MACHINE DRAWING. By N. D. Bhatt, V. M. Panchal ` Checklist [ IN FIRST-ANGLE PROJECTION METHOD ]

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1 [ IN FIRST-ANGLE PROJECTION METHOD ] By N. D. Bhatt, V. M. Panchal Edition : 49 th Edition : 2014 ISBN : Size : 170 mm 240 mm Binding : Paperback with Four color Jacket Cover Pages : ` About the book This text-book follows (i) the metric system of length measurement and (ii) first-angle method of orthographic projection. However, the third-angle projection method has not been completely ignored. It describes in an easy-to-follow style and with application of the principles of orthographic projection, forms, proportions and uses of simple machine, engine and boiler parts. Chapters on elements of production drawings, assembly drawings and elements of computer aided drafting (CADr) are also given. The techniques of freehand sketching, dimensioning, conversion of pictorial views, sectional views and interpretation of views are treated in clear and simple manner. Most of the orthographic views are accompanied by the pictorial views of the objects to enable the students to visualize the shapes easily. The book covers the syllabi of Machine Drawing to meet the requirements of Engineering Degree students of all the Indian Universities as well as Diploma courses in various branches of Engineering conducted by the Department of Technical Education, for I.T.I. students and also to the candidates reading for the A.M.I.E., U.P.S.C., IES and other similar Examination. CONTENT 1 : PRINCIPLES OF PROJECTION 2 : SHEET LAYOUT AND SKETCHING 3 : LINES, LETTERING AND DIMENSIONING 4 : CONVERSION OF PICTORIAL VIEWS INTO ORTHOGRAPHIC VIEWS 5 : SECTIONAL VIEWS 6 : ORTHOGRAPHIC READING OR INTERPRETATION OF VIEWS 7 : SCREW THREADS 8 : SCREWED FASTENINGS 9 : KEYS, COTTER-JOINTS, PIN-JOINTS 10 : PIPE JOINTS 11 : VALVES 12 : RIVETED JOINTS AND WELDED JOINTS 13 : SHAFT BEARINGS, BRACKETS AND HANGERS 14 : SHAFT COUPLINGS, CLUTCHES AND BRAKES 15 : PULLEYS 16 : SPUR GEARING 17 : ENGINE PARTS 18 : ELEMENTS OF PRODUCTION DRAWING 19 : ASSEMBLY DRAWINGS 20 : ELEMENTS OF COMPUTER-AIDED DRAFTING index Checklist

2 Chapter 1 PRINCIPLES OF PROJECTION 1-0 Engineering drawing 1-1. Principle of projection 1-2. Methods of projection 1-3. Orthographic projection First-angle projection Third-angle projection B.I.S. code of practice Symbols for methods of projection Combination of two methods 1-4. Isometric projection 1-5. Oblique projection 1-6. Perspective projection Exercises I Chapter 2 SHEET LAYOUT AND SKETCHING 2-1. Sheet layout Sheet sizes Margin Border lines Borders and frames Orientation mark Grid reference system Title block List of parts or the bill of materials Revisions of drawing Folding marks Scales and scale drawing 2-2. Types of machine drawings (i) Production drawing (ii) Exploded assembly drawing (iii) Schematic assembly drawing (iv) Drawing for instruction manual (v) Drawing for installation (vi) Drawing for catalogue (vii) Tabular drawing (viii) Patent drawing 2-3. Sketching Sketching materials To sketch straight lines To sketch circles and arcs Sketching procedure Exercises II Chapter 3 LINES, LETTERING AND DIMENSIONING 3-0. Introduction 3-1. Lines Line thickness Inked drawings Pencil drawings Types of Lines Outlines Margin lines Dimension lines Extension or projection lines Construction lines Hatching or section lines Leader or pointer lines Border lines Short-break lines Long-break lines Hidden or dotted lines Centre lines Cutting-plane lines Chain thick Chain thick double-dashed 3-2. Lettering (IS: ) I. Single-stroke letters II. Gothic letters 3-3. Dimensioning Types of dimensions 3-4. Dimensioning terms and notations Dimension line Extension line Arrowhead Leader 3-5. Placing of dimensions (i) Aligned system (ii) Unidirectional system 3-6. Unit of dimensioning 3-7. General rules for dimensioning 3-8. Practical hints on dimensioning (a) Continuous or chain dimensioning (b) Progressive or parallel dimensioning Exercises III Chapter 4 CONVERSION OF PICTORIAL VIEWS INTO ORTHOGRAPHIC VIEWS 4-0. Introduction (i) First-angle projection method (ii) Third-angle projection method 4-1. Orthographic projection 4-2. Procedure for preparing a scale-drawing 4-3. Illustrative problems Exercises IV Solutions to exercises IV Chapter 5 SECTIONAL VIEWS 5-0. Introduction 5-1. Cutting-plane line 5-2. Types of sectional views Full section Half section Partial or broken section Revolved section Removed section Offset section 5-3. Sectioning conventions 5-4. Hatching or section lines 5-5. Conventions of section lines Illustrative problems Exercises V Solutions to exercises V Chapter 6 ORTHOGRAPHIC READING OR INTERPRETATION OF VIEWS 6-0. Introduction 6-1. Reading of orthographic views (Blue-print reading) 6-2. Missing lines and missing views 6-3. Identification of planes Exercises VI Solutions to exercises VI Chapter 7 SCREW THREADS 7-0. Introduction 7-1. Definitions Crest Root Flank Angle Depth Nominal diameter

