New Mexico Welding Fabrication 2019

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Asher Wilson
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1 State Welding Fabrication ompetitors: New Mexico Welding Fabrication 09 We are excited and proud to have each and every one of you participate in the SkillsUS State ompetition. Thank-you for showcasing your skills and supporting the welding trade. Purpose: The purpose of the Welding Fabrication contest is to evaluate each contestant s preparation for employment and to recognize outstanding contestants for excellence and professionalism in the field of welding fabrication. Scope: The scope of this contest is defined by industry standards. ll blueprints, welding symbols, and welding terms must conform to the latest edition of the merican Welding Society (WS) standards. This year we will be trying something new, following the National SkillsUS Welding Fabrication event from 0. There will be a standard project provided to all competitors. Information is provided in advance so your team can start to prepare. Your team will have hours to complete fabrication of the project. Your team & project will be judged throughout your hours. The project your team will build will be donated to a local non-profit. Welding Fabrication has chosen to support a few New Mexico omestic Violence Shelters by providing outside seating. This seating will allow for the families and individuals to have a place outside where they can eat and sit during their stay at the shelter. In addition, teams will still be required to brainstorm and design a project. project theme will be provided with guidelines. Prints for this project theme will be required and graded as they have been in the past as part of your overall grade. The project your team will design is a coin bank. The coin bank will NOT be fabricated during the contest. Knowledge Performance: The contest will include a written knowledge exam that assess the practical knowledge of welding, safety, measurement and blueprint reading. Other common fabrication operations may also be assessed such as fit-up, OF, grinding, and material handling. The team s interview will be conducted before the fabrication time. Please see schedule for specific time. Page of 9

2 Eligibility: Open to active SkillsUS members enrolled in programs with welding as the occupational objective. This is a team event and each team will be comprised of three people. They must be student members from the same school and training program and one alternate must be selected for each team. General Rules: ll welds and OF cuts shall be left in the as welded or as-cut condition. This means no grinding of welds or OF cuts. grinder/wire wheel may be used to prep the project for welding. Weldments are to include the following three processes: SMW, GMW (short circuit), and GTW. Each team must show one vertical up weld for each of the three welding processes. In-process inspection during fabrication will be performed by the ertified Welding Inspector (WI) team appointed by the SkillsUS welding fabrication chairperson. Safety and lothing Requirements: Each contestant must wear the following items during the entirety of the competition: coveralls or work shirt and pants, leather work boots, and NSI Z approved safety glasses with side shields. Prescription glasses with side shields may be used only if they are NSI Z approved and marked. If not, the prescription glasses must be covered with safety glasses. ontestants shall NOT have any identification (showing name, school, or anything indicating where they are from) except for conference badge with contestant number assigned. The following criteria must also be met during fabrication time: Face shields must be worn while grinding or using a wire wheel Oxyacetylene goggle or appropriately shaded shields must be worn while cutting Welding jackets must be worn while welding Safety glasses must be worn at all times Hearing protection must be worn at all times Grinding must be conducted outside with special attention to the direction of the spark stream. ppropriately shaded welding helmets must be worn during welding. Points will be deducted for each safety violation. Your team will be given warnings before disqualification. Page of 9

3 rawing Theme: oin ank Please note: Prints of your design must be ready to turn in at orientation (see items supplied by teams.) The Welding Fabrication ompetition for New Mexico SkillsUS will have a theme of a oin ank. Your design must use 9% of the materials listed on the bill of materials (listed below). ssembly blueprints are required to have the proper dimensions, welding symbols, weld dimensions, top views, side views, and front views. esign Requirements: Use ill of Materials provided below One opening for coin input One opening for coin retrieval Welded via SMW, GTW, GMW, and OF lueprint requirements: ll prints must be created by the team members. Two sets of prints on X paper printed in Landscape mode. o One will be used for grading o Second will be needed for a backup. o Prints may be hand drawn or produced using a program. No bindings or covers o NOT roll up paper copies Title block in the lower right hand corner with your Team #, Project Title, and date. o No school name or identifying marks on the print. You must include overall dimensions of the finished product and each component s dimensions for fabrication. ill of Materials table must include quantities, names and material type of each component used for the assembly. ll welds/cuts must have the appropriate weld symbols included to show where the required welds, the weld processes and the weld orientation to be used on the parts. ll weld symbols must follow the guidelines established by the merican Welding Society. oin ank ill of Materials: QTY Material imensions Material Type Plate ¼ " x " x " arbon Steel ½ nut Stainless Steel ½ Washer Stainless Steel Flat ar / " x ½ " x " arbon Steel Page of 9

