWINGS. 3. PERMANENT WELD JOINT BACKING STRIPS SHALL NOT BE PERMITTED. 4. SEPARATE INTERNAL NOZZLE REINFORCING PLATES SHALL NOT BE PERMITTED. 5. THE FLAT PLATE FROM WHICH FORMED HEADS ARE TO BE MADE SHALL BE EITHER SEAMLESS OR MADE EQUIVALENT TO SEAMLESS IN WHICH ALL CATEGORY A WELDS ARE TYPE (1) AND FULLY RADIOGRAPHED PER UW-51 BEFORE FORMING. AFTER FORMING, THE SPIN HOLE, IF IT REMAINS IN THE FINAL CONSTRUCTION, SHALL BE CLOSED WITH A METAL PLUG THAT IS BUTT-WELDED IN PLACE WITH THE WELD MEETING THE CATEGORY A WELD JOINT REQUIREMENTS SHOWN IN THE TABLE. 6. CATEGORY D WELDS SHALL BE IN ACCORDANCE WITH CODE FIGURE UW-16.1 USING FULL PENETRATION WELDS THROUGH VESSEL WALL AND THROUGH INSIDE EDGE OF EXTERNAL REINFORCING PLATES, IF USED. NOZZLE NECKS DESIGNATED TO EXTEND BEYOND THE INSIDE SURFACE OF THE VESSEL WALL SHALL HAVE A FILLET WELD AT THE INSIDE CORNER. NO. DATE REVISION BY APPROVED

30 ASSOC. PIP: VEDV1003 WELDED PRESSURE JOINT REQUIREMENTS VEDV1003-F PRESSURE VESSELS PAGE 2 OF 3 MARCH 2012 ITEM TAG NO.: JOB NO.: REVISION DATE: NONDESTRUCTIVE EXAMINATION NOTES: A. FULL RADIOGRAPHY SHALL BE IN ACCORDANCE WITH PARAGRAPH UW-51. FOR WELDED PIPE COMPONENTS, THIS APPLIES ONLY TO CATEGORIES B AND C BUTT JOINTS. FOR EXCLUSIONS, SEE PARAGRAPH UW-11(A)(4). B. SPOT RADIOGRAPHY SHALL BE IN ACCORDANCE WITH PARAGRAPH UW-52. FOR WELDED PIPE COMPONENTS, THIS APPLIES ONLY TO CATEGORIES B AND C BUTT JOINTS. FOR EXCLUSIONS, SEE PARAGRAPH UW-11(B). C. SPOT RADIOGRAPHY SHALL BE IN ACCORDANCE WITH PARAGRAPH UW-52. RULES OF UW-11(A)(5)(B) SHALL BE SATISFIED. THE MANUFACTURER IS CAUTIONED TO SELECT THE APPROPRIATE INCREMENTS OF WELD FOR ESTABLISHING THE SPOT RADIOGRAPHY REQUIREMENTS FOR THE VESSEL. (SEE UW-52(B)(4).) GENERAL NOTE: NOTES D THROUGH H ARE EXAMPLES OF USER OPTIONS THAT ARE SOMETIMES SELECTED FOR CRITICAL SERVICES. OTHER OPTIONS MAY BE PROVIDED AS APPROPRIATE. D. IF JOINT THICKNESS EXCEEDS 2 INCHES (50 MM), THE ROOT PASS AFTER BACK-CHIPPING TO SOUND METAL, AND ALL ACCESSIBLE SURFACES OF COMPLETED WELDS OF CATEGORIES A, B, C, AND D BUTT TYPE JOINTS SHALL BE EXAMINED USING MT OR PT. E. IF DESIGN IS BASED ON A JOINT EFFICIENCY OF 1.00, CATEGORIES C AND D NON-BUTT TYPE JOINTS AFTER BACK-CHIPPING OR GOUGING ROOT PASS TO SOUND METAL AND ACCESSIBLE SURFACES OF COMPLETED WELD SHALL BE EXAMINED USING MT OR PT. F. IF NOZZLES ARE ATTACHED WITH A FULL PENETRATION WELD THROUGH THE NOZZLE WALL, THE CUT EDGE OF THE OPENING IN VESSEL WALLS THICKER THAN 1/2 INCH (13 MM) SHALL BE EXAMINED USING MT OR PT. THE EXAMINATION SHALL BE MADE BEFORE NOZZLE ATTACHMENT AND A RE-EXAMINATION SHALL BE MADE AFTER ATTACHMENT, IF ACCESSIBLE. G. EXAMINATION USING MT OR PT OF COMPLETED WELDS SHALL BE MADE AFTER PWHT FOR THE FOLLOWING: 1. VESSELS OR VESSEL PARTS FOR WHICH IMPACT TESTING IS REQUIRED 2. WELDS JOINING NON-IMPACT TESTED LOW-ALLOY STEELS THICKER THAN 1-1/4 INCHES (32 MM) 3. WELDS JOINING CARBON STEELS THICKER THAN 2 INCHES (50 MM) 4. IF REQUIRED BY CODE H. BUTT WELDS EXEMPT FROM RADIOGRAPHY BY PARAGRAPH UW-11(A)(4) SHALL HAVE ACCESSIBLE SURFACES OF COMPLETED WELDS EXAMINED USING MT OR PT. THIS REQUIREMENT ONLY APPLIES TO DESIGNS EMPLOYING IMPACT-TESTED STEELS IF CATEGORY A JOINTS ARE BASED ON A JOINT EFFICIENCY OF Reference paragraphs are contained in Division 1 of the ASME Code. MT = Magnetic Particle Examination PT = Liquid Penetrant Examination

