SOLIDWORKS 2018 Intermediate Skills
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1 SOLIDWORKS 2018 Intermediate Skills Expanding on Solids, Surfaces, Multibodies, Configurations, Drawings, Sheet Metal and Assemblies Paul Tran CSWE, CSWI SDC PUBLICATIONS Better Textbooks. Lower Prices.
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3 SOLIDWORKS 2018 l Intermediate Skills l Table of Contents Introduction: SOLIDWORKS 2018 User Interface The 3 references planes The toolbars The system feedback symbols The status bar 2D sketch examples 3D feature examples XIX XX XX XXII XXII XXIII XXIV Chapter 1: Document Properties Setting up the Document Template Different standards in the world Starting a new part document Setting the ANSI drafting standards Setting the dimension options Setting the virtual sharp options Setting the units options Setting the image quality options Saving the settings as a Part Template Customizing Keyboard Shortcuts Customizing Tool Buttons Chapter 2: Sketching Handle Tools Needed Starting a new part document Changing the System Options Creating the Parent Sketch Revolving the parent sketch Adding the tip detail Revolving the sketch Transitioning from line-to-arc Mirroring in sketch mode Adding dimensions Extruding a cut Creating a circular pattern VII
4 Adding other cut features 2-12 Creating another circular pattern 2-13 Adding a constant size fillet 2-14 Assigning material to the model 2-15 Calculating the mass of the model 2-16 Saving your work 2-16 Working with Sketch Pictures 2-17 Re-use geometry 2-35 Chapter 3: Creating Multibody Parts 3-1 Wooden Crate 3-1 Tools needed 3-2 Starting a new part document 3-3 Sketching the first body profile 3-4 Extruding the first body 3-6 Copying the body 3-6 Creating the upper plank 3-7 Creating the first linear body 3-9 Mirroring the planks 3-10 Creating the lower plank 3-10 Creating the second linear pattern 3-12 Creating an exploded view 3-13 Collapsing the view 3-15 Saving your work 3-16 Exercise: Combining Multibodies 3-17 Chapter 4: Working with Multibody Parts 4-1 Creating Mates & Exploded Views 4-1 Tools needed 4-2 Opening a part document 4-3 Creating an exploded view 4-4 Collapsing the solid bodies 4-6 Inserting another part 4-7 Constraining the solid bodies 4-8 Adding a concentric mate 4-8 Adding a coincident mate 4-9 Creating a new mirror feature 4-10 Creating a mirror body 4-11 Insert another part 4-13 Adding a concentric mate 4-14 Adding a coincident mate 4-14 Adding another instance of the bolt 4-15 VIII
5 Adding a concentric mate 4-15 Adding a coincident mate 4-16 Editing the exploded view 4-16 Saving your work 4-17 Working with Multibodies 4-19 Chapter 5: Revolved and Thread Features 5-1 Cylinder 5-1 Tools needed 5-2 Opening a part document 5-3 Creating a revolved feature 5-3 Adding chamfers 5-4 Creating the mounting holes 5-4 Adding threads 5-7 Adding threads to the opposite end 5-9 Creating a zonal section view 5-11 Saving your work 5-12 Exercise: Revolved & Threads 5-13 Chapter 6: Flex Bending 6-1 Spanner 6-1 Tools needed 6-2 Flex Bending - Part Opening a part document 6-3 Creating the first flex bending feature 6-3 Creating the second flex bending feature 6-5 Flex examples 6-6 Flex twisting 6-6 Flex stretching 6-6 Flex tapering 6-7 Flex bending 6-7 Flex Bending - Part Opening a part document 6-8 Creating a flex bending 6-8 Creating a linear pattern 6-10 Using the Deform feature 6-11 Opening a part document 6-11 Creating a Curve-to-Curve deform 6-11 Save and close 6-12 Opening a part document 6-13 Creating a Curve to Curve deform 6-13 Mirroring a surface body 6-14 Save and close all documents 6-14 IX
6 Chapter 7: Sweep with Guide Curves 7-1 Plastic Bottle 7-1 Tools needed 7-2 Opening a part document 7-3 Creating the main body 7-3 Creating the first split line 7-5 Adding a face fillet 7-6 Creating the second split line 7-7 Creating the first offset surface 7-8 Creating a ruled surface 7-8 Creating the first knit surface 7-9 Adding the first fillet 7-9 Making the first cut with surface 7-10 Creating the first offset surface 7-11 Creating the second offset surface 7-11 Creating the second knit surface 7-12 Adding the second fillet 7-12 Making the second cut with surface 7-13 Adding the third fillet 7-14 Creating a shell 7-14 Adding the neck feature 7-15 Revolving the sketch 7-16 Creating a new plane 7-16 Creating a helix 7-17 Sketching the thread profile 7-18 Making the threads 7-19 Rounding off the ends of threads 7-19 Revolving the sketch 7-20 Rounding off the opposite side 7-20 Sweep with Solid Body 7-21 Exercise: Sweep vs. Loft 7-29 Chapter 8: Lofts and Boundaries 8-1 Solar Boat 8-1 Tools needed 8-2 Opening a part document 8-3 Creating a lofted feature 8-3 Creating a boundary feature 8-5 Creating the wing 8-6 Creating the wing support 8-7 Constructing the nose feature 8-8 X
