sia Abrasives Your key to a perfect surface

Transcription

1 New Products 2011

2 sia Abrasives Your key to a perfect surface Many materials hide a secret. They keep their real beauty hidden. Only a professional finish can reveal what is inside. sia Abrasives has devoted itself to achieving perfectly finished surfaces for more than 135 years. Finished by sia Abrasives the final touch makes all the difference to a wide variety of materials: wood acquires its expressive colour, striking colour contrasts or astounding grain, leather captivates with its subtle nuances, contact lenses ensure the very best acuity of vision, metal glows at the peak of its perfection, marble develops its variety of effects, both robust and filigree, and plastics or the most sophisticated of coatings become the embodiment of functionality and aesthetic appeal. With our tried and tested surface solutions, we are on hand to offer the expertise that your specific applications require. 2

3 Wood & Panel 12 Automotive & Composites 24 Metal 44 sia Abrasives sia Abrasives about us 4 New Products Communication media 56 3

4 sia Abrasives about us. Company The sia Group, with its headquarters in Frauenfeld, Switzerland, is one of the world s leading suppliers of innovative abrasive systems. It develops, manufactures and markets complete abrasive systems, tailored to specific requirements and applications, for the surface treatment of every type of workpiece. These products turn sanding and grinding into surface technology. sia Abrasives employs about 1250 people worldwide and is represented with partners in over 80 countries. 4 Coated abrasives Classic coated abrasives and abrasive systems for conventional surface preparation and finishing on all kinds of materials. Nonwoven abrasives Nonwoven abrasives for surface preparation, cleaning and structuring, primarily for use on metal.

5 Top-quality products from Switzerland Our careful choice of premium materials, the latest production and manufacturing equipment and sophisticated production technologies enable us to provide sanding products at the highest level. Abrasive materials from sia undergo continuous development based on demanding customer requirements and our detailed analysis of production materials. They thus represent the finest examples of Swiss precision and quality with one goal: a commitment to the perfect surface. Bonded abrasives Precision cutting discs for optimum cutting performance and efficient grinding discs for a wide variety of metalworking applications. Foam abrasives Foam sanding blocks and pads of different shapes and hardness for precision finishing of wood, fillers, paints and coatings. 5

6 sia Abrasives Know-how Wood & Panel The Wood & Panel application area covers the entire range of wood surface treatment. This includes surface treatment of furniture, interior finishing, kitchen and shopfitting, boat-building, restoration, renovation and painting. An important part of this area also covers industrial manufacturers requirements for wood based boards, solid wood boards and cement-bonded fibreboards. A wide selection of products in a huge variety of forms from discs to wide and portable belts makes it possible to meet users demanding requirements for surface quality, lifetime and mechanical load capacity. 6

7 for all applications. Automotive & Composites The Automotive and Composites application area specialises in process-optimised surface solutions for processing and treating automotive body parts and fibre-reinforced plastics (such as carbon- or glass-reinforced plastics) and offers a complete system comprising abrasives, machinery and accessories. Our application-specific solutions have been developed for the marine, aviation, transport, automotive and wind energy sectors as well as for bodywork specialists and automobile painters. Metal The Metal application area focuses on surface treatment for all metals ranging from rough grinding to material removal through to structuring for finishing purposes. The market is split into five segments: metalware, container building and toolmaking; foundries and forges; rolling mills and drawing works; fixtures and fittings industry and precision engineering and watch industry. This structure ensures a clear range of products to achieve the perfect surface that each user wants. 7

8 New Products Automotive & Composites 7241 siacarbon Metal Wood & Panel Automotive & Composites 2510 siabite 1960 siarexx cu Disc Ø 225 mm Multi-hole pad Week 11 Metal Week 15 Wood & Panel siaslide pad type M Week 34 Week siabite Metal 2803 siaron Week 21 Automotive & Composites Intermedi pad Week 14 Wood & Panel Week siarexx cut for Festool Rotex RO 90 DX Week 34 Metal 2815 siaron Week 23 Week 20 Jan Feb March April May June July Au 8

