LD7D LITTLE DAVID OWNERS MANUAL P. O. BOX 83, RT. 296 UNIT 9, BRUNEL GATE

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1 LITTLE DVID OWNERS MNUL LD7D THE LOVESHW CORPORTION LOVESHW - EUROPE P. O. OX 8, RT. 9 UNIT 9, RUNEL GTE SOUTH CNN, P 89 W. PORTWY INDUSTRIL ESTTE NDOVER, HMPSHIRE SP0SL TEL: (70) 97-9 ENGLND FX: (70)

2 TLE OF CONTENTS SUJECT GENERL SFETY PRECUTIONS ELT LGGING INSTLLTION MCHINE SPECIFICTIONS INTRODUCTION INSTLLTION OPERTION MIN FRME ELT THREDING DIGRM HED ELECTRICL SYSTEM LURICTION TROULE - SHOOTING TPE CRTRIDGE WRRNTY ILLUSTRTED REPLCEMENT PRTS TLE OF CONTENTS *NOTE: WHEN ORDERING PRTS FOR ST. STEEL MCHINE, DD (SS) TO END OF PRT NUMER LOVESHW an ITW Company

3 GENERL SFETY PRECUTIONS EFORE INSTLLING, OPERTING OR SERVICING THIS EQUIPMENT, RED THE FOLLOWING PRECUTIONS CREFULLY: * THIS MCHINE IS EQUIPPED WITH MOVING ELTS. DO NOT PLCE HNDS NER THE RER OF THIS MCHINE WHEN ELTS RE MOVING, S FINGERS MY E PINCHED WHERE ELTS ENTER FRME. LWYS USE ROLLER TYPE EXIT CONVEYOR ND LWYS REMOVE THE OXES FTER THEY CLER THE EXIT END OF THE MCHINE. * FINGER GURDS RE PROVIDED TO MINIMIZE ELT GP S DRIVE ELTS WER. GP SHOULD E / ETWEEN GURD ND ELT. * OSERVE CUTION WHEN NER CRTRIDGE KNIFE OR WHEN THREDING TPE. KNIFE IS VERY SHRP, UTOMTICLLY OPERTED ND IS LINKED TO THE WIPE DOWN ROLLERS. * DO NOT TTEMPT TO OPEN OR WORK ON ELECTRICL OX, JUNCTION OXES, OR OTHER ELECTRICL COMPONENTS WITHOUT FIRST DISCONNECTING POWER TO THE MCHINE. SHOCK HZRD EXISTS IF POWER IS NOT DISCONNECTED. * DO NOT Y-PSS NY DESIGNED-IN SFETY FETURES SUCH S INTERLOCKS, GURDS OR SHIELDS. * FULLY UTOMTIC MCHINES RE EQUIPPED WITH RER FLP KICKER. DO NOT PLCE NY PRT OF THE ODY NER THIS RE WITHOUT FIRST DISCONNECTING POWER ND IR SUPPLY. * DO NOT PLCE HNDS OR ODY INSIDE CONFINES OF RNDOM TYPE MCHINES. THE SIDE RILS ND HED OPERTE UTOMTICLLY. * DO NOT PLCE HNDS OR ODY INSIDE CONFINES OF UNIFORM TYPE MCHINES UNLESS HED IS SECURELY LOCKED ND POWER ND IR RE DISCONNECTED. * LWYS DISCONNECT POWER ND IR SUPPLY (IF PPLICLE) EFORE SERVICING THE MCHINE. * WHEN OPERTING SEMI-UTOMTIC MCHINE, HOLD OX FLPS DOWN T TRILING EDGE OF THE OX. RELESE HNDS S SOON S THE ELTS TKE THE OX. * DO NOT WER JEWELRY, LOOSE CLOTHING, SUCH S TIES, SCRVES, ETC. ND LONG HIR SHOULD E PULLED CK WHEN OPERTING THE MCHINE. * SFETY GLSSES SHOULD E WORN WHEN WORKING ON OR ROUND THE MCHINE. LOVESHW an ITW Company

4 ELT LGGING INSTLLTION. IF THE ELT MOVES TO THE LEFT OR RIGHT T THE EXIT END OF THE MCHINE, THEN THE ELT LGGING (FRICTION) MTERIL ON THE DRIVE ROLLER MUST E CUT ON THE SME SIDE THT THE ELT IS MOVING TOWRDS. TO CCOMPLISH THIS, FIRST REMOVE THE ELT THT IS MOVING OUT OF LINE S DESCRIED OVE, SO THT THE EXIT ROLLER CN TURN FREELY, FTER THE MCHINE IS TURNED ON.. TURN ON MCHINE ND WITH UTILITY KNIFE, CUT OUT /8 OFF THE ELT LGGING MTERIL Y PLCING THE POINT OF THE KNIFE ON THE LGGING MTERIL WHILE THE DRIVE ROLLER ID TURNING. E SURE TO PLCE THE KNIFE ON THE ROLLER SO THT THE ROLLER IS MOVING WY FROM THE POINT OF THE KNIFE.. FTER COMPLETE CUT IS MDE, TURN MCHINE OFF ND WITH THE POINT OF THE KNIFE, LIFT UP SECTION OF THE CUT LGGING ND PULL OFF UNTIL IT IS REMOVED FROM THE DRIVE ROLLER COMPLETELY. (THIS CN E DOME Y JOGGING THE MCHINE ON/OFF WHILE PULLING THE CUT STRIP OF LGGING).. REPLCE ELT ND CHECK LIGNMENT. ELT WILL HVE MOVED TO THE OPPOSITE SIDE THT WS CUT. THIS PROCEDURE MY HVE TO E REPETED UNTIL THE ELTS RE CENTERED. LOVESHW an ITW Company

5 MCHINE SPECIFICTIONS MCHINE DIMENSIONS: HEIGHT: inches mm WIDTH: 0 inches 7 mm LENGTH: inches 8 mm TLE HEIGHT (adjustable): MINIMUM: inches 0 mm MXIMUM: 0 inches 7 mm ELECTRICL: STNDRD: OPTIONL: V//0 0V//0 0V//0,0 0V//0,0 80V//0 0V//0 0V//0 OX CPCITY: LENGTH: inches to mm to unlimited max. unlimited max. WIDTH:. inches to mm to inches 9 mm HEIGHT:. inches to mm to 09 mm OPERTING SPEED: ELT SPEED: 80 ft / min. 8 m/min. NUMER OF OXES/MIN.: VRIES WITH OX SIZE CLOSURE MTERIL - PRESSURE SENSITIVE TPE WIDTH:. inches to 8 mm to inches 0 mm MX. ROLL DIMETER: inches 80 mm WEIGHT: (uncrated) 80 lbs. 8 kg. LOVESHW an ITW Company

6 INTRODUCTION THE LITTLE DVID LD7D UNIFORM PRESSURE SENSITIVE TPER IS DESIGNED TO TPE THE TOP ND OTTOM FLPS OF WIDE VRIETY OF OX SIZES. FTER MNULLY DJUSTING THE MCHINE FOR THE OX SIZE, THE OPERTOR ONLY HS TO FOLD THE FLPS ND PUSH THE OX INTO THE MCHINE FTER WHICH THE MCHINE WILL TPE THE TOP ND OTTOM FLPS ND DISCHRGE THE OX. THE SIMPLE UT SOPHISTICTED DESIGN INSURES MINIMUM OF MINTENNCE PROLEMS ND THE MCHINE CN E ESILY OPERTED Y UNSKILLED OPERTORS. DUE TO ITS SMLL SIZE ND SIMPLE PLUG-IN CONNECTION, IT CN E QUICKLY MOVED TO THE RE WHERE IT IS NEEDED. IT MY STND LONE OR IF DESIRED, E INCORPORTED IN CONVEYOR SYSTEM. LL HRDWRE USED ON THIS MCHINE IS METRIC. THE FINEST MTERILS ND WORKMNSHIP HVE EEN EMPLOYED TO INSURE STISFCTION. IF DJUSTMENTS OR REPIRS ECOME NECESSRY YOU WILL FIND SIMPLE INSTRUCTIONS OUTLINED IN THIS MNUL. IF PROLEM OCCURS WHICH IS NOT COVERED IN THE MNUL, PLESE TELEPHONE OUR SERVICE DEPRTMENT T: LOVESHW CORPORTION OX 8 ROUTE 9 SOUTH CNN, P 89 PHONE: / LOVESHW - EUROPE UNIT 9 RUNEL GTE WEST PORTWY INDUSTRIL ESTTE NDOVER, HMPSHIRE SP0 SL ENGLND ORE YOUR NEREST LITTLE DVID DISTRIUTOR LOVESHW an ITW Company

