FAILURES TO MONITOR AND PREDICT. Detect early warning signs Automate monitoring of critical systems Give critical data to key decision makers
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2 FAILURES TO MONITOR AND PREDICT Detect early warning signs Automate monitoring of critical systems Give critical data to key decision makers
3 ABOUT ASTRO TECHNOLOGY ADVANCED INSTRUMENTATION FOR: Subsea fields Pipelines and risers LNG facilities ENGINEERING CAPABILITIES INCLUDE: System integration Real-time embedded systems Experimental stress analysis Fiber-optic sensor technology Conventional sensor integration Environmentally hardened systems Software development
4 DEVIL S TOWER BASS LITE (OMAE 2012) Located in Atwater Valley Block 426 Utilizes 20.3-cm (8-in) diameter flowline 90-km (56-mi) length Ties to Devil s Tower in Mississippi Canyon Production Up to 130 million cubic feet per day Water depth 2,050 m (6,750 feet) Commenced operation in February 2008 MONITORING: Pressure Temperature Hoop and Axial Strain
5 PREVIOUS INSTRUMENTATION ON DEEPWATER RISERS SPAR SEMI-SUBMERSIBLE
6 TROIKA GULF OF MEXICO ASTRO TECHNOLOGY pioneered the use of fiber-optic sensors on a subsea pipeline to monitor pressure, strain and vibration in external casing pipe bundle during fabrication.
7 FIBER-OPTIC SENSORS FOR DEEPWATER DRILLING OCEAN CLIPPER
8
9 FIBER BRAGG GRATINGS
10 OPTICAL POWER RELATIONSHIP BETWEEN WAVELENGTH & STRAIN EXAMPLE BASE WAVELENGTH FOR A SINGLE FBG WAVELENGTH (NM)
11 OPTICAL POWER RELATIONSHIP BETWEEN WAVELENGTH & STRAIN TENSION REFLECTED SIGNAL FROM THE PREVIOUS FBG IN TENSION WAVELENGTH (NM)
12 OPTICAL POWER RELATIONSHIP BETWEEN WAVELENGTH & STRAIN COMPRESSION REFLECTED SIGNAL FROM THE PREVIOUS FBG IN COMPRESSION WAVELENGTH (NM)
13 TENSION LEG PLATFORM SENSORS
14 TENDON TENSION MONITORING SYSTEM POLYURETHANE BODY BAND CLAMPS EXITING CABLES HANDLE
15 ADHESION TESTING FOR SUBSEA INSTALLATION FEA TEST ARTICLE PIPE FOR TENSION TESTING Avoid Local Areas of Inelastic Deformation (>50 ksi)
16 UNIFORM LOADING IN COMPRESSION & TENSION COMPRESSION Uniform 25 ksi TENSION Uniform 25 ksi
17 TENSION COMPARED TO CONVENTIONAL STRAIN GAUGES TIME (minutes)
18 COMPRESSION TESTING RESULTS TIME (minutes)
19 UNIFORM LOADING IN 4-POINT BENDING Conventional Strain Gauge Fiber Optic Strain Gauge Time (minutes) TIME (minutes)
20 TENDON BAND PREPARATION
21 DIVER INSTALLATION
22 HARDENED SENSOR STATIONS Guides with Zip Ties to Hold Band in Place Rubber Tube (Bonded to Cable at Tube Clamp Area) for Cable Strain Relief Sensors Spot Welded to Parallel Metal Strips Tangs to Hold Strips to Poly Tube Clamp to Stabilize Tube & Cable to Poly v
23 STRAIN (KIPS) TEMPERATURE TEMPERATURE & STRAIN GAUGES 0.06 Temperature Signal TIME (days) 0.05 Strain Sensor TIME (days) Time (days)
24 OBSERVING TIDE CYCLES
25 OBSERVING WAVE ACTION RAW SIGNAL 8 x 10-3 Raw Signal second periods TIME time (seconds) (sec)
26 5 4.5 x 10-6 AMPLITUDE SPECTRUM v Amplitude Spectrum 3-6 seconds Y(f) seconds FREQUENCY (Hz) Frequency (Hz)
27 LOAD BOAT DOCKING v TIME (minutes)
28 LOAD WEST AFRICAN ENVIRONMENT: SUDDEN AND POTENTIALLY VIOLENT SQUALLS v STORM FRONT IMPACT TIME (minutes)
29 LOAD SENSOR CALIBRATION WITH TIDE CYCLES v v v TIME (hours)
30 TRIDENT MONITORING SYSTEM v
31 ADVANCED DEEPWATER MONITORING SUMMARY Flow Lines (Temperature, Pressure, Hydrates) Risers, Tendons (Strain, Fatigue, Vibration) New Data Acquisition Overview Calibration on Post-Installed Systems Key Software Architecture Elements Observing Unique and Interesting Events Synthesizing Data into Actionable Information Delivered to Key Decision Makers Future Activities Include Automation of Load Balancing and Abnormal Event Detection
32 CLEAR GULF JOINT INDUSTRY PROJECT (JIP) Collaboration between oil and gas industry, NASA and Astro Technology PROPOSED PARTNERS INCLUDE: v Create cutting-edge techniques for managing production Develop environmental and safety systems for drilling and production Respond to challenges faced when working in remote and harsh environments 7 specific deliverables for Phase-I on post-installed monitoring systems
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