7 Creating the horizontal tail fins 8-11 Creating the vertical tail fin 8-12 Creating a split line 8-13 Creating the canopy s first profile 8-14 Creating a new plane 8-15 Sketching the guide curve 8-15 Creating the canopy s second loft profile 8-16 Creating the canopy s third loft profile 8-16 Creating the canopy 8-17 Creating a mirror feature 8-17 Adding fillets to the main body 8-18 Adding fillets to the float and wing 8-18 Adding fillets to the ends of the floats 8-19 Adding fillets to the tail fins 8-19 Adding fillets to the ends of the fins 8-20 Creating a face fillet 8-20 Creating a split line for the solar panels 8-21 Changing color of the solar squares 8-22 Changing the edge display 8-23 Exercise: Surface & Solid Modeling 8-25 Chapter 9: Surfaces and Patches 9-1 Welding Fixture 9-1 Tools needed 9-2 Opening a part document 9-3 Creating a swept surface 9-3 Creating the first extruded surface 9-4 Creating the second extruded surface 9-4 Creating the third extruded surface 9-5 Creating the first trimmed surface 9-5 Creating the second trimmed surface 9-6 Creating the third trimmed surface 9-7 Constructing a lofted surface 9-9 Creating the first boundary surface 9-10 Creating the second boundary surface 9-11 Creating the first filled surface 9-12 Creating the second filled surface 9-13 Creating a face fillet 9-14 Knitting all surfaces 9-15 Thickening the surface model 9-16 Creating a section view 9-17 Changing the edge display 9-18 XI
8 Exercise: Surface Modifications 9-19 Chapter 10: Configure Features Wooden Crate Tools needed Opening a part document Configuring features Saving the table Adding new configurations Viewing the new configuration Adding more configurations Renaming a configuration Inserting a design table Adding a material column Exercise: Design Tables & Tabulated Tables Chapter 11: Assembly Motions & Mates HeliDrone Tools needed Opening an existing assembly document Using the width mate Adding a concentric mate Adding another concentric mate Testing the assembly motions Adding a limit-angle mate Adding a parallel mate Adding a gear mate Testing the assembly motions Radial Explode Opening an existing assembly Creating the first pattern driven Creating the second pattern driven Creating the first radial exploded view Creating the second radial exploded view Verifying the exploded view Exercise: Assembly Motions Chapter 12: Using Smart-Mates 12-1 Fixture Assembly 12-1 Tools Needed 12-2 XII
9 Opening an existing assembly document 12-3 Enabling the selection options 12-3 Exploring the Smart-Mate options 12-4 Using Smart-Mate Concentric 12-5 Creating a Smart-Mate Concentric & Coincident 12-6 Repeating the previous mate 12-7 Mating other components 12-8 Checking the status of the components 12-9 Switching configuration 12-9 Creating an instance of the bolt Creating another instance of the bolt Adding more bolts Repeating Mate Controller Chapter 13: Top Down Assembly 13-1 Car Remote Control Housing 13-1 Tools Needed 13-2 Opening a part document 13-3 Making an assembly from part 13-3 Placing the first component 13-4 Creating a new part 13-4 Converting the entities 13-5 Extruding the sketch 13-6 Adding the fillet 13-6 Shelling the part 13-7 Hiding the component 13-7 Adding features to the part 13-8 Creating offset entities 13-9 Extruding the sketch Adding the fillet Showing a component Creating a section view Applying dimension changes Creating an exploded view Playing the animation Changing the display mode Creating a Flat Spring Assembly Exercise: Spring Assembly Chapter 14: Using the Lip & Groove Options 14-1 Lesson overview 14-1 XIII