3 Outside or major diameter Core or minor diameter Effective diameter Pitch Lead Slope 7-2. Forms of screw threads Triangular or V threads (a) Unified thread (b) Metric thread (c) Whitworth thread (d) British Standard Fine and British Standard Pipe threads (e) Sellers thread (f) British Association thread Square thread (a) Acme thread IS: (b) Knuckle thread (c) Buttress thread 7-3. Conventional representation of threads SP: (a) External threads (b) Internal threads (a) External V thread (b) Internal V thread (c) External square thread (d) Internal square thread 7-4. Multiple-start threads 7-5. Right-hand and left-hand threads Exercises VII Chapter 8 SCREWED FASTENINGS 8-0. Introduction 8-1. Types of nuts Hexagonal nut Square nut 8-2. Types of nuts for special purpose Flanged nut Cap nut Dome nut Cylindrical or capstan nut Ring nut Wing nut 8-3. Washers 8-4. Types of bolts 8-5. Forms of bolts Hexagonal-headed bolt 8-6. Methods of preventing rotation of a bolt while screwing a nut on or off it Square-headed bolt Cylindrical or cheese-headed bolt Cup-headed or round-headed bolt T-headed bolt Countersunk-headed bolt Hook bolt Headless tapered bolt Eye-bolt Lifting eye-bolt Tap-bolt or cap-screw Stud-bolt or stud 8-7. Set-screws 8-8. Locking arrangements for nuts (i) Lock-nut or check-nut (ii) Split-pin (iii) Slotted nut (iv) Castle nut (v) Sawn nut or Wiles nut (vi) Simmond s lock-nut (vii) Penn, ring or grooved nut (viii) Stop-plate or locking-plate (ix) Spring-washer 8-9. Foundation bolts (i) Eye foundation bolt (ii) Rag bolt (iii) Lewis bolt (iv) Cotter bolt Spanner Longitudinal or bar stay Exercises VIII Chapter 9 KEYS, COTTER-JOINTS, PIN-JOINTS 9-0. Introduction 9-1. Keys joints (i) Taper keys Sunk taper key Saddle keys Round key or pin key Taper pin Gib-head (ii) Parallel or feather keys Spline shafts Woodruff key Cone keys Staking-on 9-2. Cotter and cotter joints (i) Socket and spigot joint (ii) Sleeve joint (iii) Strap joint 9-3. Pin-joint or Knuckle joint Exercises IX Chapter 10 PIPE JOINTS Introduction Cast-iron pipes Cast-iron flanged joint Socket and spigot joint Hydraulic joint Wrought-iron and steel pipes Copper pipes Union joint Lead pipes Expansion joints Piping drawings Exercises X Chapter 11 VALVES Introduction Types of valves Flap valve, India-rubber disc valve Ball valve Metal disc valve Stop valves Feed-check valve Safety valves Spring-loaded safety valves Lever safety valve Dead-weight safety valve Blow-off cock Exercises XI