9 Automotive & Composites 1950 siaspeed FK 2011 t Week 36 Automotive & Composites 5550 siaprime Automotive & Composites 1950 siaspeed siasoft plus Week 8 ate Week 36 Automotive & Composites 1950 siaspeed siasoft P800+P1000 Wood & Panel 1993 siawood Week 46 Week 36 Automotive & Composites 1913 siawat skf Week 36 g Sept Oct Nov Dec Jan Feb March 9

10 More than 135 yea The right formula for the p Technology leader Our careful choice of premium materials, the latest production and manufacturing equipment and sophisticated production technologies enable us to provide sanding products at the highest level in constant quality. Production competence The flexible abrasives by sia Abrasives in Switzerland are developed according to the ever changing user requirements and explicit material analysis. They represent high quality Swiss precision and workmanship with the one goal: the best abrasives with the greatest possible efficiency to achieve a perfect surface. Surface treatment at its best! Prime quality sanding results! 10

11 erfect surface. Innovative Solutions In close collaboration with the leading varnish and paint manufacturers of the furniture and automotive industries, new abrasive standards are set by their own research and development trials. Trendsetting abrasives and genuine product innovations with trendsetting processes result in sanding surface technology. For new applications, the optimised grinding solution! Professional advisory service Professionals from a diverse range of industries are given comprehensive training in our stateof-the-art training centres. An extensive training programme is available with a high proportion of practical activities, which offers know-how and experience to dealers and professional users. System wide working processes are discussed in group consultations so as to define the best possible solutions. Customer-specific from one professional to another! rs of sanding know-how. 11

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13 Wood & Panel

14 Pushing siaslide to the next The new type M. Main application area Perfect for fine sanding of composite panels with higher stock removal than siaslide pad type S, but with a better surface quality than siaslide pad type H. Advantages Completion of a well established system Two additional possibilities of siaslide pad combinations: siaslide-pad 80/40 M and siaslide-pad 80/55 M The sky blue support material makes it easy to distinguish from existing siaslide pad types Even the new siaslide pad type M is recyclable Communications > Panel Surface solutions siaslide pad type M For every user a perfect pad combination 14

15 level. Target groups Manufacturers of composite panels (Particleboard, MDF, OSB, Plywood, Solidwood boards) Industrial wide belt sanding Product properties The siaslide pad type M covers the midrange of hardness. The hardness corresponds to the siafelt, which is still used on conventional sanding shoes. 15

16 Open-coat, reduced clogging, sustained high removal rate. Main application area Thanks to their open coat, the belts in the 1993 siawood series are very powerful, achieve sustained high removal rates and do not get clogged. Very good results were achieved compared to the competitors, especially on highly resinous softwood. Advantages Minimal clogging on resinous softwood Long lifetime Perfect surfaces thanks to TopTec Highest quality surface finish Communications > Wood Surface solutions 1993 siawood Longest lifetime on resinous softwood 16

17 Target groups Furniture makers Joiners Softwood sawmills Product properties Aluminium oxide belt that barely clogs at all on resinous softwood and, thanks to TopTec technology, guarantees perfect surfaces every time. 17

18 The all-rounder: even for t generation of power tools. Main application area The new 7-hole disc / Ø 90 mm in the successful 1960 siarexx cut series is the perfect addition to the range for painters and joiners. Our new 7-hole discs and our already proven polygon mean that even the new Festool Rotex RO 90 DX can be equipped with 1960 siarexx cut abrasives. Advantages All-rounder for universal use Low clogging on paints and varnishes Long lifetime Communications > Wood Surface solutions 1960 siarexx cut Discs and polygons for Festool Rotex RO 90 DX 18

19 he latest Target groups Painters Joiners Product properties All-rounder for a professional finish on wood, paint, cement-bonded fibreboards and lacquers. 19