7 INSTLLTION FOR DOMESTIC CUSTOMERS ONLY - THE LITTLE DVID IS SHIPPED COMPLETELY SSEMLED. THE LITTLE DVID IS REDY FOR OPERTION FTER PLUGGING IT INTO N PPROPRITE GROUNDED ELECTRICL OUTLET. THE CONNECTION CLE IS LOCTED ON THE RER OF THE MCHINE. THE HEIGHT OF THE MCHINE CN E DJUSTED FROM INCHES TO 0 INCHES (9 mm to 7 mm) IN ONE INCH INCREMENTS Y DJUSTING THE HEIGHT OF THE LEG EXTENSIONS. THE MCHINE SHOULD E PLCED ON FLT LEVEL FLOOR SO THT IT DOES NOT ROCK. DUE TO ITS PORTILITY ND ESY PLUG-IN CONNECTION, THE MCHINE MY E QUICKLY MOVED TO VRIOUS LOCTIONS S THE NEED RISES. OPTIONL CSTERS RE VILLE, IF REQUIRED. THERE RE HOLES PROVIDED IN THE LEG EXTENSIONS FOR LEVELING OLTS, IF REQUIRED. N OPTIONL INFEED TLE CN E INSTLLED T THE INFEED END OF THE MCHINE, HOWEVER, CONVEYOR MY E USED INSTED. THE INFEED TLE CN E USED SO THT THE PCKER CN FILL THE OXES ND CLOSE THE FLPS PRIOR TO FEEDING THE OXES IN THE MCHINE. CONVEYOR SHOULD E PROVIDED T THE OUT FEED END OF THE MCHINE TO RECEIVE THE OXES S THEY RE DISCHRGED FROM THE MCHINE. IMPORTNT: E SURE THE TLE ND CONVEYOR RE / ( mm) ELOW THE MCHINE ELT HEIGHT. LOVESHW an ITW Company

8 OPERTION FTER THE TPE CRTRIDGES RE LODED, THE MCHINE IS REDY TO SEL OXES. PLCE SMPLE OX OF THE SIZE TO E SELED ON THE INFEED TLE, FOLD THE FLPS ND PUT JUST IN FRONT OF THE TOP TPE CRTRIDGE. RELESE THE SIDE RILS Y TURNING THE SIDE RIL LOCK HND WHEEL COUNTERCLOCKWISE ND MOVE THE SIDE RILS IN UNTIL OTH RILS RE IN CONTCT WITH THE OX. LOCK THE SIDE RILS Y TURNING THE HND WHEEL CLOCKWISE. RELESE THE HED LOCK HND WHEEL COUNTERCLOCKWISE. LOWER THE HED UNTIL IT MKES CONTCT WITH THE OX; THEN PUT SLIGHT DDITIONL PRESSURE ON THE OX. LOCK THE HED Y TURNING THE HED LOCK HND WHEEL CLOCKWISE. STRT THE MCHINE WITH THE STRT SWITCH LOCTED ON THE OPERTOR SIDE OF THE MCHINE. NOW THE SMPLE OX WILL E TPED ND DISCHRGED. THE MCHINE IS NOW REDY TO PROCESS OXES. THE PCKER SHOULD FOLD THE OX FLPS IN THE NORML MNNER ND WHILE HOLDING THEM CLOSED ON THE RER OF THE OX, SHOULD FEED THE OX INTO THE MCHINE UNTIL THE ELTS TKE IT FROM HIM. THE MCHINE WILL SEL THE TOP ND OTTOM FLPS ND DISCHRGE THE OX TO THE OUT FEED CONVEYOR UTOMTICLLY. LOVESHW an ITW Company

9 MIN FRME STRTER SWITCH: THE STRTER SWITCH IS MOUNTED ON THE OPERTOR SIDE OF THE MCHINE. IT INCORPORTES CIRCUIT REKER THT IS SET TO TRIP T THE PROPER RTING OF THE MOTOR. TO REPLCE THIS SWITCH, FIRST DISCONNECT THE MCHINE FROM THE ELECTRICL SUPPLY. REMOVE THE SWITCH Y LOOSENING THE TWO FSTENING SCREWS ND PULL THE SWITCH FROM THE ELECTRICL OX. REMOVE THE WIRES FTER FIRST NOTING THEIR CONNECTIONS TO THE SWITCH. TO REPLCE THE STRTER SWITCH, REVERSE THE OVE PROCEDURE. SIDE RILS: THE SIDE RIL CENTER ND LIGN THE OX S IT IS EING PROCESSED. THEY RE SET MNULLY Y LOOSENING THE SIDE RIL LOCK HND WHEEL COUNTERCLOCKWISE. MOVE THE SIDE RILS IN UNTIL OTH SIDE RILS COME IN CONTCT WITH THE OX. RELOCK THE SIDE RILS Y TURNING THE SIDE RIL LOCK HND WHEEL CLOCKWISE. IF SIDE RIL NEEDS REPLCING, REMOVE THE TWO SCREWS ON THE TOP OF THE SIDE RIL ND REPLCE WITH NEW ONE. SECURELY TIGHTEN SCREWS WHEN REPLCING SIDE RIL. ELTS: TWO ELTS LOCTED ON THE ED OF THE MCHINE DRIVE THE OX THROUGH THE MCHINE. THE ELTS RUN OVER DRIVE ROLLER LOCTED T THE EXIT END OF THE MCHINE, ND THEN RE THREDED OVER THE INFEED ROLLERS LOCTED T THE INFEED END. TO REPLCE ELT, RING THE ELT LCING PIN TO THE TOP OF THE MCHINE. PUSH THE ELT TENSIONING RCKET TOWRD THE EXIT END OF THE MCHINE ND PULL THE ELT LCING PIN. REMOVE THE OLD ELT ND REPLCE WITH THE NEW ONE. FOLLOW THE ELT THREDING DIGRM. MKE SURE THE SPRINGS ON THE ELT TENSIONING ROLLER RCKET RE IN PLCE. ECH ELT IS REPLCED SEPRTELY, HOWEVER, IT IS RECOMMENDED THT OTH ELTS E REPLCED T THE SME TIME. IT IS IMPORTNT THT FCTORY SUPPLIED ELTS E USED SINCE THEY RE OF SPECIL CONSTRUCTION. ELT THREDING DIGRM KEY PRT NUMER DESCRIPTION PSC0- ELT PSC07- DRIVE ROLLER PSC0 ELT TENSIONING SPRING K8D GUIDE ROLLER PSC008- INFEED ROLLER RCKET PSC0- INFEED ROLLER LOVESHW an ITW Company

10 HED THE HED RIDES LONG THE MST ON ERINGS ND HIGH DENSITY POLYETHYLENE PDS. THE HED HEIGHT IS DJUSTED Y TURNING THE HED LOCK HND WHEEL COUNTERCLOCKWISE TO RELESE THE HED. TURNING THE HND WHEEL CLOCKWISE WILL LOCK THE HED IN THE DESIRED POSITION. ERINGS: IF NY OF THE ERINGS WHICH RUN GINST THE MST NEED TO E REPLCED, PROCEED S FOLLOWS: - DISCONNECT ELECTRICL SUPPLY. PLCE STURDY OX/LOCK ON ED OF MCHINE ND LOWER HED ONTO IT. - REMOVE COVER FROM CK OF HED TO EXPOSE ERINGS. LOOSEN OUTSIDE NUTS ON THREDED SHFT. - CK OFF NUTS ETWEEN ERINGS WHILE TURNING THREDED SHFT WITH SCREW DRIVER UNTIL DEFECTIVE ERING CN E REMOVED. - REVERSE OVE PROCEDURE TO REPLCE ERING. - THE FRONT ERINGS RE CCESSILE THROUGH THE OTTOM OF THE HED. WHENEVER THE ERINGS HVE EEN CHNGED, THE CLERNCE ETWEEN THE HED ND THE MST MUST E RE-LIGNED. THE CLERNCE ETWEEN THE TEFLON SLIDES ND THE SIDES OF THE MST SHOULD E DJUSTED TO PPROXIMTELY.00 (. mm). THIS SHOULD E CHECKED THROUGH THE HEDS RNGE OF TRVEL TO INSURE THT THIS CLERNCE EXISTS T THE HIGH POINTS OF THE MST. THE CLERNCE ETWEEN THE ERINGS ND THE FRONT ND RER SURFCES OF THE MST SHOULD E SUCH THT THE HED MOVES FREELY ND DOES NOT COCK OR SG. TO DJUST THE CLERNCE, PROCEED S FOLLOWS: - REMOVE COVER FROM RER OF HED. - DJUST CLERNCE OF TEFLON SLIDES OF MST Y LOOSENING LEFT NUT ON THREDED SHFT LOCTED ON THE OUTSIDE OF THE HED, ND TIGHTEN NUT LOCTED GINST INSIDE OR ROLLER CORRESPONDING MOUNT. THIS IS THE EFFECT OF SPREDING OPEN THE SIDES OF THE HED. DJUST THE FRONT ND RER THREDED SHFTS TOGETHER TO KEEP THE TEFLON SLIDES PRLLEL TO THE MST. FIRST DJUST THE UPPER PIR OF SHFTS THEN DJUST THE LOWER PIR OF SHFTS. - MOVE HED THROUGH ITS FULL TRVEL ND CHECK THT TEFLON SLIDES HVE PROPER CLERNCE T THE HIGH POINTS. - NEXT DJUST THE FORE ND FT DJUSTMENT SCREWS. THESE RE SET SCREWS THT RE LOCTED IN THE FOUR LOCKS TO WHICH THE HED COVER IS MOUNTED. TURNING THEM CLOCKWISE WILL MOVE THE DJCENT RER ERINGS IN TOWRD THE MST. THEY SHOULD E DJUSTED SO THT THE ERING JUST CLERS THE MST. LOOSEN THE FOUR OUTSIDE NUTS OF THE TWO RER THREDED SHFTS EFORE MKING THIS DJUSTMENT SO THT THE SHFTS CN MOVE IN THEIR OVER-SIZED HOLES. E SURE TO TIGHTEN THE OUTSIDE NUTS FTER DJUSTING. WHEN PROPERLY DJUSTED, THE HED WILL E PRLLEL TO THE ED OF THE MCHINE ND WILL NOT COCK ON THE MST ND THE ERINGS SHOULD RUN FREELY. - MOVE THE HED THROUGH ITS FULL TRVEL ND CHECK THT THERE IS PROPER CLERNCE T THE HIGH POINTS. - REPLCE HED COVER. LOVESHW an ITW Company