31 ASSOC. PIP: VEDV1003 WELDED PRESSURE JOINT REQUIREMENTS VEDV1003-F PRESSURE VESSELS PAGE 3 OF 3 MARCH 2012 ITEM TAG NO.: JOB NO.: ASSEMBLY DWG: DESIGN BASIS SHELL AND CONE THICKNESS BASED ON: JOINT EFFICIENCY E = 0.85 DISHED HEAD THICKNESS BASED ON: JOINT EFFICIENCY E = 0.85 JOINT LOCATION CODE PARAGRAPH UW-3 WELDED PRESSURE JOINT REQUIREMENTS TYPE OF JOINT NDE (SEE LETTERED NOTES) CATEGORY A (SEE NOTE 5) TYPE NO. (1) OF CODE TABLE UW-12 B CATEGORY B HEAD-TO-SHELL B TYPE NO. (1) OF CODE TABLE UW-12 OTHER B CATEGORY C BODY FLANGES B NOZZLE FLANGES CODE FIGURE 2-4 B CATEGORY D SEE GENERAL NOTE (6) B GENERAL NOTES: 1. UNLESS OTHERWISE SPECIFIED, ALL REFERENCES ON THIS FORM ARE TO ASME CODE PARAGRAPHS, TABLES, AND FIGURES. ALL NONDESTRUCTIVE EXAMINATION SHALL BE PERFORMED IN ACCORDANCE WITH CODE METHODS. 2. JOINTS SHALL BE EITHER DETAILED OR IDENTIFIED BY USE OF STANDARD AWS WELDING SYMBOLS ON THE VESSEL MANUFACTURER S DRAWINGS. 3. PERMANENT WELD JOINT BACKING STRIPS SHALL NOT BE PERMITTED. 4. SEPARATE INTERNAL NOZZLE REINFORCING PLATES SHALL NOT BE PERMITTED. 5. THE FLAT PLATE FROM WHICH FORMED HEADS ARE TO BE MADE SHALL BE EITHER SEAMLESS OR MADE EQUIVALENT TO SEAMLESS IN WHICH ALL CATEGORY A WELDS ARE TYPE (1) AND FULLY RADIOGRAPHED PER UW-51 BEFORE FORMING. AFTER FORMING, THE SPIN HOLE, IF IT REMAINS IN THE FINAL CONSTRUCTION, SHALL BE CLOSED WITH A METAL PLUG THAT IS BUTT-WELDED IN PLACE WITH THE WELD MEETING THE CATEGORY A WELD JOINT REQUIREMENTS SHOWN IN THE TABLE. 6. CATEGORY D WELDS SHALL BE IN ACCORDANCE WITH CODE FIGURE UW-16.1 USING FULL PENETRATION WELDS THROUGH VESSEL WALL AND THROUGH INSIDE EDGE OF EXTERNAL REINFORCING PLATES, IF USED. NOZZLE NECKS DESIGNATED TO EXTEND BEYOND THE INSIDE SURFACE OF THE VESSEL WALL SHALL HAVE A FILLET WELD AT THE INSIDE CORNER. EXAMPLE NO. DATE REVISION BY APPROVED

32 ASSOC. PIP: VEDV1003 DOCUMENTATION REQUIREMENTS SHEET VESSELS VEDV1003-R PAGE 1 OF 2 MARCH 2012 FACILITY NAME/LOCATION: ITEM NAME: PURCHASER/LOCATION: ITEM TAG NO.: JOB NO.: SERVICE: PURCHASER ORDER NO.: UNIT: SUPPLIER/LOCATION: P&ID NO.: SUPPLIER ORDER/SERIAL NOS.: / 1. Submittal of documentation is a condition of invoice payment. Refer to contract or documents. All data shall be provided before submission of final invoice. 2. Purchaser review of documentation shall not relieve supplier of responsibility. Instructions 1. Complete and return this form with quotation. 2. Submit With Quote documentation with quotation. 3. Unless submitted with quotation, drawings and data shall be mailed to. 4. Supplier shall submit documentation in compliance with documentation requirements sheet(s) as regards timing, quantity, and form of documentation. 5. Each copy of all data shall be certified and identified by project, purchase order or contract number, and item number. 6. All drawings and documents shall be black on white with clear image suitable for reproduction. Sepias and original film drawings shall not be folded for mailing. 