aspro DESIGN & ENGINEERING SERVICES

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Lorena Cobb
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1 aspro DESIGN & ENGINEERING SERVICES

ABOUT US ( & ( ) * +, - ). )/ 0 & 0 ' % - - 1 % 0 & 2 3 ' 4 / % " ' & 0 ) 4 % % & 5 '$) 67789:77; '$) 8<7789:77< & )#$ $ 8;7789:77= 0, 0 ) % > 3 ( 0 $ ( & (?, % ) & )/ ( ( ( @ 4 A( %.

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ASPRO DESIGN SERVICES ASPRO offers engineering design services for Oil and Gas, Refinery, Petrochemical, Onshore / offshore plants, Energy, Civil & Construction,

MECHANICAL CIVIL AND STRUCTURAL ELECTRICAL CONTROL & INSTRUMENTATION PIPING Good Plant Design is always an outcome of Good Piping Design.

Our team of engineers produces reliable piping designs avoiding vibrations, pressure transients and excessive stress levels.

Our service includes GRP Piping System Specification, Design, Material Testing Requirements and Stress Analysis.

3 ASPRO DESIGN SERVICES ASPRO offers engineering design services for Oil and Gas, Refinery, Petrochemical, Onshore / offshore plants, Energy, Civil & Construction, Infrastructure, Power Plant, Utilities, Manufacturing, Engineering Contractors & Fabrication Workshops Industries and handles the following disciplines PIPING MECHANICAL CIVIL AND STRUCTURAL ELECTRICAL CONTROL & INSTRUMENTATION PIPING Good Plant Design is always an outcome of Good Piping Design. We understand and practice this in every assignment, balancing initial cost, pressure drop, system reliabiliy and plant aesthetics. Our team of engineers produces reliable piping designs avoiding vibrations, pressure transients and excessive stress levels. Our engineers have expertise in related activities such as review of design criteria, review of contractor design documents and drawings. Our service includes GRP Piping System Specification, Design, Material Testing Requirements and Stress Analysis. We bring you the benefit of our working knowledge with Industry Standards and Oil Company Specifications like Shell DEP & UKOOA. Our Skid Package Piping Design saves space and weight while safely carrying in-place, transport and lift loads. Skid Edge Pipe Loads and Equipment Nozzle loads are optimized with intelligent routing and planning.

PIPING ENGINEERING SERVICES INCLUDE: Piping General Arrangement, Layout Plan & Elevation Updating plot plans and unit plot plans Isometric Drawing, Support Engineering and Detailing Updating key

Data Sheet for Piping materials and Components Interface with other disciplines Steam Trap, Pipe Hangers and Expansion Joint Specs Pipe supports Hot & Cold Insulation Specifications & Detailing Clash

4 PIPING ENGINEERING SERVICES INCLUDE: Piping General Arrangement, Layout Plan & Elevation Updating plot plans and unit plot plans Isometric Drawing, Support Engineering and Detailing Updating key plans BOQ & MTO of Piping Materials Tracing / jacketing Piping Flexibility & Stress Analysis Equipment modeling Line List, Valve List and Piping material specifications Nozzle orientation drawings Data Sheet for Piping materials and Components Interface with other disciplines Steam Trap, Pipe Hangers and Expansion Joint Specs Pipe supports Hot & Cold Insulation Specifications & Detailing Clash checking Plant 3D modeling and Plant walk-through Model reviews Preparing as-built drawing and 3D modeling Requisitions Painting and insulation specification Site survey / tie-in sketches Review of Design Criteria, General Arrangement Drawings & Data Sheets Single line structure drawings Piping studies INTERNATIONAL PIPING ENGINEERING EXPERTISE IN ACCORDANCE WITH ASME B31.1, ASME B31.3, ASME B31.8 NFPA, IGEM, API RP520 MSS SP-58, MSS SP-69 ASPRO works on variety of supporting software including CAESAR II, Nozzle Pro, CADWorx, AutoCAD, SmartPlant3D, PDS, PDMS, AutoPlant3D, MicroStation, SmartPlant Review, NavisWorks etc.