11 ELECTRICL SYSTEM THE ELECTRICL SYSTEM CONSISTS OF TWO FRCTIONL HP DRIVE MOTORS ND THE STRTER SWITCH. THE MOTORS ND FRME RE GROUNDED THROUGH THE ELECTRICL CONNECTOR. THE CIRCUIT REKER IS FCTORY SET. IF IT TRIPS, IT SHOULD E RESET FTER INSPECTION OF THE ELECTRICL SYSTEM. WRNING: THE INSPECTION OF THE ELECTRICL SYSTEM SHOULD E DONE Y QULIFIED ELECTRICIN ONLY! LOVESHW an ITW Company

12 LURICTION LL MECHNICL PRTS ON THE LITTLE DVID RE PERMNENTLY LURICTED ND SELED ERINGS RE USED THROUGHOUT. THE REDUCER USES TO 8 OZS. OF SCH. THE MST SHOULD E CLENED ND SPRYED WITH SILICONE LURICNT - THIS SHOULD E DONE ON WEEKLY SIS TO ENSURE FREE MOVEMENT OF THE HED. LOVESHW an ITW Company

13 TROULE SHOOTING TPING DIFFICULTIES:. TPE DOES NOT DHERE WELL TO OX:. CHECK THT OX IS NOT WXY OR OILY.. CHECK THT OX IS PROPERLY CUT ND SCORED SO THT THE FLPS DO NOT OVERLP. IF THE TPE DHERES TO THE TOP ND OTTOM UT NOT TO THE END PNELS, THE OX MY E SKEWED FORMING PRLLELOGRM. IF THIS CONDITION EXISTS, RING IT TO THE TTENTION OF YOUR OX SUPPLIER.. CHECK THE PRESSURE ON THE WIPE DOWN ROLLERS. IF NECESSRY, INCRESE THE MIN SPRING PRESSURE.. CHECK THT THE SPRING IS NOT ROKEN.. TPE END STICKS TO ITSELF OR MECHNISM:. CHECK THT THERE IS NOT TOO MUCH DRG ON THE TPE CUSING STRETCHING ND SNP CK T CUT OFF. REDUCE THE TPE CORE DRG SETTING.. CHECK THE TPE THREDING PTH.. CHECK FOR DEFECTIVE TPE ROLL Y PULLING TPE OFF MNULLY. THE PULL SHOULD E EVEN ND NOT VRY SUDDENLY.. CHECK TPE GUIDE PLTE SETTING ND FREEDOM OF MOVEMENT.. CHECK ROLLER FOR INDING.. TPE REKS OR JMS:. CHECK THE TPE ROLL Y PULLING TPE OFF MNULLY. THE PULL SHOULD E EVEN ND SHOULD NOT VRY SUDDENLY.. CHECK THE TPE CORE DRG SETTING. CHECK THE TPE THREDING PTH.. CHECK FOR NICKS IN EDGE OF TPE ROLL. PULL OFF DMGED TPE.. TPE TENSION SET TOO HIGH.. TPE WRINKLES:. CHECK THE TPE ROLL Y PULLING TPE OFF MNULLY. THE PULL SHOULD E EVEN ND SHOULD NOT VRY SUDDENLY.. CHECK THE PRESSURE OF THE WIPE DOWN ROLLERS. TOO MUCH OR NO PRESSURE MY CUSE WRINKLES. PRESSURE THT IS TOO GRET MY DEPRESS THE FLPS CUSING PROLEMS. IF NECESSRY, RE-DJUST THE PRESSURE.. CHECK THT LL THE ROLLERS TURN FREELY ON THEIR SHFTS.. CHECK THE OX CONTENTS. PRTILLY FULL OXES OR VERY COMPRESSILE CONTENTS MY LLOW THE FLPS TO DEPRESS EXCESSIVELY CUSING WRINKLES.. CHECK THE DRG OF THE TPE. TOO MUCH DRG MY CUSE OVERRUNNING OF THE TPE ROLL. DJUST THE TPE CORE DRG SETTING.. TPE TENSION SET TOO HIGH. 7. CHECK ROLLER STOP INSIDE CRTRIDGE. 8. CHECK THT THE TPE IS PROPERLY THREDED ND THT TPE CORE IS PROPERLY CENTERED. LOVESHW an ITW Company

14 TROULE SHOOTING 9. CHECK THE PRESSURE OF THE HED GINST THE ELTS ND HESITTE S IT IS EING FED THROUGH THE MCHINE. DJUST THE HED HEIGHT. 0. CHECK THT THE ELTS RE NOT SLIPPING.. CHECK DJUSTMENT OF THE GUIDE PLTE ND FINGER PLTE.. SHORT TPE T ON OX:. CHECK TPE TENSION.. CHECK ROLLERS FOR INDING.. TPE NOT EING WIPED ON OTTOM OF OX: THERE RE LRGE ECCENTRIC STOPS THT RE FCTORY SET TO INSURE THT FRONT ROLLER RM CNNOT E DEPRESSED ELOW OX HEIGHT. THEY RE LOCTED INSIDE CRTRIDGE ON OTH SIDES. WHEN FULLY DEPRESSED, FRONT WIPE ROLLER SHOULD PROTRUDE / OVE CRTRIDGE FRME. IF THIS NEEDS DJUSTING, ROTTE THE ECCENTRIC STOPS. USE OTH STOPS ND MKE SURE ROLLER RM CONTCTS FLT SURFCES. WHEN PROCESSING OXES LESS THN HIGH, THE ECCENTRIC STOPS MUST E MOVED TO THE OPPOSITE HOLE IN THE CRTRIDGE FRME. THE FRONT ROLLER SHOULD THEN PROTRUDE TO ELT LEVEL. 7. TPE NOT CUTTING:. CHECK KNIFE RM FOR MECHNICL INDING.. CHECK THT KNIFE IS NOT DULL.. CHECK SPRINGS ON KNIFE STUDS.. CHECK USHINGS IN KNIFE STUDS.. IF KNIFE STOP LOCK IS CUSING FRICTION ON KNIFE STUDS, ROTTE UNTIL FREE.. TPE TENSION IS SET TOO LOW. 8. TPE NOT CENTERED ON OX:. USE SCREW IN CENTER OF TPE CORE TO RE-LIGN. 9. TPE NOT EING WIPED:. CHECK MIN SPRING.. TPE TENSION IS SET TOO HIGH. LOVESHW an ITW Company

15 OX PROLEMS: OXES JMMING IN MCHINE:. JM CLERING PROCEDURE:. STOP MCHINE.. OPEN SIDE RILS ND RISE HED.. REMOVE JMMED OXES. CUT TPE FLUSH WITH END OF WIPE ROLLER.. RESET HED ND SIDE RILS TO SMPLE SIZE OX.. STRT MCHINE. MCHINE IS NOW REDY TO PROCESS THE NEXT OX.. INCORRECT OX SIZE OR SHPE:. CHECK OXES TO MKE SURE THE SIZE FLLS WITHIN THE LIMITS OF THE MCHINE.. MCHINE WILL NOT PROCESS UNSTLE OXES.. CONTENTS ULGING THROUGH TOP OF OX:. CHECK TO E SURE OX IS NOT OVERFILLED WITH CONTENTS.. OX SLIPPING GINST ELTS:. INCRESE HED PRESSURE.. SIDE RIL PRESSURE TOO HIGH:. OPEN SIDE RILS SLIGHTLY.. HED PRESSURE TOO HIGH:. RISE HED SLIGHTLY. ELT DRIVE PROLEMS: CHECK THT MCHINE IS CONNECTED TO LIVE ELECTRICL SOURCE.. ELTS SLIP:. RISE HED SLIGHTLY.. CHECK ELT TENSIONING SPRINGS. REPLCE IF MISSING OR ROKEN.. OX SLIPS GINST ELTS:. LOWER HED SLIGHTLY TO INCRESE PRESSURE ON OX.. ELTS RU GINST FRME:. CHECK THT ELTS RE POSITIONED CORRECTLY IN ETWEEN THE ELT GUIDE ROLLERS.. CHECK FOR MISSING OR ROKEN ELT TENSIONING SPRINGS. LOVESHW an ITW Company