7. Drawings and documents shall show information for this project only. Purchaser, at its sole discretion, may accept preprinted standard data if applicable information is clearly indicated and nonapplicable information is cross-hatched out. 8. If hard copy data books are required, data shall be provided on three-hole paper and bound in hard covers. Unless clarity is adversely affected, drawings shall be reduced to scale on 11-inch by 17-inch paper. If the clarity of reduced drawings is adversely affected, large drawings shall be folded and placed in heavy-duty, three-sided plastic covers and inserted into the binders. 9. Questions of a technical nature shall be directed to. 10. Identify manufacturer representative responsible for documentation: NAME: TITLE: PHONE: DEFINITIONS 1. Approval: Submitted for purchaser review and comment. 2. Certified: Certified correct by purchaser/supplier and incorporates comments by purchaser from approval copy. 3. As Built: Incorporates modifications made during fabrication. REMARKS NO. DATE REVISION BY APPROVED

33 ASSOC. PIP: VEDV1003 DOCUMENTATION REQUIREMENTS SHEET VESSELS VEDV1003-R PAGE 2 OF 2 MARCH 2012 ITEM TAG NO.: JOB NO.: REVISION DATE: DOCUMENT TYPE LEGEND TIME LEGEND X = ORIGINAL A = WEEKS AFTER CONTRACT AWARD P = PRINT B = WEEKS BEFORE WORK STARTS R = REPRODUCIBLE C = WEEKS AFTER RECEIPT OF APPROVED RC = REDUCED COPY OR APPROVED AS NOTED PRINTS E = ELECTRONIC MEDIA D = WEEKS AFTER SHIPMENT (SEE CONTRACT DOCUMENTS) E = SHIPMENT DOCUMENTATION WITH QUOTE QTY TYPE APPROVAL COPIES QTY TYPE TIME PURCHASER APPROVAL WEEKS FROM RECEIPT CERTIFIED COPIES QTY TYPE TIME AS BUILT COPIES QTY TYPE DATA BOOK COPIES QTY TYPE TIME 1. Completed Data Sheets 2. Vessel Dimension Outlines 3. Vessel Details 4. Vessel Structural Attachments for Ladders, Platforms, etc. 5. Column Tray and Downcomer Support Details 6. Weld Procedures with Weld Maps 7. Nondestructive Examination and PWHT Procedures 8. Design Calculations 9. Shipping Diagram and Rigging Instructions 10. Manufacturer s Data Package (see PIP VEDV1003, Appendix C) 11. Fabrication Sequence and Schedule 12. Sub-Supplier List 13. Progress Report Monthly Weekly 14. List of Exceptions to Proposal Specifications 15. Alternative Design Quotations

34 ASSOC. PIP: VEDV1003 INSPECTION AND TESTING REQUIREMENTS SHEET VESSELS VEDV1003-T PAGE 1 OF 2 MARCH 2012 FACILITY NAME/LOCATION: ITEM NAME: PURCHASER/LOCATION: ITEM TAG NO.: JOB NO.: SERVICE: PURCHASER ORDER NO.: UNIT: MANUFACTURER/LOCATION: P&ID NO.: MANUFACTURER ORDER/SERIAL NOS.: / 1. Purchaser shall specify the extent of Purchaser s participation in the inspection and testing. 2. Purchaser reserves the right to witness all aspects of manufacturing, to review and reject manufacturing equipment, testing equipment, test procedures, and test results; and to reject product not meeting requirements. 3. Purchaser shall be given written notice working days before inspection or test. If a test is rescheduled, the Purchaser shall be notified a minimum of working days before the new test date. 4. Purchaser may perform additional testing, inspection, or both. 5. References are either to Code paragraphs or to applicable Code Table U-3 {Table 1.1} referenced standards. All additional requirements covered by the contract documents also apply. 