20 Perfect surfaces now achieva wall and ceiling sanders. Main application area 1960 siarexx cut now makes it possible to achieve perfect surfaces even with commercially available wall and ceiling sanders. The 225 mm discs now added to the range are compatible with power tools such as Planex from Festool or Giraffe from Flex, making it easier to sand cement-bonded fibreboards and paint. Advantages All-rounder for universal use Low clogging on paint Long lifetime Communications > Wood Surface solutions 1960 siarexx cut Discs with Ø 225 mm for wall and ceiling sanders 20

21 ble with Target groups Painters Drywallers Joiners Product properties All-rounder for a professional finish on wood, paint, cement-bonded fibreboards and lacquers. 21

22 Wood & Panel Key produ 1960 siarexx cut The all-rounder on wood, lacquer and paint 1919 siawood The belt product for exquisite wood- and lacquer-sanding 1729 sialac Lacquer sanding belt for a professional finish on the latest lacquer systems Foam abrasives Fine finish, maximum flexibility and no clogging 22

23 ct range 1718 siapan The paper belt for a surface finish without chatter marks 2718 siapan z TopTec The tough and durable belt from coarse to fine sanding 2918 siapan z TopTec The right product for all wood applications 3708 siapan The combination belt for performance and finish siaslide Pads heavy / soft The innovative pads make time-consuming sanding shoe preparation a thing of the past... check for other exciting products! 23

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25 Automotive & Composites

26 Dust-free surface thanks to 103 extraction holes. Main application area The innovative multi-hole air chamber backing pad with a total of 103 dust extraction holes is the successor to the 15-hole air chamber backing pad and can be used for all common discs with diameter 150 mm. A matching Intermediate Pad is also available. Advantages Developed for multi-hole and net-type abrasives Also suitable for 6-, 7-, 9- and 15-hole discs Multi-hole pattern guarantees consistent dust extraction and a clean environment Simplifies stock and inventory management New heat-resistant velcro Communications > Automotive Flyer siacarbon Automotive brochure Surface solutions Multi-hole pad The exclusive backing pad with excellent abrasion properties 26

27 Target groups Dealer Automotive applications Wood applications Composite applications Automotive accessories Product properties Compatible backing pad with any common D/A sander thanks to the Festool adapter (5/16"+M8). Comfortable to handle with low vibration thanks to the optimised foam consistency. 27

28 12 times longer lifetime co to conventional abrasives. Main application area Ideal for the sanding of factory primers, scratch-resistant lacquers, polyester or epoxy gelcoats, hard fillers as well as primers and melamine foils. Advantages Excellent performance on hard materials Very good lifetime and removal rate thanks to state-of-the-art diamond technology Significantly reduced material expenditure Increased efficiency due to measurable time-saving Full-surface dust extraction Communications > Automotive Flyer Product movie siacarbon Sample card Surface solutions 7241 siacarbon siacarbon the harder, the more efficient 28

29 mpared Target groups Body shop specialists Cabinet maker Body painter Painters (woodworking) Boat-building, transport Product properties Diamond-coated abrasives with net structure and pressure-equalising foam for an easy and fast disc change. 29

30 Dust-free surface thanks to 103 extraction holes. Main application area Can be used for all common discs with diameter 150 mm. Adapts perfectly to the surface. Advantages Developed for multi-hole and net-type abrasives Also suitable for 6-, 7-, 9- and 15-hole discs Multi-hole pattern guarantees consistent dust extraction and a clean environment Simplifies stock and inventory management New heat-resistant velcro Communications > Automotive Automotive brochure Surface solutions Intermediate pad, 103-hole Matched to the 103-hole backing pad 30

31 Target groups Industry and after-market Automotive applications Wood applications Composite applications Automotive accessories Product properties The Intermediate Pad equalises pressure, helping the abrasive to adapt perfectly to curves and rounded surfaces. 31

