KCR-R CONSTANT AIR VOLUME FLOW REGULATOR
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- Poppy Sullivan
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1 KCR-R CONSTANT AIR VOLUME FLOW REGULATOR Intended use: The regulator can be used in both intake and exhaust ventilation ducts. Made of M1 class plastic. Operating range up to 60 C Desription: The constant air flow regulator (with the possibility of settings change) is a control element that operates independently of the pressure in a duct and without external power supply. The device regulates the air flow within the pressure range from 50 Pa to 250 Pa, maintaining declared accuracy of regulation. As a consequence, the regulator becomes an indispensable element of continuous installation balancing, ensuring constant volumetric air flow. The regulator is equipped with a special vibration silencer, which stabilizes the regulator operation and, due to an external scale, it is possible to set required flow value independently. Advantages: Gasket Vibration silencer Setting scale Body Damper KCR regulator has many advantages. The most important one is the fact that it is the most effective and comfortable method of balancing the ventilation system, in comparison to other known methods, like regulation with manual dampers, flow balancing, etc. Furthermore, it automatically reacts to changes in pressure in ventilation systems (within the range from 50 Pa to 250 Pa). Other advantages are: The possibility of changing settings independently, within the range of available positions. The possibility of accessing the regulator from the outside, if a revision hole has been cut. The device independently adapts to pressure changes in the duct, which makes the balancing process easier. It does not require electric power supply. It can be used both in ventilation and air-conditioning syst Figure 1. KCR-R regulator design Dimensions: ØD Table 1 KCR-R regulator dimensions Dimension Diameter ØD [mm] L [mm] Weight [kg] , , , , , ,8 L Figure 2. KCR-R regulator dimensions 1 KCR-R - Round constant air flow regulators (CAV)
2 AIR REGULATION AND DISTRIBUTION Operating range: Table. 2 KCR-R regulator operating range KCR Pos [m3/h] [l/s] KCR Pos [m3/h] [l/s] Ø Ø Change in settings: Change in the default value of flow can be made independently. In order to do it, you should observe the following steps: 1. The flow setting must be done before you insert the regulator into the duct (alternatively, b fore the regulator mounting an inspection hole must be made to enable the settings changing). 2. Loosen the fixing bolt by making 3. two turns with a screwdriver 4. with Torx tip, size Select one of available setting positions on the scale for the set flow value, moving the fixing screw to a proper location with a screwdriver. 6. Tighten the screw. 7. Remember to mark the regulator mounting area in order to do this, tear off an information sticker supplied with the regulator, fill out the set values, and stick it on the duct wall in the mounting area. Special attention should be paid to mounting the regulator accordingly to the air flow direction. Correct mounting direction is marked next to the setting scale. Figure 3. Change in settings of KCR-R regulator KCR-R - Round constant air flow regulators (CAV) 2
3 Installation: KCR flow regulator is designed for mounting inside a duct, both in vertical and horizontal systems. The gasket at the body perimeter ensures tightness and secure installation, preventing the regulator from unwanted uncontrolled displacement. The regulator shall be mounted in accordance with the flow direction, which is marked on the housing near the setting scale. In the case of horizontal mounting it is recommended to mount the regulator with the scale at the bottom (in parallel to the floor). In order to ensure correct operation of the device, observe the following rules: Provide 3 D straight section before the regulator In case of installation before/after the terminal unit of the ventilation system, maintain the following straight sections: 3 D in case of intake ducts 1 D in case of exhaust ventilation ducts Figure 4. Recommended installation of KCR-R regulator Figure 5. Change in settings of KCR-R regulator 1xD 3xD Figure 6. Recommended straight section before KCR-R regulator, relative to the exhaust grille Figure 7. Recommended straight section after KCR-R regulator, relative to the supply diffuser! Do not touch, pull nor press internal movable parts during installation of the regulator in the duct, because they may get damaged. Remember to mark the mounting area and set flow values after installation, attaching the sticker supplied with the product. i * If the installation is correct, accuracy of the regulation is equal to +/- 10% of the set value. Table 3. Sound pressure level for 50 Pa differential pressure KCR [m3/h] [l/s] L pa db(a) KCR [m3/h] [l/s] L pa db(a) Ø Ø KCR-R - Round constant air flow regulators (CAV)
4 Table 4. Sound power level of flow noise Sound power level of regenerated noise KCR Q [m3/h] Q [l/s] p = 50 Pa p = 100 Pa The way of installation with the possibility of changing settings from the outside of the duct: Ø 80 Ø Table 5. Sound power level of flow noise Sound power level of regenerated noise p = 150 Pa p = 200 Pa 1. Plan the regulator installation area (it is recommended to mount it with the scale directed to the bottom) 2. Drill an inspection hole centrepoint in the duct 3. Measure distance from the inspection hole centre to the duct end (a) Cut the inspection hole with a keyhole saw of D diameter presented in Table 6. KCR Q [m3/h] Q [l/s] Ø 80 Ø Insert the regulator to the distance x = a - b, where: b values are given in Table Set the desired flow value and tape the inspection hole with the sticker supplied with the device Table 6. Dimensions of inspection holes for settings changing from the outside of the duct KCR b [mm] D [mm] Ø Ø KCR-R - Round constant air flow regulators (CAV) 4
5 KCR-R - Round constant air flow regulators (CAV) When ordering, please provide information in accordance with the following pattern: KCR-R - <D> - <V nom > - <R> D V nom R regulator diameter flow setting value none - no factory settings (default setting first range) 1 - value set in the factory (please give the setting in m3/h)* paid option settings regulation from the outside of the duct none - settings changing before the regulator mounting ZN - settings changing from the outside of the duct Order example: KCR-R m3/h 5 KCR-R - Round constant air flow regulators (CAV)
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