16 TPE CRTRIDGE TPE TENSION ROLLER: THE TPE TENSION ROLLER MINTINS CONSTNT TENSION THROUGHOUT THE LIFE OF THE TPE ROLL. IT HS ONE-WY CLUTCH TO PREVENT PULL CK ON TPE. TURNING THE NYLOK NUT CLOCKWISE INCRESES THE TENSION. COUNTERCLOCKWISE DECRESES TENSION. TOO MUCH TENSION WILL CUSE PROLEMS. WIPE DOWN ROLLERS: THE RUER WIPE DOWN ROLLERS WIPE THE TPE ONTO THE OX S IT PSSES THROUGH THE MCHINE. THE FRONT ROLLER HS ONE-WY CLUTCH TO PREVENT KICKCK OF TPE. THE PRESSURE EXERTED Y THE ROLLERS IS DJUSTLE Y CHNGING THE POSITION OF THE MIN SPRING TO DIFFERENT HOLE ON THE MIN TIE R. THE PRESSURE SHOULD E SUFFICIENT TO OTIN GOOD WIPE. TOO MUCH PRESSURE CN CUSE PREMTURE WER. PRESSURE SHOULD E REDUCED WITH UNDER FILL OR COMPRESSILE CONTENTS. TPE GUIDE PLTE: THE TPE IS GUIDED RO THE FRONT ROLLER Y THE GUIDE PLTE. THE FLT PORTION OF THIS PLTE MUST E TNGENT TO THE RUER ROLLER FOR PROPER FUNCTION. THIS IS DJUSTLE Y ROTTING THE ECCENTRIC STOP IT ERS GINST. THE TPE GUIDE PLTE IN CONJUNCTION WITH THE FINGER PLTE FORMS THE TPE WHICH LLOWS IT TO STND UP. THE TPE GUIDE PLTE MOVES S THE OX PSSES, TO FORM CORNER. THIS ENSURES SMOOTH TIGHT TPE PPLICLE TO THE LEDING CORNER OF THE OX. FINGER PLTE: THE FINGER PLTE PRESSES GINST THE DHESIVE SIDE OF THE TPE ND FORCES THE TPE TO TKE THE SHPE OF THE TPE GUIDE PLTE. IT IS IMPORTNT THT THE FINGERS JUST MKE CONTCT WITH THE TPE GUIDE PLTE, WHEN THERE IS NO TPE IN CRTRIDGE. IF N DJUSTMENT IS NECESSRY GENTLY END THE FINGERS NER THE TIPS. ONLY END SMLL MOUNT, THEN CHECK. FINGERS MUST CONTCT PLTE. WHEN THE GUIDE PLTE IS MOVED THE FINGERS SHOULD NOT FOLLOW. NOTE: FINGERS SHOULD E LE TO MOVE /8 WY FROM PLTE. KNIFE RM: THE KNIFE RM IS MOUNTED T N NGLE TO CUT THE TPE LIKE SCISSORS. STUD LOCTED ON THE MOUNTING LOCK TO PREVENT INCORRECT REPLCEMENT OF KNIFE. THE KNIFE SHOULD E CLENED PERIODICLLY USING RG ND CLENING FLUID. DO NOT USE WIRE RUSH OR OTHER RSIVE DEVICE. THE KNIFE RM SHOULD E DJUSTED SO THT THE TIPS OF THE KNIFE RM RE / FROM THE CRTRIDGE FRME. THIS CN E DJUSTED Y LOOSENING THE SMLL NUT ON THE KNIFE RM STUD ND ROTTING THE STUD UNTIL THE LRGE NUT CONTCTS THE UMPER T THE DESIRED SETTING. KNIFE RM TENSION IS CONTROLLED Y THE COMPRESSION SPRING ON THE STUD. TIGHTEN THE NYLOK NUT FOR GRETER TENSION. LWYS POWER DOWN MCHINE FIRST. LOVESHW an ITW Company

17 LODING TPE: TOP TPE:. RETRCT DETENT WITH RIGHT HND.. WITH LEFT HND, GR CRTRIDGE NER TPE CORE ND ROTTE UP/CK UNTIL CRTRIDGE RESTS GINST STOP.. LOD TPE ON TPE CORE. FOLD TPE ON ITSELF TO PREVENT DHESIVE FROM GRING CRTRIDGE (OUT FT. IN LENGTH).. THRED S PER DIGRM.. ROTTE RER ROLLER RM TO EXPOSE KNIFE. 7. PULL EXCESS TPE CROSS KNIFE TO CUT OFF FOLDED TPE. 8. RELESE RER ROLLER RM. 9. GR TPE ROLL WITH LEFT HND ND ROTTE CRTRIDGE UNTIL IT CONTCTS DETENT. MINTIN GRIP OF TPE ROLL WITH LEFT HND WHILE RETRCTING DETENT WITH RIGHT HND. LOWER CRTRIDGE INTO PLCE ND RELESE DETENT. OTTOM TPE:. GR RER ROLLERS.. GR FRONT SHFT OF CRTRIDGE.. RISE RER OF CRTRIDGE ND MOVE CRTRIDGE UP ND OUT OF MCHINE.. THREDING IS THE SME S TOP CRTRIDGE.. GRING THE CRTRIDGE Y RER ROLLER ND FRONT SHFT, NGLE FRONT OF CRTRIDGE ONTO MOUNTING OLTS ND THEN LOWER RER OF CRTRIDGE. LOVESHW an ITW Company

18 YER WRRNTY ON DRIVE MOTOR YER WRRNTY ON GER MOTOR Little David Warranty For: ll Standard Little David Semi-utomatic Case Sealers. ll Standard LD- Series Fully utomatic Case Sealers. ll Special pplication Case Sealers (Fully & Semi-utomatic). YER WRRNTY ON GER REDUCER YER WRRNTY ON TPE CRTRIDGE (EXCEPT FOR MOVING PRTS THT RE SUJECT TO NORML WER, TER ND REPLCEMENT, WHICH RE WRRNTED ONLY TO E FREE FROM DEFECTS IN MTERIL ND WORKMNSHIP.) YER ON PLC YER ON SERVO DRIVE YER LL OTHER PRTS (EXCEPT FOR WER ND MOVING PRTS.) *LIMITED WRRNTY LOVESHW, N ITW COMPNY (HEREIN FTER LOVESHW ) WRRNTS ONLY THT THE GOODS SOLD Y IT SHLL E FREE FROM DEFECTS IN MTERIL ND WORKMNSHIP, UNDER PROPER ND NORML USE ND MINTENNCE, S FOLLOWS: DRIVE MOTOR - YERS GER REDUCER - YERS GER MOTOR - YERS (THIS PPLIES TO SIDE ELTS ONLY) TPE CRTRIDGE - YERS (EXCEPT FOR MOVING PRTS THT RE SUJECT TO NORML WER, TER ND REPLCEMENT, WHICH RE WRRNTED ONLY TO E FREE FROM DEFECTS IN MTERIL ND WORKMNSHIP.) PLC - YER SERVO DRIVE - YER LL OTHER PRTS - YER (EXCEPT FOR MOVING PRTS THT RE SUJECT TO NORML WER, TER ND REPLCEMENT, WHICH RE WRRNTED ONLY TO E FREE FROM DEFECTS IN MTERIL ND WORKMNSHIP.) THE WRRNTY PERIOD SHLL COMMENCE S OF THE DTE OF DELIVERY TO THE PURCHSER. THE OLIGTION OF LOVESHW UNDER THIS WRRNTY IS STRICTLY LIMITED TO THE COST OF REPIRING OR REPLCING, S LOVESHW MY ELECT, NY PRT OR PRTS THT PROVE IN LOVESHW S JUDGMENT TO HVE EEN DEFECTIVE IN MTERIL OR WORKMNSHIP T THE TIME THE GOODS WERE SHIPPED FROM LOVESHW S PLNT. NY WRRNTY CLIM NOT MDE IN WRITING TO LOVESHW T ITS HOME OFFICE WITHIN THE PPLICLE WRRNTY PERIOD ND WITHIN 0 DYS OF FILURE WILL NOT E VLID. THIS IS THE SOLE ND EXCLUSIVE REMEDY VILLE UNDER THIS WRRNTY. UNDER NO CIRCUMSTNCES WILL LOVESHW E LILE FOR INCIDENTL, SPECIL OR CONSEQUENTIL DMGES. IF REQUESTED Y LOVESHW, PURCHSER SHLL RETURN NY DEFECTIVE PRT OR PRTS TO LOVESHW S PLNT, FREIGHT PREPID. LL WRRNTY PRT REPLCEMENTS ND REPIRS MUST E MDE Y LOVESHW OR LOVESHW UTHORIZED TO HNDLE THE GOODS COVERED Y THIS WRRNTY. NY OUTSIDE WORK OR LTERTIONS DONE WITHOUT LOVESHW S PRIOR WRITTEN PPROVL WILL RENDER THIS WRRNTY VOID. LOVESHW, N ITW COMPNY WILL NOT SSUME NY EXPENSE OR LIILITY FOR NY REPIRS MDE TO ITS GOODS OUTSIDE ITS WORKS WITHOUT ITS PRIOR WRITTEN CONSENT. THIS WRRNTY SHLL NOT PPLY TO NY ITEM THT HS NOT EEN USED, OPERTED, ND MINTINED IN CCORDNCE WITH LOVESHW S RECOMMENDED PROCEDURES LOVESHW SHLL HVE NO LIILITY WHTSOEVER WHERE THE GOODS HVE EEN LTERED, MISUSED, USED OR INVOLVED IN N CCIDENT. NO PERSON IS UTHORIZED TO MKE NY WRRNTY OR TO CRETE NY LIILITY INDING UPON LOVESHW. WHICH IS NOT STTED IN THIS WRRNTY. THIS WRRNTY IS EXPRESSLY IN LIEU OF LL OTHER WRRNTIES OF NY KIND, EXPRESSED OR IMPLIED, WHICH RE HEREY EXCLUDED. IN PRTICULR, THE IMPLIED WRRNTY OF MERCHNTILITY, S WELL S THE IMPLIED WRRNTY OF FITNESS FOR PRTICULR PURPOSE RE HEREY EXCLUDED. LOVESHW N ITW COMPNY ROUTE 9, SOUTH CNN, P 89 TEL: FX: LOVESHW an ITW Company

