estore Installation & Setup Guide

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1 estore Installation & Setup Guide Christian Diop Product Manager Version 4 (22/01/2015)

2 Contents New in release 4 3. Dimensions 4. Terminal cover 5. Mounting examples 6. Interfaces 7. Interfaces II 8. Main Switch 9. Multiple packs (estore Bus) 10. Master / Slaves 11. Storage mode 12. estore Configuration Utility 13. Configuration Instructions Configuration Instructions Configuration Instructions Configuration Instructions Bus Connection (example 3 estore / ecore) 18. Commissioning summary 19. Multiple pack (example estore / ecore) 20. Connection to MPC01 (interface board) 21. MPC estore 22. MPC estores 23. MPC estores 24. MCA estore 25. MCA1225 / estore 26. MCA1250 / estore(s) 27. Important notes 28. Accessories / spare parts 29. Dometic DCDC40 + estore 30. estore Configuration Utility PC Installation 31. estore Configuration Utility PC Installation 32. FAQ 33. FAQ 2

3 Dimensions 3 * ± 1mm

4 4 Terminal Cover

5 Mounting examples New Vertical Mounting Use the mounting feet to secure the estore DO NOT use straps to hold down the battery as they may damage the estore. Maintain at least 1cm between estore packs in multiple installations Horizontal Mounting Use bands or straps, placed between the inside of the handles and mounting feet, to secure the estore DO NOT use straps on any part of the plastic cover as they may damage the estore. Do not stack the estores Block here! Brackets and straps are shown for indication purposes only and are not supplied by Dometic! Block here! 5 * Comparable performance when tested for vibration, cycle life and charge / discharge performance. Reports available on request.

6 Interfaces Fuse Main Switch Command Negative terminal Positive terminal 6

7 Interfaces II USB for estore set up 3 Colour Status LED ecore to estore (RJ45) estore to estore (RJ11) Main Switch Command LIN /CIB Bus Molex Minfit Upper pin (2) ground Lower pin (1) signal 7

8 Main Switch All estores are equipped with a Main Switch The Main Switch opens automatically to protect the estore battery pack from over voltage or under voltage and overcurrent. The Main Switch can also be operated manually with the Main Switch (MS) Command button Manual Operation Close Main Switch: Press & hold MS Command Tic sound LED flashes green Open Main Switch: Press & hold MS Command Toc sound LED flashes yellow Note: The Main Switch Command (MS command) is active only on the Master estore (see next slides) 8

9 Multiple packs (estore Bus) Up to 8 estore can be connected in parallel, to increase total storage capacity. The estore Bus allows communication between estores. It also provides synchronous control of the Main Switch on all estores connected. The Main Switch Command of the first estore pack (Master) controls all others. The first estore pack (Master) is connected to the Dometic ecore with RJ45 CAN cable. (connection to Dometic Weaco MCA series chargers is though the LIN BUS connection) 9

10 Master / Slaves Slave Slave Master Master Slave estore with CAN connection to ecore (or Weaco LIN Control panel and charger) Pack Address #1 in Battery Configuration utility estore with data bus connection to other estore Pack Address #2 7 in Battery Configuration utility 10

11 Storage Mode estore is delivered in Storage mode to reduce self discharge 12V To wake up the estore, apply 12V DC to terminals. The yellow status LED will begin to flash yellow (indicating that Main Switch is open) 11

12 estore Configuration Utility Used for multiple (parallel) installations with estore bus Uses MODBUS reader program running on PC (see installation instructions page 22). Connect PC to estore with male / male USB cable (Dometic SKU ) Repeat configuration procedure for each estore in installation 12

13 Configuration - Instructions 1 Connect here 1. Connect estore to PC with USB cable (Kit SKU: ) 2. Launch estore Configuration Utility on PC 13

14 Configuration - Instructions 2 3. Press <Ctrl F> or select Find COM in Connection menu 4. Select new COM port number in list (COM 18 in this example) 5. Press <Ctrl P> or select COM Parameters in Connection menu 6. Select Even in the Parity menu of the COM settings screen, press OK 14

15 Configuration - Instructions 3 7. Insert the Pack Address number (1 in this example Master), press <return> 8. Insert the Total Pack Number, press <return> (3 in this example) 9. Insert the Parallel Pack Number, press <return> (3 in this example) MUST BE SAME! 10. Insert the password 3331 in the Save configuration box, press <return> 11. Attach the ID decal to the estore 15 Repeat steps 1 to 11 for each estore in the installation

16 Configuration - Instructions 4 1. After configuring estores, check LED status lights flash RED 2. Connect estore Bus cables see example on next slide 3. After 2 minutes check status LED flashing yellow 4. Check Main Switches by pressing the Main Switch Command of the MASTER estore (#1). All estore should flash green. Note: check main switch before connecting +ve and ve battery cables 16