10 Tools Needed 14-2 Top Down Assembly 14-3 Opening the existing assembly 14-4 Editing the housing 14-4 Creating a section view 14-7 Using the Mounting Boss Options 14-8 Opening the existing assembly 14-9 Editing part 14-9 Setting the parameters 14-9 Adding two more mounting bosses Toggling between Explode and the collapse views Creating the mating bosses Creating a section view Repeating Chapter 15: Assembly Drawings & BOMs 15-1 Aluminum Enclosure 15-1 Tools needed 15-2 Starting a new drawing document 15-3 Selecting the ANSI standard sheet size 15-3 Switching to ANSI standards 15-4 Using the view palette 15-5 Inserting a Bill of Materials 15-6 Modifying the BOM s Row Height 15-8 Adding a new column 15-8 Customizing the new column 15-9 Changing the color of the paper Adding balloons Adding an isometric view Changing the display of a drawing view Editing the sheet format Switching back to the sheet Reference reading: GD&T Form examples Orientation examples Profile examples Runout examples Location examples ASME Y14.5 Symbol descriptions Feature control frames MMC maximum material condition LMC least material condition XIV
11 Chapter 16: Drawings & Detailing 16-1 Front Cover Plate 16-1 Tools needed 16-2 Opening a part document 16-3 Creating the drawing views 16-4 Changing to phantom line style 16-6 Creating a partial section view 16-7 Flipping the section direction 16-8 Changing the hatch pattern 16-8 Creating a detail view 16-9 Inserting the model dimensions Cleaning up the dimensions Inserting dimensions to another view Breaking the view alignment Creating a projected view Adding the centerline symbol Adding datums Adding a flatness tolerance Copying the control frame Modifying the geometric tolerance Adding another position tolerance Adding a symmetric tolerance Adding a bilateral tolerance Adding a limit tolerance Adding a basic tolerance Adding general notes Filling out the title block Exercise: Creating a drawing from a model Exercise: Attaching a note or symbol to a dimension Chapter 17: SOLIDWORKS MBD 17-1 Introduction to Model Based Definition 17-1 Tools needed 17-2 Prismatic Parts 17-3 Opening a part document 17-3 Enabling SOLIDWORKS MBD 17-3 Setting the options 17-3 Adding datums 17-5 Using scope 17-6 Showing the constraint status 17-7 Adding the size dimensions 17-8 Showing the tolerance status 17-8 XV
12 Exercise: Adding the Size and Location Dimensions Turned Parts Capturing 3D Views Publishing PDF and edrawing Files 3D PDF Template Editor Chapter 18: Sheet Metal Parts Hard Drive Enclosure Tools needed Starting a new part document Creating the Base flange Creating a cut feature Creating the first edge flange Creating the second edge flange Copying and Pasting a sketch Creating more cuts Creating a library feature cut Mirroring a feature Toggling the flat display Creating the flat pattern Accessing the sheet properties Using FeatureWorks Feature Recognition Chapter 19: Smart Component Auto Size & Configure Table Tools needed Opening a part document Showing the dimensions and their names Splitting the FeatureManager tree Adding a new configuration Creating mate references Testing the mate references Making a smart component Testing the smart component Adding other instances of the cap Chapter 20: Using Subtract & Intersect Simple Cavity Tools needed Opening a part document Scaling the part 20-3 XVI
13 Extruding the mold block 20-3 Assigning material 20-4 Copying a solid body 20-4 Creating the cavity 20-5 Separating the solid bodies 20-6 Using the intersect tool 20-7 Exercise: Creating a Cavity with Combine Subtract Chapter 21: Using Magnetic Mates 21-1 Deck Assembly 21-1 Tools needed 21-2 Opening a part document 21-3 Publishing an asset 21-4 Opening another part document 21-6 Defining another asset publisher 21-7 Opening an assembly document 21-8 Adding the section1 component to the assembly 21-9 Adding another instance of section Adding more instances Chapter 22: Hybrid Modeling 22-1 Remote Control 22-1 Tools needed 22-2 Opening a part document 22-3 Extruding the first surface 22-3 Extruding the second surface 22-4 Trimming the surfaces 22-4 Thickening the surfaces 22-5 Creating a split line feature 22-5 Adding draft 22-6 Adding fillets 22-7 Shelling the solid body 22-8 Cutting the solid body 22-8 Saving the upper half 22-9 Saving the lower half 22-9 Flipping the cut direction 22-9 Inserting the top half Creating the cut for the keypad Separating the two halves Changing appearance XVII
14 Glossary Index SOLIDWORKS 2018 Quick-Guides XVIII
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