32 Further cementing the succe of the 1950 siaspeed series. Main application area Producing a matt finish on old and new lacquers for blending. Retouching of new lacquer, for removal of dust inclusions and orange-peel effect. Advantages Homogeneous sanding finish Longest lifetime Uniform abrasive structure on film Can be used wet or dry FEPA P Standard Communications > Automotive Flyer, automotive brochure Product video Folding display boards, posters Sample card Desk writing pad 1950 siaspeed ultrafine grit siaspeed at full speed to a perfect surface 32

33 ss Target groups Bodywork specialists Painters Automotive plants Preparation workshops Vehicle manufacturing, boat-building, joinery Product properties Film-backed P800 P1500 ultrafine grit abrasive for efficient clear coat rework. 33

34 Premium high-performance for industry and repairs. Main application area Flatting of body filler, gelcoat and composites. Sanding of lacquers and paints, steel, aluminium, plastics, hard and soft wood, mineral materials etc. Advantages Best edge stability with film backing The highest of removal rates thanks to ceramic grit Minimum of clogging thanks to special coating and optimised binder resin No disruption to coating High level of flexibility guarantees trouble-free sanding at corners and edges Communications > Automotive Flyer, brochure Product video Sample card 5550 siaprime siaprime setting new standards 34

35 abrasives Target groups Windmill manufacturers (rotor blades) Vehicle manufacturing and boat-building Bodywork specialists Joiners and painters Product properties Thanks to a new kind of abrasive structure and the specific application of ceramic grit, performance and lifetime have been improved considerably. 35

36 A unique combination in ab film and foam. Main application area Sanding for the blending of curves, edges and those difficult to reach areas. Advantages Innovative perforation No sharp edges Smooth Little wrinkling thanks to film Can be used wet or dry Communications > Automotive Brochure Application DVD Folding display boards, posters Sample card Desk writing pad 1950 siaspeed siasoft P800 + P1000 siaspeed at full speed to a perfect surface 36

37 rasives: Target groups Bodywork specialists Painters Paint shops Boat-building and vehicle manufacturing Product properties Supple film abrasive on a foam backing for wet and dry sanding without nuisance wrinkling. 37

38 Innovative dispenser for quic dispensing of daisy discs. Main application area Sanding out of dust inclusions manually or using machine. Advantages High performance for stock removal with good finish Innovative dispenser box Uniform grain distribution Sturdy and flexible paper backing High tearing resistance Communications > Automotive Automotive brochure 1913 siawat self-adhesi siawat for quality wet sanding 38

39 k and easy Target groups Bodywork specialists Painters Paint shops Boat-building and vehicle manufacturing Product properties Ultrafine grit self-adhesive discs contained in a new dispenser that is unique, handy and practical. Once dispensed, siashine enables fast and easy polishing. Also available in siafast. ve discs 39

40 1950 siaspeed siasoft plu siasoft quality for manual Main application area Initial sanding of curves, edges and curved shapes; final sanding of filler and sanding for blending. Advantages Pressure-equalising foam layer Adaptable to contours No Intermediate Pad required Even sanding pattern Proven siaspeed quality Communications > Automotive Surface solutions siaspeed at full speed to a perfect surface 40

41 sanders. Target groups Bodywork specialists Painters Paint shops Boat-building and vehicle manufacturing Product properties 1950 siaspeed quality is backed with a siafast cloth, enabling rapid exchange of 150 mm discs. s 41

42 Automotive & Composites 1950 siaspeed At full speed to a perfect surface 1940 siacar A fast, effortless way to a perfect finish 5550 siaprime Setting new standards 1913 siawat High work rate with excellent finish 42

43 Key Product Range 6120 siavlies speed Fast and consistent finishing 7241 siacarbon The harder, the more efficient 7240 siacarat For sanding of scratch resistant surfaces 7940 siaair Swiss finish in perfection... check for other exciting products! 43