17 Bus Connection (example - 3 estore with Dometic ecore ) ID decal Slave Slave Master First estore (Master) 1 connection Last estore 1 connection All Others 2 Connections 17

18 Comissioning Summary (estore Bus) 1. Open estore protection flaps (Terminal Cover) 2. Apply 12V to estore terminals to wake up from Storage mode. (yellow status LED will begin to flash) 3. Configure estore with Battery Configuration utility* 4. Attach ID decals (Dometic SKU: ) 5. Install estore(s) 6. Connect estore BUS cable(s)* (Dometic SKU: ) 7. Connect estore to ecore cable** (Dometic SKU: ) 8. Check estore bus connections 9. Connect battery cables 10. Close protection flaps 11. Activate Main Switch on MASTER estore 12. Charge estore(s) Page 4 Page 11 Page Page 17 Page 10 Page 16, 17 Page 17 Page 16 Page 4 Page 6, 8 18 * Installations of multiple estore packs ** Installations with ecore (for LIN/CIB connection see MPC01 / MCA slides)

19 Multple pack (example estore / ecore) estore bus RJ 11 cable Internal Fuse Junction box Common Fuse ecore to estore bus RJ 45 cable 19 Note: Main Switch Command (MS) is active on Master estore only

20 Connection to MPC01 (interface board) This is the communications connection board for the MPC01 network. estore - MPC01 BUS cable IBS_B2A LIN bus connections IBS_B2C IBS_B1 IBS_B2B MPC01 display connection 12V supply to MPC01 For other connections see MPC01 Manual 20

21 Connection: MPC estore Connect IBS_B2A to MCA (item 3) (cable included in MPC01 Scope of delivery) Connect IBS_B2A to estore LIN (cable SKU: ) Connect MPC 12V supply to 12V battery terminals. MCA charger dip switch setting (automatic charge control): OFF ON ON OFF Connect MCA 12V supply to estore 21

22 Connection: MPC estores Connect IBS_B2A to MCA (item 3) (cable included in MPC01 Scope of delivery) Connect IBS_B2A to estore LIN (cable SKU: ) Connect IBS_B2B to estore LIN (2 nd estore) Connect MPC 12V supply to 12V battery terminals. MCA charger dip switch setting (automatic charge control): OFF ON ON OFF Connect MCA 12V supply to estore 22

23 Connection: MPC estores Connect IBS_B2A to MCA (item 3) (cable included in MPC01 Scope of delivery) Connect IBS_B2A to estore LIN (cable SKU: ) Connect IBS_B2B to estore LIN (2 nd estore) Connect IBS_B2C to estore LIN (3 rd estore) Connect MPC 12V supply to 12V battery terminals. MCA charger dip switch setting (automatic charge control): OFF ON ON OFF Connect MCA 12V supply to estore 23

24 MCA estore estore - MCA BUS cable Connect one estore to one MCA charger Connect MCA +ve & -ve terminals (item 7 & 8) to estore terminals (Item 3 & 1) Connect estore MCA BUS cable to estore (LIN) and MCA charger (Item 3) MCA charger dip switch setting (item 6) charge voltage 13.8V: OFF ON ON OFF 24 Note: estore MCA BUS cable not required for installations with MPC01. Use estore MPC01 BUS cable

25 MCA1225* / 35* + estore Connect one estore to one MCA charger Connect MCA +ve & -ve terminals (item 7 & 8) to estore terminals (Item 3 & 1) Connect estore MCA BUS cable to estore (LIN) and MCA charger (Item 3) MCA charger dip switch setting (item 6) charge voltage 13.8V: OFF ON ON OFF 25 * For MCA 1225 & MCA1235 use both +ve terminals for full charge output.

26 MCA1250 / estore(s) Connect one +ve MCA charger terminal per estore, providing max. 12V, 40A output. Connect MCA +ve & -ve terminals (items 7 & 8) to estore terminals (items 3 & 1) Connect estore MCA BUS cable to estore (LIN) and MCA charger (Item 3) MCA charger dip switch setting (item 6) charge voltage 13.8V: OFF ON ON OFF 26

27 Important Notes Always use power cables of the correct section Always use power cables of the same length and section in multiple estore installations (see example on page 19) Always connect power cables to a single common junction with estore Bus installations (see example on page 19) Always use an appropriately sized fuse after the junction, in multiple Installations (see example on page 19) Always charge estore after installation. Never connect the estore Bus cable (RJ11) to a telephone socket. It will irreparably damage the estore and may cause fire. When connecting multiple estores to MCA 1250 / 1280 (charger only), estore Bus can be configured to provide synchronised command of all estore Main Switches. See pages 8 to 17 for instructions. When connecting to MPC01 (with or without MCA charger) no estore Bus setup is required, so the main switch of each estore acts independently. Check, on the MPC01, regularly if estore is connected (check current values when estore is in use). When estore and MCA charger (without the MPC01), connect the estore MCA BUS cable to the first estore 27