4 Fabrication Project : ench The materials will be on site and cut to pre-determined lengths. The contestants must fabricate the project according to the provided blueprint and completed in the four-hour time frame given. rawing detail can be found at the end of this document. Guidelines for Fabrication Project: Material List Supplied by ommittee: Welding onsumables Supplied by ommittee: Minimum Weld Observations Project Requirement: o Individual SMW Welds of or greater in F vertical position o Individual GMW Welds of or greater in F vertical position o Individual GTW Welds of or greater in F vertical position Page of 9

5 ontest Guidelines: Each team must comply with and be aware of the following guidelines:. Use of cells phones is not permitted. No exceptions. If a calculator is needed, a calculator (no cell phone) may be used.. ontestants must correctly use the welding equipment during the contest. The contest chairman and contest coordinator may stop a contestant at any section of the contest if they deem a contestant s manner to be hazardous to either themselves or others. Such a stoppage shall disqualify the participant for that section of the contest. If the contestant is warned a second time, he/she will be disqualified as a contest participant.. While the contest is in progress, there shall be no communication between contestants on other teams or observers. ontestants may direct questions or concerns to the judges, contest coordinator, or contest chair. It is expected that team members will communicate with each other.. time limit on the contest has been established to a hour fabrication time. Points will be deducted from the team score if the team takes more that the allotted hours.. Welding equipment used in the contest may be obtained from a variety of manufacturers and may include transformers, rectifiers and/or inverter.. Filler metals shall be compatible with the metals being welded and will be detailed on the contest procedure sheet. Instruction to the contestant will define more specifically the filler metals that may be used.. Welds will be evaluated visually utilizing a rating system as established by the SkillsUS Technical committee. Nondestructive and/or destructive tests may be used to complete the project evaluation.. Final judging of the welded projects will be evaluated according to the difficulty of the assigned task and by utilizing the following visual inspection criterial: weld appearance, dimensional accuracy, distortion, and conformity to the blueprint requirements. 9. team photo will be taken following the completion of the interviews. dditional photos will be taken by an assigned photographer. The photos will be available for viewing during the competition for all interested supporters. Following the competition, photos will be sent to your team s advisor. Page of 9

6 Judging riteria: Skills rea Max Points SMW 00 Welding Process-Quality (no pores, GMW 00 undercut, cracks, inclusions) GTW 00 utting Process-Quality OF 00 ngles 0 Finish Work 0 Level 0 Fabrication Fit-Up 0 Final imensional Tolerances 0 rawing vs Final Product 0 Teamwork Safety 00 Technical (Tolerances, rawing Symbols, Tables, etc) 00 esign omplexity Efficient use of Material Written Exam 00 Interview Penalty Resume -0 lothing -0 Unfinished Project ( pt/% incomplete) -0 Total 000 Page of 9

7 Supplies: The following supplies will be supplied by the technical committee: ll material for the fabrication project listed under the ench ill of Materials ll necessary welding and cutting equipment Work area. The following supplies must be supplied by the contestant Team: Hearing protection Safety Glasses with side shields ( NSI Z approved) Welding and cutting gloves Welding helmet and appropriate filters (plate/lens and protective covers) GTW electrodes and K- accessory torch kit (air-cooled) Spare spatter and filter lens/plates for arc welding Oxyacetylene shield or goggles Pocket calculator Lead pencil, ball point pen, and soapstone ombination square set Fillet weld gauge enter punch Measuring pipe wrap (wrap-a-round) Speed square Tape measure and steel ruler Straight edge Vise grips and -clamps hannel locks Protractor or angle finder ngle bevel files power cord (0V) ½ grinder with grinder wheel Wire wheels lear face shields (for grinding and buffing) enter punches hipping hammer Wire brushes rill and drill bits, if your blueprints call for drilled holes OF striker and cutting tip hop saw ll contestants must create a one-page resume and submit a hard copy to the technical committee chair at orientation. Failure to do so will result in a 0-point penalty. Page of 9