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45 Metal

46 Maximum stock removal. Maximum lifetime. Main application area Ideal for moderate and low pressure applications on superalloy, implants and titanium. Advantages High performance and long lifetime thanks to new ceramic technology Cool cut thanks to modern components Optimised backing technology for specific applications Very high cut with low pressure Communications > Metal Metal catalogue Sample card Safety information Surface solutions 2510 siabite Best in class for manual belt applications 46

47 Target groups Manufacturers of mostly highalloy steels such as turbine and implant industry Product properties Ceramic series with application-optimised backing for professional finishing of heavy, free-cutting, high-alloy materials. 47

48 Maximum stock removal. Maximum lifetime. Main application area Ideal for use on superalloys, surgery, turbine blades and titanium with high to very high pressure. Advantages Highest performance and long lifetime thanks to newest ceramic technology for extreme applications Very cool cut thanks to modern components Optimised backing technology for specific applications Very heat resistant Specially developed for long-term application Very high edge stability Communications > Metal Metal catalogue Sample card Safety information Surface solutions 2515 siabite Best in class for automatic grinding 48

49 Target groups Manufacturers of mostly high-alloy steels such as turbine and implant industry Product properties Ceramic series with application-optimised backing for professional finishing of heavy, free-cutting, high-alloy materials. 49

50 Best price-performance ratio. Main application area Developed for use in stainless steel and steel applications with moderate pressure. Advantages Excellent performance and lifetime Optimised backing technology for specific applications Very high cut with low pressure Communications > Metal Metal catalogue Sample card Safety information Surface solutions 2803 siaron Engineered for industrial operations 50

51 Target groups Manufacturers of alloy steel for precision casting, container building and shipbuilding industries Product properties Zircon series with application-optimised backing for professional finishing of stainless steel. 51

52 No pressure too high. Main application area Developed for use in stainless steel and steel applications with high pressure. Advantages Excellent performance and lifetime Optimised heat-resistant backing technology for specific applications Communications > Metal Metal catalogue Sample card Safety information Surface solutions 2815 siaron Designed for rough grinding 52

53 Target groups Manufacturers of alloy steel for precision casting, container building and shipbuilding industries Product properties Zircon series with application-optimised backing for professional finishing of stainless steel. 53

54 Metal Key Product Range 2800 siaron Wet-sanding for perfection 2820 siamet The all-rounder 2546 siabite Flexibility in combination with high performance 2824 siaflap Specialist products for different needs 54

55 4815 siacut The specialist for stainless steel 4819 siaron Engineered for steel applications 2980 siafin The evergreen 4515 siabite The new ceramic fibre disc... check for other exciting products! 55

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57 Communication media

58 New Products sia flyer We have over 135 years of expertise in abrasives and something to show for it. The new leaflet sia Abrasives Perfect sanding solutions reveals exactly what sia Abrasives is all about. Published in English, German, French, Italian, Spanish and Flemish sia Abrasives Sample book This new, compact reference book featuring a selection of the most important 76 key product series offers a comprehensive starting point for all frequently asked questions about surface treatment likely to be raised during consulting discussions. Published in English, German, French, Italian and Spanish sia Abrasives Wood catalogue This systems brochure for solid wood, wood-based materials and varnishes is designed primarily to help you find suitable products for typical applications in these three areas. It also provides valuable fundamental information from the areas of abrasives, sanding technology and materials. Published in English, German, French, Italian, Spanish, Flemish and Portuguese Application area: Wood 58

59 Turbines brochure The turbines brochure has been specially developed for the turbine industry. It gives clear and summarised information detailing which abrasives can be used for specific applications involving the parts of stationary turbines and jet turbines. For manufacture and maintenance services. Published in English, German, French, Italian, Spanish and Chinese (Mandarin) Application area: Metal 5770 siaway flyer This four-page flyer provides information about specific applications in a wide variety of industries and explains which products are suitable for which surfaces. It is intended to be used as a basis for sales talks and presents an overview of the non-slip product range. Published in English, German, French, Italian, Spanish and Flemish Application area: Automotive & Composites Automotive Systems This brochure is an information guide for surface treatment in the automotive industry. The Sanding systems section offers illustrated recommendations for applications and products throughout the entire sanding process, from the coarse to the micro finish, and every grade in between. In conjunction with the Sanding technology section, this brochure explains to the customer how sia Abrasives sanding systems can be used profitably and efficiently. Published in English, German, French, Italian, Spanish and Flemish Application area: Automotive & Composites 59