28 Accesories / Spare parts 1. estore BUS cable Kit - (Dometic SKU: ) (RJ 11 - pin to pin + estore ID decals) for communication between estore units in multiple estores, when using estore Bus. 2. estore configuration kit - (Dometic SKU: ) (male /male USB cable + CD) for set up of multiple estores -installers only. 3. estore - ecore BUS cable - (Dometic SKU: ) (Cat 5 LAN cable, RJ45 pin to pin) for communication between estore and ecore 4. estore - MPC01 BUS cable - (Dometic SKU: ) for communication between estore and MPC01 5. estore - MCA BUS cable - (Dometic SKU: ) for communication between estore and MCA for installations with MPC01, use estore MPC01 BUS cable 6. Replacement Fuse (250A) - (Dometic SKU: ) (little fuse Mega series, hole dist. 50.8mm) 28

29 Dometic DCDC40_eStore New A special version of the DCDC40 (DCDC40_eStore) has been created for installations with high voltage (smart) alternators. Output voltage pre-set to 13.8V (ensures estore remains connected)*. Output current reduced to 35A for continuous use. SKU: Discharging with ecore AC Load > DCDC40 output At V ecore inverter stops. estore recharges to 13V (SOC ~ 10%) and inverter restarts. Discharging with AC or DC Load > DCDC40 output (no ecore) At V Main Switch opens and battery disconnects. Remove load and recharge using DCDC40 Connect ECL Switches before DCDC converter DCDC40 output matches estore voltage, so it s impossible to determine vehicle battery voltage Connect input to alternator and output to estore terminals Connect DCDC40 control wire to alternator D+ input, so DCDC40 operates only when vehicle is running 29 * estore may disconnect due to temperature (e.g. < 0 C)

30 estore Configuration Utility PC Installation The Configuration utility uses the MODBUS reader program running on PC The Set up CD is found in the estore configuration kit (Dometic SKU ). The USB drivers for Windows PCs can be found on the set up CD. (can also be found at Copy all files from CD to the PC Run mbreader_setup.exe to install Modbus. Complete the estore wake-up procedure (if not already done) Connect PC to estore using USB cable* The PC will load the USB driver to connect with estore. The PC may attempt to search for the driver in internet, using windows update. To avoid this, use the setting: For instructions, see Open the estore Configuration Utility and follow the set up procedure using the instructions in this guide 30 * Ensure the estore wake-up procedure has been performed

31 estore Configuration Utility PC Installation Notes: If the estore_configuration_utility.mbc does not run automatically (choose application), search for MBReader.exe and select. Ensure Always use the selected program to open this kind of file is checked 31

32 FAQ estore What is the mounting position of the estore? The estore should be mounted upright and fixed with its mounting feet. What is the working temperature of the estore? Discharge: -30 to 55 C (but with reduced capacity below 0 C) Charge: -10 to 55 C (max 5A < 0 C) + 0 to 40 C, ambient temperature recommended What is the Storage temperature of the estore? - 30 to 60 C Note: Long term storage at high or low temperature will reduce life. What is the ideal temperature range for full performance and long life of the estore? The estore will work best and have the greatest life if operated between 10 and 30 C. Try to store the estore (long term) at C for optimum life. Remember to open the estore main switch when the RV is stored, to eliminate parasitic currents. Can the estore BMS communicate with other devices? The estore communicates with Dometic ecore, Dometic Weaco MPC01 control panel and Dometic Weaco MCA series chargers. 32

33 FAQ estore How does the estore behave on 100% charge if alternator or solar controller goes to 16V? The estore has over voltage protection of each individual cell through the BMS. It will disconnect the estore (Main Switch) from the system to protect itself at a theoretical maximum of 15.2V. However, it will generally open at lower voltage. 13.8V end of charge voltage will ensure estore remains connected (Main Switch closed). Do we have a service software? Dometic technical dept. has tools to help diagnose estore. How can I restart the estore after cutting off at low voltage (LVC) The estore will reach Low Voltage Cut-off (LVC) due to over discharge. ecore (if connected) will automatically reconnect the estore when mains power returns. For other chargers the procedure is; remove the load and reset the main switch, then immediately start the charger. If the battery voltage is very low (battery does not reconnect manually), start the charger before closing the Main Switch. What do I do if the PC does not recognize the BMS COM port. Check if the driver installed properly. Disconnect USB cable and restart the computer. If the status LED is not flashing, the BMS may need to be reset. 33

34 Thank you for your attention!

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