MECHANICAL ENGINEERING ASPRO offers mechanical design of process equipment and piping the heart of any process

Having worked on a wide range of process plant equipment with large number of process licensors, we are well

OUR STATIC EQUIPMENT SOLUTIONS RANGE FROM Pressure Vessels Air receivers to tall process columns Storage Tanks -

heaters Shell & Tube Exchangers Steam headers to steam drums Fatigue analysis and Vibration analysis ROTATING

5 MECHANICAL ENGINEERING ASPRO offers mechanical design of process equipment and piping the heart of any process plant. Having worked on a wide range of process plant equipment with large number of process licensors, we are well acquainted with the best practices in the industry. OUR STATIC EQUIPMENT SOLUTIONS RANGE FROM Pressure Vessels Air receivers to tall process columns Storage Tanks - Open top tank to large diameter floating roof tank Oil coolers to stripper heat exchangers Reactors to fired heaters Shell & Tube Exchangers Steam headers to steam drums Fatigue analysis and Vibration analysis ROTATING EQUIPMENT Functional specification and data sheets for pumps and compressors Detailed specification for package bought out items. Vibration studies We perform design and engineering of BPV and piping to international codes. BPV design is also furnished to PD 5500, IBR and PED EU directive leading to CE.

MECHANICAL ENGINEERING SERVICES INCLUDE: Mechanical data sheet preparation Preparation of general arrangement drawings Design of Pressure Vessels & Heat Exchangers to ASME Sec VIII Div 1 & Div 2

UBC, ASCE and NBC Review of Vendor Drawings including Strength Calculations Technical clarifications during Fabrication Preparation of As-Built Drawings and Documentation Providing civil loading

6 MECHANICAL ENGINEERING SERVICES INCLUDE: Mechanical data sheet preparation Preparation of general arrangement drawings Design of Pressure Vessels & Heat Exchangers to ASME Sec VIII Div 1 & Div 2 Detail Engineering of Equipment like Condensers, Deaerators, LP Heaters & HP Heaters for Power Plants, Columns, Drums, Reactors, S&T Heat Exchangers, Storage Tanks Wind & Seismic Analysis to IBC, UBC, ASCE and NBC Review of Vendor Drawings including Strength Calculations Technical clarifications during Fabrication Preparation of As-Built Drawings and Documentation Providing civil loading details for equipment Final mechanical design verification of compliance with international codes Strength calculations by using in-house programs / PV ELITE / COMPRESS Detailed manufacturing drawings Preparation of Bill of materials & Material Specification Specifications for raw materials & Brought out items As-built project drawings / documentation Review of Detailed Design Analysis & Drawings HVAC Heat load calculations Design / selection of equipment Design of ducts according to SMACNA, DW standards General arrangement drawings Duct fabrication drawings Duct support drawings Material take off INTERNATIONAL MECHANICAL DESIGN EXPERTISE IN ACCORDANCE WITH ASME BPVC Section I, VIII Division 1&2 AD 2000,StoomWezen, HEI, IBR BS PD5500, EN13445 GOST, PED TEMA API 650, API 620, API 661, API560, API530 AWWA D Underwriters Laboratory (UL) BS4994, EN13121 API 610, API611, API617, API616 ASPRO works on variety of supporting software including PV Elite, COMPRESS, TANK, AutoCAD, and MicroStation.