60 Key Product Range Composites The Composites systems brochure provides application-orientated information about the challenges facing the grinding and sanding processes for the transport, wind power, automotive and marine industries. Careful co-ordination of products with perfectly matched abrasives ensures a systematic and perfect finish on the synthetic fibre composites. Published in English, German, French and Spanish Application area: Automotive & Composites Metal catalogue This brochure provides clearly structured, illustrated sanding recommendations based on criteria such as material type, type of sanding, sanding job and performance level while taking into account the desired product characteristics (e.g. contact pressure, material removal, stability, finish or flexibility). Published in English, German, French, Italian, Spanish and Portuguese Application area: Metal Fibre discs The Fibre discs product sheet gives the reader an at-a-glance overview of the fibre discs product range available from sia Abrasives. The individual products are aligned for easy comparison of properties, material and area of application. Published in English, German, French, Italian, Spanish, Flemish and Portuguese Application area: Metal 60

61 Panel brochure This brochure shows what customers get when they choose sia Abrasives. From customer advice to distribution, this brochure contains valuable tips and information. Products and accessories are comprehensively described. Published in English, German, French, Italian and Spanish Application area: Panel TopTec folder & flyer Top Tec is a range of sia Abrasives sanding belts that produce the perfect result. Controlled grit coating, optimum belt joint and dust-free operation: Top Tec belts have all the necessary ingredients for success. The folder with optional product flyers offers product-specific information for belt sanding in the area of wood and panels. Published in English, German, French, Italian, Spanish and Flemish Application area: Wood & Panel Paints & lacquers The Sanding systems for paints and lacquers brochure names the products essential to the treatment of coated surfaces. Whether it s sanding down, keying or fine sanding, the brochure has the right product for the surface concerned. Published in English, German, French, Italian, Spanish and Flemish Application area: Wood 61

62 7940 siaair The siaair flyer gives the customer real-world examples showing how clever technology helps to achieve brilliant results on high-gloss coats in the automotive industry and on mineral-based materials. Published in English, German, French, Italian, Spanish and Flemish Application area: Automotive & Composites 1950 siaspeed At full speed to a perfect surface! This compact flyer for the siaspeed series presents a full, at-a-glance overview of the available grit sizes, conversion forms, application areas and accessories. Published in English, German, French, Italian, Spanish and Flemish Application area: Automotive & Composites 6120 siavlies speed This flyer provides information about the products in the siavlies speed series, including a description of their design and the advantages they offer. It finishes with a range of application recommendations to make it a compact reference tool for the auto repair industry. Published in English, German, French, Italian, Spanish and Flemish Application area: Automotive & Composites 62

63 siacarat For the treatment of scratch resistant surfaces siacarat is sia Abrasives answer to the ever harder materials used in the automotive and composites field. The siacarat flyer answers all questions to do with the structure, properties and area of use of the innovative net-backed abrasive with diamond grit. Published in English, German, French, Italian, Spanish and Flemish Application area: Automotive & Composites siafleece This flyer gives a compact overview of the nonwoven abrasives available from sia Abrasives. Presenting each individual series, their properties and their recommendations for use, it features comprehensive information about our fleece products. Published in English, German, French, Italian and Spanish Application area: Metal Foam abrasives The foam abrasives flyer gives a compact overview of the foam abrasives product range available from sia Abrasives. It provides basic information about structure and suitable applications. Published in English, German, French, Italian, Spanish and Flemish Application area: Wood 63

64 sia Abrasives Industries AG 8501 Frauenfeld Switzerland sia New Products en by sia Abrasives Industries AG All rights reserved