19 ILLUSTRTED REPLCEMENT PRTS TLE OF CONTENTS FRME SSEMLY HED SSEMLY HED COUNTER LNCE SSEMLY MST SSEMLY SIDE RIL SSEMLY INFEED ROLLER SSEMLY ELECTRICL COMPONENT SSEMLY ELECTRICL SCHEMTIC TPE CRTRIDGE LOVESHW an ITW Company

20 REVISION HISTORY REV DESCRIPTION DTE Y RELESED 7//00 MYR Parts List ITEM QTY PRT NUMER DESCRIPTION PSC79- MIN FRME WELDMENT PSC08- MST DPTER PSC7L- UXILIRY LEG LEFT PSC7R- UXILIRY LEG RIGHT PSC70- LEG FRONT OPER SIDE PSC70- LEG FRONT MST SIDE 7 PSC00- SHFT INFEED ROLLER PIVOT 8 PSC0- SPCER INFEED ROLLER RCKET 9 PSC0- REDUCER SPCER 0 PSC00- SFETY PLTE PSC0- TIE R PSC0- RUER PD REDUCER SPCER PSC07- ELT DRIVE GURD PSC07- TIE R FRONT/RER PSC08- MST DPTER SPCER PSC7- LEG RER OPER SIDE 7 PSC77- LEG RER MST SIDE 8 PSC0 COMPRESSION SPRING 9 PSC0- SPCER TENSION RCKET N/S PSC0- ELT N/S PSC0 REDUCER PLUG MT'L C.R.S. ST. ST. PRT # STD N/ STINLESS : NO FINISH CD FILE FRME SSY LD7D PLOT DTE 7//00 DRWN DTE 7//00 DO NOT SCLE PRINT THIS DRWING ND SUJECT MTTER THEREON IS THE EXCLUSIVE PROPERTY OF LOVESHW-ITW ND IS TO E TRETED Y YOU S CONFIDENTIL PRPRIETRY INFORMTION. THIS DRWING OR SUJECT MTTER THEROF SHLL NOT E REPRODUCED OTHER THN FOR YOUR OWN USE OR TO E DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHW-ITW ND WILL E RETURNED TO LOVESHW-ITW UPON REQUEST. TOLERNCES UNLESS OTHERWISE NOTED:.X = TITLE INCH.XX = NGLES + - /~ -.00.X = + -.0mm MCH. METRIC.XX = + -.mm DWG NO FINISH -.mm MTERIL FRCTIONS + - / DRWN LOVESHW an ITW Company RT. 9, SOUTH CNN, P. FRME SSEMLY LD7D FRME SSY N/ MYR SCLE N/ CHECKED PPROVED

21 8 7 D C Parts List ITEM QT PRT NUMER DESCRIPTION.CL0E HED COUNTER LNCE PSC7- COVER, DETENT PLTE PSC00- HED WELDMENT PSC0 CLMP SW. SCREW LD-0- SHFT 8 PSC8- SPCER 7 PSC0- CLMP NUT-HED 8 PSC00- HED FRME OPER. SIDE 9 PSC0L- HOLD DOWN RIL LEFT 0 PSC0R- HOLD DOWN RIL RIGHT PSC007- STUD RER ROLLER PSC008- HED COVER 8 PSC0 ERING OPC TOP LOD RCKET PSC00- STRIP SLIDE RIGHT PSC00- STRIP SLIDE RER 7 PSC0 PIN 8 M X.7 HEX NUT 9 8 M FLT WSHER 0 M x 0.7 X mm SCREW M x 0.7 X mm CP SCREW M x 0.8 X mm SCREW M x 0.8 HEX NUT M x.0 X mm CP SCREW PSC7- PLTE DETENT D C DRWN Dennisw /0/00 CHECKED Q TITLE MFG HED SSEMLY (LD7D) PPROVED 8 7 SIZE DWG NO REV D HD0E (MP) SCLE SHEET OF

22 Parts List ITEM QTY PRT NUMER DESCRIPTION LD-008- CONSTNT FORCE SPRING SC7 COLLR PSC0- SHFT SPRING MST LD-00- DRUM SPRING DRWN Dennisw //00 CHECKED Q MFG PPROVED TITLE HED COUNTER LNCE SSY. SIZE DWG NO REV.CL0E SCLE SHEET OF

23 8 7 D D C C Parts List ITEM QTY PRT NUMER DESCRIPTION PSC08- MST PLUG PSC0- (*) MST PSC0- STRP, MST FRME (*) OPC007- MST (FOR HIGH OPTION ONLY) DRWN Dennisw //00 CHECKED Q TITLE MFG MST SSEMLY PPROVED SIZE DWG NO REV D MST0E SCLE SHEET OF 8 7

24 8 7 REVISION HISTORY REV DESCRIPTION DTE Y RELESED //00 MYR M.C.R. #0-009 //00 MYR D D C 7 C 0 Parts List ITEM QTY PRT NUMER DESCRIPTION PSC097R- SIDE RIL MST SIDE PSC097L- SIDE RIL OPER SIDE PSC0- SHFT - CONNECTING RM PSC0 USHING PSC00- USHING - CONNECTING RM OPC098R- (*) SIDE RIL RIGHT - EXTENDED 7 OPC098L- (*) SIDE RIL LEFT - EXTENDED 8 PSC07- CONNECTING RM 9 PSC SPHERICL ERING 0 PSU- SIDE RIL HND KNO PSC7 STUD PSC SIDE RIL END CP PSC- SIDE RIL SPCER PSC70- SIDE RIL PIVOT SHFT (*) PSC098R- SIDE RIL RIGHT (SHORT OPTION ONLY) (*) PSC098L- SIDE RIL LEFT (SHORT OPTION ONLY) 9 8 MT'L C.R.S. PRT # STD CD FILE SR7D PLOT DTE //00 TOLERNCES UNLESS OTHERWISE NOTED: LOVESHW an ITW Company RT. 9, SOUTH CNN, P. 8 7 ST. ST. N/ STINLESS : NO FINISH DRWN DTE //00 DO NOT SCLE PRINT THIS DRWING ND SUJECT MTTER THEREON IS THE EXCLUSIVE PROPERTY OF LOVESHW-ITW ND IS TO E TRETED Y YOU S CONFIDENTIL PRPRIETRY INFORMTION. THIS DRWING OR SUJECT MTTER THEROF SHLL NOT E REPRODUCED OTHER THN FOR YOUR OWN USE OR TO E DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHW-ITW ND WILL E RETURNED TO LOVESHW-ITW UPON REQUEST..X = TITLE INCH.XX = NGLES - /~ -.00.X = + -.0mm MCH. METRIC.XX = + -.mm DWG NO FINISH -.mm MTERIL FRCTIONS / DRWN +- SIDE RIL SSEMLY.SR7D N/ MYR SCLE N/ CHECKED PPROVED