6. If a work item is not checked, then documentation or notification to the Purchaser is not required. However, the work item itself is still required to be performed if specified elsewhere in the Code, PIP VESV1002, Purchaser s PIP VEDV1003-D Data Sheet, or other contract documents. 7. Contact Information: Purchaser / Inspector: Phone number: Manufacturer / Representative: Phone number: INSPECTION OR TEST 1. Material Receipt (before Fab) 2. MTR s/certificate of Compliance (before Fab) (UG-93 { }) 3. Positive Material Identification (PMI) 4. Impact Test Values 5. Lap-Joint Flange (ASME B16.5) 6. Machine Surfaces (before Assembly) 7. WPS/Welder/Welding Operator Qualifications (UW-28 & UW-29 {6.2.2}) 8. Weld Map 9. Inside Nozzle Corners Rounded [UG-36(a)(2) {Table , }] 10. Welded Joint Fit-Up (UW-33 { (d)}, UG-76 { }, and UG-77 { }) 11. Initial Welding (UW-32 {6.1.5}, UW-37 {6.2.2}) 12. Final Welding (UW-35 {6.1.6}, UW- 36 { }, and UW-37 {6.2.2}) DEFINITIONS: Review = Manufacturer provides documentation for verifying performance of inspection or test Witness = Purchaser has option to observe inspection or test Inspect = Purchaser shall have access to physically conduct inspection Hold Point = Purchaser shall provide authorization to perform inspection or test Document = Manufacturer provides documentation of inspection or test results Review Yes/No Witness Yes/No Inspect Yes/No Hold Point Yes/No Document Yes/No Remarks NO. DATE REVISION BY APPROVED

35 ASSOC. PIP: VEDV1003 INSPECTION AND TESTING REQUIREMENTS SHEET VESSELS VEDV1003-T PAGE 2 OF 2 MARCH 2012 ITEM TAG NO.: JOB NO.: REVISION DATE: INSPECTION OR TEST 13. Machined Surfaces (After Assembly and Welding) 14. Magnetic Particle Examination (MT) (App. 6 {7.5.6}) 15. Liquid Penetrant Examination (PT) (App.8 {7.5.7}) 16. Radiographic Examination (RT) (UW-11 {7.5.3}) 17. Ultrasonic Examination (UT) (App. 12 {7.5.4}) 18. Other NDE 19. Material Repairs (UG-78 { }) 20. Weld Repairs (UW-38 {6.2.7}) 21. Out-of-Roundness (UG-80 { }) 22. Peaked Seam [UG-79(b) { }] 23. Weld Reinforcement/Weld Contour [UW-35 { (d)}] 24. Dimensional Check 25. Installation of Internals 26. Internal Inspection (before Pressure Test) 27. PWHT (UW-40 { }) 28. NDE (after PWHT, When Required) 29. Machined Surfaces (after PWHT) 30. Gasket/Gasket Installation/Bolted Joint Assembly 31. Nameplate Bracket 32. Pressure Test (UG-99 {8.1 and 8.2}, UG-100 {8.1 and 8.3}) 33. Gas Leak Test 34. Formed Head Knuckle (after Pressure Test) 35. Internal Inspection (after Pressure Test) 36. Coating Inspection 37. Final Dimensional Check 38. Description of Nonconformance(s) 39. Preparation for Shipment DEFINITIONS: Review = Manufacturer provides documentation for verifying performance of inspection or test Witness = Purchaser has option to observe inspection or test Inspect = Purchaser shall have access to physically conduct inspection Hold Point = Purchaser shall provide authorization to perform inspection or test Document = Manufacturer provides documentation of inspection or test results Review Yes/No Witness Yes/No Inspect Yes/No Hold Point Yes/No Document Yes/No Remarks