CIVIL & STRUCTURAL ENGINEERING ASPRO delivers design calculations and detailed structural drawings, fabrication drawings, bar bending schedules, and bill of

calculations & drawings Modular steelwork and skids Cranes, Lifting Beams and Man Lift Baskets Monopoles, Chimney and Flare Stacks Equipment Supports and Pipe

storage tank foundations Retaining, dyke, and boundary walls Gates, compound walls, and fencing Steel framed buildings and superstructures Pipe and cable rack

As-built project drawings / documentation INTERNATIONAL DESIGN EXPERTISE IN ACCORDANCE WITH API RP2A / AISC / ASCE / UBC / IBC BS:5950 / Euro Code CICIND / ASTM

7 CIVIL & STRUCTURAL ENGINEERING ASPRO delivers design calculations and detailed structural drawings, fabrication drawings, bar bending schedules, and bill of materials consistent with international standards for Offshore Platforms Residential, Commercial, Industrial and Substation Buildings Review of Design calculations & drawings Modular steelwork and skids Cranes, Lifting Beams and Man Lift Baskets Monopoles, Chimney and Flare Stacks Equipment Supports and Pipe Racks Reinforced concrete framed structures Pile and conventional foundations Equipment and machinery foundations Concrete storage silos and large diameter storage tank foundations Retaining, dyke, and boundary walls Gates, compound walls, and fencing Steel framed buildings and superstructures Pipe and cable rack structures, conveyor galleries, trestles, stack supporting structures, and platforms Large diameter / size storage sheds Turbine houses and workshop buildings As-built project drawings / documentation INTERNATIONAL DESIGN EXPERTISE IN ACCORDANCE WITH API RP2A / AISC / ASCE / UBC / IBC BS:5950 / Euro Code CICIND / ASTM STS / BS:4076 BS:8110 / ACI 318 / BS:8004 EN:12079 / AASHTO ASPRO works on variety of supporting software including STAADPRO, TEKLA, SACS, Etabs, PROKON, AutoCAD Civil 3D, Intergraph & Revit Structure

ELECTRICAL We offer the full spectrum of engineering services from concept to detailed engineering for electrical power systems - be it a stand-alone substation or a complex industrial plant.

We have the technical expertise necessary to prepare electrical designs for industrial projects.

We conduct power system studies on your behalf to help ensure asset reliability and efficiency are maximized. Our power system studies can help you identify problems in advance.

Recommendations and corrective actions to augment protection equipment are offered. We provide MCC specifications, cabling design and layouts.

8 ELECTRICAL We offer the full spectrum of engineering services from concept to detailed engineering for electrical power systems - be it a stand-alone substation or a complex industrial plant. We provide consulting engineering and design services for new installations as well as legacy system repairs and upgrades. We have the technical expertise necessary to prepare electrical designs for industrial projects. Our applied design knowledge covers power distribution, grounding, lighting, control systems, equipment specification and selection. We conduct power system studies on your behalf to help ensure asset reliability and efficiency are maximized. Our power system studies can help you identify problems in advance. We analyze electrical substations, circuit switching stations and distribution systems for load flow and short circuit faults using modern software and evaluate protection performance. Recommendations and corrective actions to augment protection equipment are offered. We provide MCC specifications, cabling design and layouts. We produce validated, auditable designs utilizing modern computer software. We can review and advise matching electrical motors and electrical variable speed drive systems with your rotary equipment. All services performed to best-in-industry practice and latest international standards. OUR ELECTRICAL DETAIL ENGINEERING INCLUDES Power Load Calculations Developing Electrical Load Schedule Preparing General Arrangement Drawings Preparing Schematic and Single Line Diagrams Preparing specifications for HV / LV switchgears, transformers, UPS, motors, distribution boards & transformers Preparing specifications for power and control cable design and layout Earthing and lightning protection design Short circuit study and relay setting recommendation Functional acceptance test for switchgears, transformers, motors, etc

OUR ELECTRICAL DETAIL ENGINEERING INCLUDE: Designing supply change over schemes for incomers and outgoing feeder control schemes Selection of feeder / motor / transformer protection relays Switchyard

layouts Power and control cable schedules SCADA I/O list Interface activities with civil / machinery / instrumentation Coordination with civil for floor openings, electrical equipment foundation, and