25 Parts List ITEM QTY PRT NUMER DESCRIPTION PSC008- INFEED ROLLER RCKET K8D ROLLER PSC0- INFEED ROLLER PSC0 USHING DRWN Dennisw //00 CHECKED Q MFG PPROVED TITLE INFEED ROLLER SSEMLY SIZE DWG NO REV IRLR0 SCLE SHEET OF

26 8 7 D D C C Parts List ITEM QT PRT NUMER DESCRIPTION PSC08 REDUCER PSC MOTOR 0 CONNECTOR (NOT SHOWN) PSC ELT LGGING (NOT SHOWN) PSC0- MOTOR CLE (NOT SHOWN) PSC0-GE MOTOR STRTER (NOT SHOWN) 7 PSC0-- LINE CLE (NOT SHOWN) 8 PSC STRIN RELIEF (NOT SHOWN) 9 PSCG-GE HETER (NOT SHOWN) 0 PSC7 RING TERM. (NOT SHOWN) PSC07- DRIVE ROLLER DRWN Dennisw //00 CHECKED Q MFG PPROVED TITLE ELECTRICL COMPONENT SSEMLY SIZE DWG NO REV D LDC00-V 8 7 SCLE SHEET OF

27

28 LITTLE DVID TPE CRTRIDGE MNUL.CC0 THE LOVESHW CORPORTION LOVESHW - EUROPE P. O. OX 8, RT. 9 UNIT 9, RUNEL GTE SOUTH CNN, P 89 W. PORTWY INDUSTRIL ESTTE NDOVER, HMPSHIRE SP0SL TEL: (70) 97-9 ENGLND FX: (70)

29 REVISION HISTORY REV DESCRIPTION DTE Y RELESED //00 DW 9 Parts List ITEM QTY PRT NUMER DESCRIPTION.F-CC0 FRONT RM SSEMLY.R-CC0 RER RM SSY. CC0.K-CC0 KNIFE RM SSY.KS-CC0 KNIFE RM SPRING SSY..TR0 TENSION ROLLER SSY. CC0.TC0 TPE CORE SSEMLY " 7.KG-CC0 KNIFE GURD SSEMLY 8.IR-CC0 IDLER ROLLER SSY. CC0 9.FR-CC0 FRME SSEMLY 7 8 MT'L ST. ST. PRT # STD STINLESS : NO FINISH CD FILE MIN SSEMLY CC0 NEW SSEMLIES.idw TOLERNCES UNLESS PLOT DTE OTHERWISE NOTED: DRWN DTE //00 DO NOT SCLE PRINT THIS DRWING ND SUJECT MTTER THEREON IS THE EXCLUSIVE PROPERTY OF LOVESHW-ITW ND IS TO E TRETED Y YOU S CONFIDENTIL PRPRIETRY INFORMTION. THIS DRWING OR SUJECT MTTER THEROF SHLL NOT E REPRODUCED OTHER THN FOR YOUR OWN USE OR TO E DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHW-ITW ND WILL E RETURNED TO LOVESHW-ITW UPON REQUEST..X = TITLE INCH.XX = NGLES + - /~ -.00.X = + -.0mm MCH. METRIC.XX = + -.mm DWG NO FINISH -.mm MTERIL FRCTIONS + - / DRWN LOVESHW an ITW Company RT. 9, SOUTH CNN, P..CC0 CC0 CRTRIDGE DENNISW SCLE CHECKED PPROVED

30 REVISION HISTORY REV DESCRIPTION DTE Y RELESED //00 DW Parts List ITEM QTY PRT NUMER DESCRIPTION CC0-00- RM, FRONT (MIN) PSC00- TPE HOLD DOWN PLTE CC0-00- RM, FRONT (TOP) PSC9- STOP, TPE GUIDE PLTE PSC- SPRING, GUIDE PLTE JW0- HORSE SHOE 7 CC0-08- TPE GUIDE PLTE 8 CC0-0- SHFT WIPE ROLLER 9 PSC0- SPRING, FINGER PLTE USHING CC0-0- ROLLER CENTER CC0-0- SHFT RM PIVOT.KNR00/0/T KNURLED ROLLER SSY..KNR00/0/ KNURLED ROLLER SSY CC-08- SPCER FRONT RM FFHMF00P0 FLT HED M X 0 7 FHME0P0 M X.07 UTTON HED PHIL. 8 FFHME008P0 M X 8 FHCS 9 FFHME00P0 M X 0 FHCS 0 FFHMF0P0 FLT HD. M X LG. CC-09- SHFT.CR0 CLUTCH ROLLER SSY. MT'L ST. ST. PRT # STD STINLESS : NO FINISH THIS DRWING ND SUJECT MTTER THEREON IS THE EXCLUSIVE PROPERTY OF LOVESHW-ITW ND IS TO E TRETED Y YOU S CONFIDENTIL PRPRIETRY INFORMTION. THIS DRWING OR SUJECT MTTER THEROF SHLL NOT E REPRODUCED OTHER THN FOR YOUR OWN USE OR TO E DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHW-ITW ND WILL E RETURNED TO LOVESHW-ITW UPON REQUEST. CD FILE FRONT RM SSY.idw TOLERNCES UNLESS PLOT DTE OTHERWISE NOTED:.X = DRWN DTE TITLE //00 INCH.XX = NGLES + - /~ DO NOT SCLE PRINT -.00.X = + -.0mm MCH. METRIC.XX = + -.mm DWG NO FINISH.F-CC0 -.mm MTERIL FRCTIONS + - / DRWN DENNISW LOVESHW an ITW Company RT. 9, SOUTH CNN, P. FRONT RM SSEMLY SCLE CHECKED PPROVED

31 REVISION HISTORY REV DESCRIPTION DTE Y RELESED //00 DW Parts List ITEM QTY PRT NUMER DESCRIPTION CC0-0- SHFT, KNURLED ROLLER CC0-0- KNURLED ROLLER CC0-- USHING, ROLLER TOP MT'L N/ ST. ST. PRT # STD N/ STINLESS : NO FINISH KNR00_0_T.idw TOLERNCES UNLESS //00 OTHERWISE NOTED: //00 DO NOT SCLE PRINT CD FILE PLOT DTE DRWN DTE THIS DRWING ND SUJECT MTTER THEREON IS THE EXCLUSIVE PROPERTY OF LOVESHW-ITW ND IS TO E TRETED Y YOU S CONFIDENTIL PRPRIETRY INFORMTION. THIS DRWING OR SUJECT MTTER THEROF SHLL NOT E REPRODUCED OTHER THN FOR YOUR OWN USE OR TO E DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHW-ITW ND WILL E RETURNED TO LOVESHW-ITW UPON REQUEST..X = INCH.XX = NGLES + - /~ -.00.X = + -.0mm MCH. METRIC.XX = + -.mm FINISH -.mm FRCTIONS + - / TITLE DWG NO MTERIL DRWN LOVESHW an ITW Company RT. 9, SOUTH CNN, P. KNURLED ROLLER SSY..KNR00/0/T DENNISW SCLE CHECKED N/ PPROVED

32 REVISION HISTORY REV DESCRIPTION DTE Y RELESED //00 DW Parts List ITEM QTY PRT NUMER DESCRIPTION CC0-0- SHFT, KNURLED ROLLER CC0-0- KNURLED ROLLER CC0-7- USHING, ROLLER OTTOM MT'L ST. ST. PRT # STD STINLESS : NO FINISH CD FILE PLOT DTE DRWN DTE KNR00_0_.idw TOLERNCES UNLESS OTHERWISE NOTED: //00 DO NOT SCLE PRINT THIS DRWING ND SUJECT MTTER THEREON IS THE EXCLUSIVE PROPERTY OF LOVESHW-ITW ND IS TO E TRETED Y YOU S CONFIDENTIL PRPRIETRY INFORMTION. THIS DRWING OR SUJECT MTTER THEROF SHLL NOT E REPRODUCED OTHER THN FOR YOUR OWN USE OR TO E DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHW-ITW ND WILL E RETURNED TO LOVESHW-ITW UPON REQUEST..X = INCH.XX = NGLES + - /~ -.00.X = + -.0mm MCH. METRIC.XX = + -.mm FINISH -.mm FRCTIONS + - / TITLE DWG NO MTERIL DRWN LOVESHW an ITW Company RT. 9, SOUTH CNN, P. KNURLED ROLLER SSY.KNR00/0/ DENNISW SCLE CHECKED PPROVED