4 Chapter 12 RIVETED JOINTS AND WELDED JOINTS Introduction Riveting Caulking and fullering Forms and proportions of rivet-heads Failure of riveted joints Dimensions of a riveted joint Types of riveted joints Lap joint Butt joint Rolled-steel sections Connection of plates at right angles Gusset stay Welded joints Welding Types of welding process (i) Pressure welding or forge welding (ii) Fusion welding (iii) Fusion and pressure welding Types of welded joints Types of welds Representation of welded joints Exercises XII Chapter 13 SHAFT BEARINGS, BRACKETS AND HANGERS Introduction (i) A journal bearing (ii) A pivot bearing (iii) A collar or thrust bearing Journal bearings Solid bearing Bushed bearing Pedestal bearing or plummer block Methods of preventing rotation of brasses in a bearing Pivot bearing Foot-step bearing Wall brackets Hangers Wall-plates Wall-box Exercises XIII Chapter 14 SHAFT COUPLINGS, CLUTCHES AND BRAKES Introduction Fast or rigid couplings Box or muff coupling Half-lap coupling Split-muff coupling Flanged coupling Protected type flange-coupling Solid flanged coupling Flexible couplings Universal coupling or Hook s joint Oldham s coupling Gear coupling Loose or disengaging couplings or clutches Claw coupling or clutch Conical friction coupling or cone friction clutch Single plate clutch Brakes Exercises XIV Chapter 15 PULLEYS Introduction Types of Pulleys C. I. belt pulleys Fast and loose pulleys Speed cones or stepped pulleys Split pulleys Built-up pulleys Rope pulleys V-belt pulleys Exercises XV Chapter 16 SPUR GEARING Introduction Spur gear definitions Pitch Relationship between the pitches Tooth proportions Involute spur gears Construction of base circles Approximate construction of teeth profile (1) For gears of 30 teeth and over (2) For gears of less than 30 teeth Gears in mesh Rack and pinion Cycloidal tooth profile Exercises XVI Chapter 17 ENGINE PARTS Introduction Steam engine Cylinder cover Pistons Stuffing boxes Cross-heads Connecting rods (i) Big end (ii) Small end Cranks (i) Overhung crank (ii) Disc crank Eccentrics Slide valves Internal Combustion Engine An I. C. engine Piston Connecting rod Crankshaft (i) Forged crankshaft (ii) Built-up crank Exercises XVII Chapter 18 ELEMENTS OF PRODUCTION DRAWING Introduction Geometrical tolerances Types of geometrical tolerances I. Form tolerances II. Position tolerances Terminology for geometrical deviations (i) Tolerance of straightness (ii) Tolerance of flatness (iii) Barrel form, bow form and curvature of axes (iv) Taper (v) Oval form and lobed form (vi) Radial run out and axial run out (vii) Misalignment (viii) Incorrect location of intersecting axes (ix) Non-perpendicular surfaces (x) Datum

5 18-3. Representation of geometrical tolerance on a drawing Dimensional tolerances Terminology for dimensional tolerances (i) Basic dimension (ii) Upper deviation (iii) Lower deviation (iv) Tolerance zone (v) Actual size (vi) Zero line (vii) Unilateral limits (viii) Bilateral limits (ix) Maximum material condition (x) Allowance (xi) Mating surfaces and mating dimensions (xii) Basic shaft (xiii) Basic hole Selection of tolerances Representation of dimensional tolerances (i) Letter symbol (ii) Number or grade method Representation of dimensional tolerances on drawings Fits (i) Clearance fit (ii) Interference fit (iii) Transition fit (iv) Sliding fit Hole basis and shaft basis system (i) Hole basis system (ii) Shaft basis system Representation of holes, shafts and fits Surface-roughness Terminology for surface roughness (i) Ideal surface (ii) Roughness (iii) Waviness (iv) Lay Representation of surface-roughness on drawings Exercises XVIII Chapter 19 ASSEMBLY DRAWINGS Introduction Types of assembly drawings (i) Designed assembly (ii) Layout assembly (iii) Installation assembly (iv) Working drawing assembly (v) General assembly Accepted norms to be observed for assembly drawings (i) Selection of views (ii) Sectioning (iii) Dotted lines (iv) Dimensions (v) Bill of materials Sequences of preparing the assembly drawing Illustrative problems Exercises XIX Chapter 20 ELEMENTS OF COMPUTER-AIDED DRAFTING Introduction Computer Aided Drafting Computer Processor Display INPUT Devices (a) Keyboard (b) Mouse (c) Tablet or Digitizer Graphic Output Devices (a) Dot Matrix Printers (DMP) and Laser Printers (b) Pen Plotters (c) Ink-Jet printers/plotters CAD Software (1) Modelling and Drafting (2) Ease of use (3) Flexibility (4) Modularity (5) Low maintenance cost AutoCAD Drawing Entities (1) Line (2) Circle (3) Arc (4) Trace (5) Pline (6) Donut (7) Polygon (8) Ellipse (9) Solid Drafting Aids (1) Layer (2) Blocks (3) Dimensioning (4) Object Snap (5) Hatch patterns (6) Zoom (7) Text Editing of a Drawing (1) Move (11) Change (2) Rotate (12) Extend (3) Copy (13) Offset (4) Mirror (14) Stretch (5) Array (15) Trim (6) Erase (16) Scale (7) Oops (17) Pedit (8) Break (18) Explode (9) Fillet (19) Undo (10) Chamfer Symbol Library Three Dimensional Modelling Illustrative problem Exercises XX

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