9 OUR ELECTRICAL DETAIL ENGINEERING INCLUDE: Designing supply change over schemes for incomers and outgoing feeder control schemes Selection of feeder / motor / transformer protection relays Switchyard / transformer layouts Switchgear / MCC room layout Battery room layouts Cable tray / trench layouts Earthing layouts Cable routing layouts Lighting (indoor / outdoor) layouts Lightning protection layouts Power and control cable schedules SCADA I/O list Interface activities with civil / machinery / instrumentation Coordination with civil for floor openings, electrical equipment foundation, and plants Electrical data input for packaged equipment Bill of quantities for bulk materials Standard installation drawings for power system, earthing system, lighting system and cable tray / ladders. As-built project drawings / documentation INTERNATIONAL DESIGN EXPERTISE IN ACCORDANCE WITH BS, EN, API, IEC, Shell DEP, NACE, etc. ASPRO works on variety of supporting software including AutoCAD Electrical, AVEVA, ETAP, SmartPlant Electrical & MicroStation

We perform methodical and rigorous HAZOP examination as third party consultant to identify hazardous deviations, causes, consequences and recommend safeguards.

10 CONTROL & INSTRUMENTATION We have the expertise to make your process control and instrumentation systems work reliably and effectively. Our competent team of professionals brings working knowledge of EPC companies, excellent understanding of international codes and standards and insights on hazardous area application to your project. We perform methodical and rigorous HAZOP examination as third party consultant to identify hazardous deviations, causes, consequences and recommend safeguards. We evaluate automation architecture for meeting plant needs, perform gap analysis and advise refinement to design a flexible and growth oriented architecture. Our dedicated team engineering capability includes control and safety systems design, PLC/DCS/SCADA hardware and software design solutions with HMI displays. OUR CONTROL & INSTRUMENTATION ENGINEERING INCLUDES Preparation of Design Basis Report & P&ID s Preparation of instrument elevation plan Control System Architecture and overall control philosophy Preparation of cable tray / cable trench layouts Basic and detailed engineering - instruments schedule, I/O list preparation, Instrument data sheets, JB schedule and cable schedule PLC / DCS hardware design selection and programming, HMI Development I/O Wiring Diagrams, Interlock Logic Diagrams, Loop Drawings, Cause & Effect Diagrams Preparation of Control Panel Specifications Permissive & Interlock Document ATEX Hazardous Area Equipment Selection Performing HAZOP, QRA and Risk Assessment Preparation of junction box termination drawings Preparation of instrument hook up drawings Preparation of fire and gas drawings Sizing of control valves, orifice plates, and relief valves Preparation of bill of materials Preparation of interface drawings for DCS, PLC, SCADA and MCC Preparation of earthing layouts for system and field Preparation of scope of work for construction activities Preparation of as -built drawings and documentation SIL (Safety Integrity Level) Assessment

11 OUR EXPERTISE COVERS THE FOLLOWING SYSTEMS AND EQUIPMENT: PLC Control Systems: Allen Bradley, Siemens, Modicon Schneider Electric and GE Fanuc DCS Control Systems: Moor, ABB-Bailey, Foxboro, Invensys, Honeywell & Emerson HMI: Wonderware, Intellution INTERNATIONAL DESIGN EXPERTISE IN ACCORDANCE WITH BS, EN, API, IEC, NFPA, Shell DEP, ISA, etc. ASPRO works on variety of supporting software including AutoCAD, SmartPlant Instrumentation (INtools), InstruCalc & MicroStation

12 aspro ASPRO INTERNATIONAL FZE

Stepping ahead in technology & innovation PIPING INSTITUTE OF TECHNOLOGY & ANALYSIS SOLUTIONS

Stepping ahead in technology & innovation PIPING INSTITUTE OF TECHNOLOGY & ANALYSIS SOLUTIONS PIPING ENGINEERING & PLANT DESIGN Chapter 1. Introduction of Piping Industry & Role of Piping Engineer 1.1.