33 REVISION HISTORY REV DESCRIPTION DTE Y RELESED //00 DW Parts List ITEM QTY PRT NUMER DESCRIPTION PSC/- ROLLER, WIPE J0-PS ERING CC0-09- SLEEVE, NEEDLE ERING J0-PS ERING CC0-07- SHFT FRONT ROLLER ITEMS # ND # RE NOT SOLD SEPRTLY. MT'L PRT # CD FILE CR0.idw STD PLOT DTE ST. ST. DRWN DTE //00 STINLESS : NO FINISH DO NOT SCLE PRINT THIS DRWING ND SUJECT MTTER THEREON IS THE EXCLUSIVE PROPERTY OF LOVESHW-ITW ND IS TO E TRETED Y YOU S CONFIDENTIL PRPRIETRY INFORMTION. THIS DRWING OR SUJECT MTTER THEROF SHLL NOT E REPRODUCED OTHER THN FOR YOUR OWN USE OR TO E DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHW-ITW ND WILL E RETURNED TO LOVESHW-ITW UPON REQUEST. TOLERNCES UNLESS OTHERWISE NOTED:.X = TITLE INCH.XX = NGLES + - /~ -.00.X = + -.0mm MCH. METRIC.XX = + -.mm DWG NO FINISH -.mm MTERIL FRCTIONS + - / DRWN LOVESHW an ITW Company RT. 9, SOUTH CNN, P. CLUTCH ROLLER SSY..CR0 SCLE CHECKED PPROVED

34 7 REVISION HISTORY REV DESCRIPTION DTE Y RELESED //00 DW Parts List ITEM QTY PRT NUMER DESCRIPTION CC0-00- CONNECTING LINK KNIFE GURD CC0-09- SPCER RER RM PIVOT CC RER RM RIGHT CC0-0- SHFT WIPE ROLLER PSC/- USHING 7 PSC/- ROLLER, WIPE 8 CC0-0- STUD- RER RM SPRING 9 CC0-0- SHFT RM PIVOT 0 PSC00- MIN SPRING CRTRIDGE CC0-0- SPCER RER PIVOT RM CC RER RM LEFT PSC/- SLEEVE WIPE ROLLER CC0-0- SPCER RER MIN CONNENTING RM FFHMF00P0 FLT HED M X USHING 7 CC0-00- CONNECTING LINK RMS 7 MT'L ST. ST. PRT # STD STINLESS : NO FINISH THIS DRWING ND SUJECT MTTER THEREON IS THE EXCLUSIVE PROPERTY OF LOVESHW-ITW ND IS TO E TRETED Y YOU S CONFIDENTIL PRPRIETRY INFORMTION. THIS DRWING OR SUJECT MTTER THEROF SHLL NOT E REPRODUCED OTHER THN FOR YOUR OWN USE OR TO E DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHW-ITW ND WILL E RETURNED TO LOVESHW-ITW UPON REQUEST. CD FILE RER RM SSY.idw TOLERNCES UNLESS PLOT DTE OTHERWISE NOTED:.X = DRWN DTE TITLE //00 INCH.XX = NGLES + - /~ DO NOT SCLE PRINT -.00.X = + -.0mm MCH. METRIC.XX = + -.mm DWG NO FINISH.R-CC0 -.mm MTERIL FRCTIONS + - / DRWN DENNISW LOVESHW an ITW Company RT. 9, SOUTH CNN, P. RER RM SSY. CC0 SCLE CHECKED PPROVED

35 7 REVISION HISTORY REV DESCRIPTION DTE Y RELESED //00 DW Parts List ITEM QTY PRT NUMER DESCRIPTION CC0-00- KNIFE RM TOP CC RM, KNIFE (MIN) PSC- KNIFE PSC9- KNIFE PLTE CRTRIDGE USHING CC0-07- SHFT KNIFE RM 7 CC0-0- KNIFE RCKET PSC00 ERING FFHMF00P0 FLT HED M X 0 FHHMF090 HHS M X FLWMFP LOCK WSHER M MT'L ST. ST. PRT # STD STINLESS : NO FINISH THIS DRWING ND SUJECT MTTER THEREON IS THE EXCLUSIVE PROPERTY OF LOVESHW-ITW ND IS TO E TRETED Y YOU S CONFIDENTIL PRPRIETRY INFORMTION. THIS DRWING OR SUJECT MTTER THEROF SHLL NOT E REPRODUCED OTHER THN FOR YOUR OWN USE OR TO E DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHW-ITW ND WILL E RETURNED TO LOVESHW-ITW UPON REQUEST. CD FILE KNIFE RM SSY.idw TOLERNCES UNLESS PLOT DTE OTHERWISE NOTED:.X = DRWN DTE TITLE //00 INCH.XX = NGLES + - /~ DO NOT SCLE PRINT -.00.X = + -.0mm MCH. METRIC.XX = + -.mm DWG NO FINISH.K-CC0 -.mm MTERIL FRCTIONS + - / DRWN DENNISW LOVESHW an ITW Company RT. 9, SOUTH CNN, P. KNIFE RM SSY SCLE CHECKED PPROVED

36 REVISION HISTORY REV DESCRIPTION DTE Y RELESED //00 DW 0 Parts List ITEM QTY PRT NUMER DESCRIPTION PSC0 USHING CC0-08- SHFT THREDED SUPPORT PSC0- USHING, KNIFE STOP PSC0- STOP NUT, KNIFE RM X-PS SPRING PSC0- SPRING GUIDE 7 V90CC FLT WSHER 8 FHFNMGP HEX NUT M 0 CC0-0- LOCK KNIFE RM SPRING FHDNMGP HEX DOME NUT M 7 MT'L ST. ST. PRT # STD STINLESS : NO FINISH THIS DRWING ND SUJECT MTTER THEREON IS THE EXCLUSIVE PROPERTY OF LOVESHW-ITW ND IS TO E TRETED Y YOU S CONFIDENTIL PRPRIETRY INFORMTION. THIS DRWING OR SUJECT MTTER THEROF SHLL NOT E REPRODUCED OTHER THN FOR YOUR OWN USE OR TO E DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHW-ITW ND WILL E RETURNED TO LOVESHW-ITW UPON REQUEST. CD FILE KNIFE RM SPRING TOLERNCES SSY.idwUNLESS PLOT DTE OTHERWISE NOTED:.X = DRWN DTE TITLE //00 INCH.XX = NGLES + - /~ DO NOT SCLE PRINT -.00.X = + -.0mm MCH. METRIC.XX = + -.mm DWG NO FINISH.KS-CC0 -.mm MTERIL FRCTIONS + - / DRWN DENNISW LOVESHW an ITW Company RT. 9, SOUTH CNN, P. KNIFE RM SPRING SSY. SCLE CHECKED PPROVED

37 REVISION HISTORY REV DESCRIPTION DTE Y RELESED //00 DW 8 7 Parts List ITEM QTY PRT NUMER DESCRIPTION CC0-0- SHFT, KNURLED ROLLER PSC0- KNURLED ROLLER PSC0- RKE WSHER PSC0- LOCKING WSHER PSC09 WSHER, SPRING J0-PS ERING 7 J0-PS ERING /8- LOCKNUT MT'L PRT # CD FILE TR0.idw STD PLOT DTE ST. ST. DRWN DTE //00 STINLESS : NO FINISH DO NOT SCLE PRINT THIS DRWING ND SUJECT MTTER THEREON IS THE EXCLUSIVE PROPERTY OF LOVESHW-ITW ND IS TO E TRETED Y YOU S CONFIDENTIL PRPRIETRY INFORMTION. THIS DRWING OR SUJECT MTTER THEROF SHLL NOT E REPRODUCED OTHER THN FOR YOUR OWN USE OR TO E DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHW-ITW ND WILL E RETURNED TO LOVESHW-ITW UPON REQUEST. TOLERNCES UNLESS OTHERWISE NOTED:.X = TITLE INCH.XX = NGLES + - /~ -.00.X = + -.0mm MCH. METRIC.XX = + -.mm DWG NO FINISH -.mm MTERIL FRCTIONS + - / DRWN LOVESHW an ITW Company RT. 9, SOUTH CNN, P. TENSION ROLLER SSY. CC0.TR0 DENNISW SCLE CHECKED PPROVED