8 irect omments and Questions to: lexyia arraza New Mexico State SkillsUS Welding Fabrication hairperson Phone: 0..9 Page of 9

9 Thursday (//09) Team heck-in :00 PM o Tool Kit Inspection o PPE heck Mandatory Group Meeting :00 PM o Schedule Review o Instructions o Lab space assignments Oral Presentations - :00 PM o Resume review o Short team interview Written Test- :00 PM Teams released following completion of written test. Friday (//09) o not be late. No overtime allowed. Post-secondary teams arrive - :00 M o oors shut at- :0 M (no team instructors allowed passed this point) o Set-up o PPE Inspections o Instructions Post-secondary teams fabrication start time- :0 M Post-secondary teams fabrication end time- :0 M Post-secondary teams clean lab spaces and move projects to inspection area- :0-: M Post-secondary teams released : M High school teams arrive- :00 PM o oors shut at- :0 PM (no team instructors allowed passed this point) o Set-up o PPE inspections o Instructions High school teams fabrication start time- :0 PM High school teams fabrication end time- :0 PM High school teams clean lab spaces and move projects to inspection area- :0-: PM High school teams released : PM Page 9 of 9

10 NOTES: LL IMENTIONS RE IN INHES. REMOVE LL URS. ROUN LL SHRP EGES. O NOT SLE RWING. LL FRME MTERIL IS X G (.0 WLL) STM RETNGLE TUE. LL GUSSET MTERIL IS / X FLT R, STM 9. GUSSETS SHLL E OF, NO GRINING ON HYPOTENUS. LL FRME ORRNERS RE MITER UT T. 9 GMW SHLL E WELE USING E0S. GTW SHLL E WELE USING ER0S. SMW SHLL E WELE USING E00 OR E0. PPROXIMTE SSEMLY WEIGHT. LS (STEEL OMPONENTS ONLY) ITEM #9 (WOO PLNKS) WILL E E FTER FINL WELING. EXPLOE VIEW SLE = / SSEMLY VIEW SLE = / ITEM 9 RWN HEKE QTY SK //09 PRTS LIST PRT NUMER X X/ RE TUE /" LONG X X/ RE TUE " LONG X X/ RE TUE 0" LONG X X/ RE TUE " LONG X X/ RE TUE 9" LONG X X/ RE TUE /" LONG X X/ RE TUE " LONG / X X GUSSET X LUMER 9" LONG ESRIPTION Q TITLE UNLESS OTHERWISE SPEIFIE IMENTIONS RE IN INHES MFG PPROVE TEM F SKILL US TLE LL IMENTIONS RE /" LL NGLES SIZE SLE. WG NO ssembly SHEET OF REV

11 9 ENTER GUSSETS ON FRME X / GTW TYP - PLES RWN SK //09 HEKE FRONT VIEW SLE = / Q MFG PPROVE TITLE TEM F SKILL US TLE SIZE SLE. WG NO ssembly SHEET OF REV

12 GMW TYP - PLES / TOP VIEW SLE = / RWN SK //09 HEKE Q MFG TITLE TEM F SKILL US TLE PPROVE SIZE SLE. WG NO ssembly SHEET OF REV

13 / - / - GMW TYP - PLES OTH ENS / GMW TYP - PLES SMW TYP - PLES / - / - TYP (/) GMW LL ORNERS 0 RIGHT SIE VIEW SLE = / RWN SK //09 HEKE Q TITLE MFG TEM F SKILL US TLE PPROVE SIZE SLE. WG NO ssembly SHEET OF REV

New Mexico Welding Fabrication 2018 Purpose:

New Mexico Welding Fabrication 2018 Purpose: The purpose of the Welding Fabrication contest is to evaluate each contestant s preparation for employment and to recognize outstanding contestants for excellence