38 REVISION HISTORY REV DESCRIPTION DTE Y RELESED //00 DW 7 8 Parts List ITEM QTY PRT NUMER DESCRIPTION CC0-08- SHFT KNIFE GURD CC0-00- SPCER CONN RM KNIFE COVER CC0-0- SPCER KNIFE GURD USHING PSC00- SPCER 7 FHMF00P0 UTT. HD. SCREW M X 0 8 CC0-0- KNIFE GURD MT'L ST. ST. PRT # STD STINLESS : NO FINISH THIS DRWING ND SUJECT MTTER THEREON IS THE EXCLUSIVE PROPERTY OF LOVESHW-ITW ND IS TO E TRETED Y YOU S CONFIDENTIL PRPRIETRY INFORMTION. THIS DRWING OR SUJECT MTTER THEROF SHLL NOT E REPRODUCED OTHER THN FOR YOUR OWN USE OR TO E DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHW-ITW ND WILL E RETURNED TO LOVESHW-ITW UPON REQUEST. CD FILE KNIFE GURD SSY.idw TOLERNCES UNLESS PLOT DTE OTHERWISE NOTED:.X = DRWN DTE TITLE //00 INCH.XX = NGLES + - /~ DO NOT SCLE PRINT -.00.X = + -.0mm MCH. METRIC.XX = + -.mm DWG NO FINISH.KG-CC0 -.mm MTERIL FRCTIONS + - / DRWN DENNISW LOVESHW an ITW Company RT. 9, SOUTH CNN, P. KNIFE GURD SSEMLY SCLE CHECKED PPROVED

39 REVISION HISTORY REV DESCRIPTION DTE Y RELESED //00 DW Parts List ITEM QTY PRT NUMER DESCRIPTION PSC9- LUM. ROLLER CRTRIDGE CC0-0- SHFT IDLER ROLLER PSC0 USHING FHMF00P0 UTT. HD. SCREW M X 0 FFWMFP FLT WSHER M MT'L ST. ST. PRT # STD STINLESS : NO FINISH CD FILE PLOT DTE DRWN DTE IDLER ROLLER SSY.idw TOLERNCES UNLESS OTHERWISE NOTED: //00 DO NOT SCLE PRINT THIS DRWING ND SUJECT MTTER THEREON IS THE EXCLUSIVE PROPERTY OF LOVESHW-ITW ND IS TO E TRETED Y YOU S CONFIDENTIL PRPRIETRY INFORMTION. THIS DRWING OR SUJECT MTTER THEROF SHLL NOT E REPRODUCED OTHER THN FOR YOUR OWN USE OR TO E DISCLOSED TO OTHER WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHW-ITW ND WILL E RETURNED TO LOVESHW-ITW UPON REQUEST..X = INCH.XX = NGLES + - /~ -.00.X = + -.0mm MCH. METRIC.XX = + -.mm FINISH -.mm FRCTIONS + - / TITLE DWG NO MTERIL DRWN LOVESHW an ITW Company RT. 9, SOUTH CNN, P. IDLER ROLLER SSY. CC0.IR-CC0 DENNISW SCLE CHECKED PPROVED

40 REVISION HISTORY REV DESCRIPTION DTE Y RELESED //00 DW D D 8 C 8 8 Parts List ITEM QTY PRT NUMER DESCRIPTION CC0-0- MIN FRME CC0-00- FRME, TOP CC0-0- FRME TOP EXCESS CC0-0- LOCK FRME CC0-00- STOPPER FRONT RM PSC07- STOP ROLLER RM 7 PSC0- SHFT, CRTRIDGE PLTES 8 FFHMF0P0 FLT HD. M X LG. 9 FFHMF0P0 FLT HED CP SCREW M X LG. 0 FHJNMFP M HJN C MT'L PRT # CD FILE FR-CC0.idw TOLERNCES UNLESS STD OTHERWISE NOTED: PLOT DTE ST. ST..X = DRWN DTE //00 + TITLE INCH.XX = -.0 NGLES + - /~ STINLESS : NO FINISH DO NOT SCLE PRINT -.00.X + =.0mm - MCH. METRIC.XX = + -.mm DWG NO FINISH.FR-CC0 THIS DRWING ND SUJECT MTTER THEREON IS THE EXCLUSIVE PROPERTY OF LOVESHW-ITW ND IS TO E TRETED Y YOU S CONFIDENTIL PRPRIETRY.XXX + = -.mm INFORMTION. THIS DRWING OR SUJECT MTTER THEROF SHLL NOT E MTERIL REPRODUCED OTHER THN FOR YOUR OWN USE OR TO E DISCLOSED TO OTHER FRCTIONS + - / DRWN DENNISW WITHOUT THE EXPRESSED WRITTEN CONSENT OF LOVESHW-ITW ND WILL E RETURNED TO LOVESHW-ITW UPON REQUEST. LOVESHW an ITW Company RT. 9, SOUTH CNN, P. FRME SSEMLY SCLE CHECKED PPROVED

41 REVISION HISTORY REV DESCRIPTION DTE Y RELESED 7//00 MYR Parts List 7 ITEM QTY PRT NUMER DESCRIPTION PSC8- RKE WSHER PSC88- TPE CORE SPRING CC0-09- TPE CORE SHFT (THREDED) PSC- TPE CORE NUT PSC- TPE HOLDER CC0-09- HEX LOCK NUT 7 PSC0- TPE CORE CSTING 8 PSC- COMPRESSION SPRING 9 MS7M- PN HED SCREW M X 0 PSC SPRING DISC SPH-00 SOC. HED CP SCREW M X 0 PSC USHING SPH- M-.7 x mm LG. PN HD OLT (FULL THRED) DRWN MYR 7//00 CHECKED Q TITLE MFG PPROVED TPE CORE SSEMLY SIZE DWG NO REV SCLE.TC0 SHEET OF

42 TPE CORE SSEMLY DJUSTMENT PROCEDURES (.TC0 = TPE CORE ND.TC0 = TPE CORE) STEP : UNLOCKING THE TPE CORE FOR DJUSTMENT: THERE IS LOCKING OLT USED TO MINTIN THE HEIGHT DJUSTMENT OF THE TPE CORE. THIS MUST E LOOSENED TO CHNGE THE HEIGHT OF THE TPE CORE. THIS WILL LLOW YOU TO DJUST THE HEIGHT OF THE TPE (TRCKING) THROUGH THE CRTRIDGE. USING mm HEX KEY WRENCH TURN IN COUNTERCLOCKWISE DIRECTION TO LOOSEN THE SOCKET HED CP SCREW (SPH-00). THEN TURN THE TPE CORE NUT LP0-09- ( ) OR PSC- ( ) IN COUNTERCLOCKWISE DIRECTION TO REMOVE DRG FROM THE DISC SPRING (PSC). E SURE TO LOOSEN ENOUGH TO LLOW THE TPE CORE INTERNL SSEMLY TO SPIN FREELY ND DJUST UP ND DOWN. STEP : DJUSTING THE TPE CORE HEIGHT: THE INTERNL SSEMLY IS THREDED ON STUD MOUNTED ON THE CRTRIDGE MILL STND. Y HOLDING THE EXTERNL PRT OF THE TPE CORE SSEMLY ND ROTTING THE HEX LOCK NUT CC0-0- ( ) OR CC0-09- ( ) THE INTERNL SSEMLY WILL ROTTE CHNGING THE HEIGHT OF THE TPE CORE SSEMLY. TURN IN CLOCKWISE DIRECTION TO DECRESE THE HEIGHT ND IN COUNTERCLOCKWISE DIRECTION TO INCRESE THE HEIGHT. DO NOT OVER TIGHTEN THE INTERNL SSEMLY. THIS MY CUSE DMGE TO THE TPE CORE SSEMLY. RUN THE TPE THROUGH THE CRTRIDGE ND CHECK FOR PROPER TPE POSITION. REPET DJUSTMENT S REQUIRED TO CENTER TPE. STEP : DJUSTING TPE ROLL CK LSH OR FREE SPIN: THERE IS DISC SPRING (PSC) ND SET OF RKE WSHERS (PSC8-) USED TO SLOW THE FREE SPINNING OF THE TPE ROLL CUSED WHEN THE TPE IS PULLED THROUGH THE CRTRIDGE. Y ROTTING THE TPE CORE NUT LP0-09- ( ) OR PSC- ( ) IN CLOCKWISE DIRECTION THIS WILL INCRESE THE DRG FROM THE DISC SPRING (PSC) RESTRICTING THE MOUNT OF FREE SPIN. THIS SHOULD E SET WITH JUST ENOUGH DRG TO STOP THE FREE SPINNING. TOO MUCH OR TOO LITTLE WILL FFECT THE CRTRIDGE TPING PERFORMNCE. RUN TPE THROUGH THE CRTRIDGE ND CHECK FOR TPE ROLL FREE SPIN. REPET DJUSTMENT S REQUIRED TO SET TPE ROLL FREE SPIN. STEP :LOCKING THE TPE CORE: FTER THE TPE IS CENTERED ND THE TPE ROLL FREE SPIN IS PROPERLY DJUSTED THE TPE CORE SHOULD E LOCKED INTO POSITION. USING mm HEX KEY WRENCH TURN IN CLOCKWISE DIRECTION TO TIGHTEN THE SOCKET HED CP SCREW (SPH-00). THIS WILL INSURE THT THE HEIGHT DJUSTMENT IS MINTINED DURING OPERTION.

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