Innovation for Materials Degradation Challenges

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1 Innovation for Materials Degradation Challenges

2 We Listen. We Learn. We Innovate. Delivering Technology You Can Count On. You know about its potentially devastating impact to your outage schedule, to your plant reliability, and to your bottom line. The NRC is closely monitoring fleet activity associated with materials degradation. That s why AREVA is investing millions from time- and dose-saving weld inlay technology to the latest phased array inspection technology; all to provide costeffective, safe solutions for our industry. From our global resources to our unmatched experience and industrybest tooling, we are your high-quality, committed, total integrated solution provider. We know you ve been there. You counted on someone to deliver what they promised, and the performance did not match the pledge. That s why AREVA emphasizes relationships equally with technology, R&D and tooling development. Our track record demonstrates an uncompromising commitment to predictable schedules, reliable performance, and quality results. We are committed to your success through comprehensive pre-outage planning and transparent communication with your teams. We emphasize follow-through and follow-up. We have the experts and global technical resources to get the job done right. And we know how to focus those resources to deliver tailored materials solutions. 2

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5 Mini-ID Temper Bead (IDTB) for Bottom-Mounted Nozzle (BMN) Integrity Nearly 60 US plants have the potential for Primary Water Stress Corrosion Cracking (PWSCC) on their RV Bottom-Mounted Nozzles (BMNs). As plants age, the likelihood of PWSCC occurring in a Dissimilar Metal (DM) weld increases. The bottom line? With our mini-id Temper Bead (IDTB) welding techniques, you can eliminate all Alloy 600 from service and implement a permanent solution for continued BMN integrity. Mini-IDTB weld mitigation of the BMNs can be performed with the RV in the flooded condition, reducing radiation exposure and impact to your outage schedule. This is an adaptation of our IDTB RVCH tooling successfully proven with extensive experience. Comprehensive Repair Technology From weld overlays and inlays to machining services; from our industry-best tooling to material remediation and virtually all types of repair for components and internals, AREVA has everything you need. Want timely solutions backed by the latest global research? We ve got you covered. 5

6 Remote-Controlled In-Pipe Manipulators The global AREVA teams have more than 25 years experience in the manufacture and application of advanced, modulardesigned in-pipe manipulators. In fact, we perform repairs via remote operation up to 300 feet. Our service track record spans over 30 nuclear plants worldwide, including applications that range from inspection, milling and welding through sample retrieval. We can permanently remove PWSCC indications and prevent flaws in both horizontal and vertical piping. Moreover, the tooling removes weld sag for improved NDE, and can also perform ID surface crack examination. The in-pipe manipulators offer another option when access to pipe IDs is more complex and requires the crawler features to deliver the appropriate end-effectors. Consider this: our in-pipe manipulators have already been deployed successfully and safely at 21 PWRs and 11 BWRs in nine countries. 6 High-Deposition Welding for Reduced Overlay Schedules In addition to the RV primary nozzles, the industry must address additional susceptible locations such as the DM weld configurations on Reactor Coolant Pumps (RCPs), RV primary nozzles and BWR large-bore pipe. A challenge facing the industry is to perform weld overlay mitigation at these locations. Current welding approaches are not desirable since weld deposition rates result in excessive dose and schedule. We have a history of developing innovative technologies to reduce schedule impacts while maintaining high-quality services. We continue this legacy by addressing the need for increased filler metal deposition rates for largediameter weld overlay projects. By reducing schedules and minimizing overall crew sizes, we can control the impact to other work activities and the overall outage. AREVA is proud to have established a multi-year international development program to adapt proven, high-deposition GTAW techniques for our robust, field-hardened welding front-end designs. Production tool development has shown that these advanced welding techniques, which utilize a dual hot/cold wire, have demonstrated dramatic increases for real deposition rates. With AREVA s highly experienced technicians, we have bundled a safe, innovative process that provides a clear path to high-quality welds at improved deposition rates, contributing significantly to overall project success.

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9 Industry-Best Tooling is No Accident Our teams receive design input from various sources including process engineers, operators and technicians at the conceptual stages of tool development. Most importantly, customers provide essential input through site visits and participation in Design Review Boards (DRB), contributing significantly to the solution development process. The various inputs are assessed to design the tools or modify and adapt field-proven technology. To ensure safe quality performance, our engineers deploy to the field with the equipment. All tooling design is based on practical experience, with robust design and safety as our top priorities. Contingency operations are also a primary design criterion. Tooling for a Variety of PWR and BWR Repair Services RV Head Repairs and Modifications Small Bore Nozzle Repairs (over 600 nozzle repairs performed to date) Bolting Inspection and Replacement Incore Guide Tube Repairs Upflow Conversions Pressurizer Nozzle Mitigation Core Shroud Tie Rods and Brackets Core Shroud, Core Spray Sparger and Jet Pump Riser Clamps Steam Dryer Tie Bar and Gusset Modifications 9

10 Welding & Engineered Machining Services We are the most experienced vendor in specialty welding and engineered machining services. Our code experts and the industry s most respected, accomplished team of welding engineers and field welders can perform a full range of services to meet your needs: Custom Designed Machining Equipment Conventional Machining ElectroDischarge Machining (EDM) Remote Threading Abrasive Waterjet Machining (AWJ) Thermal Cutting Custom Designed Welding Equipment GTAW, GMAW, PAW, SMAW, FCAW Processes Special Welding Processes Ambient Temperature Temper Bead Narrow Groove Weld Overlays Weld Inlays/Onlays High-Deposition In addition, our Fiber-Optic Remote Weld System allows simple containment penetration with operations outside of containment. Integrated Materials Degradation Solutions We listen. We learn. And we innovate to bring exceptional worldwide resources to bear on your material degradation challenges. In addition to being the only nuclear supplier currently manufacturing its own components for new plants, AREVA employs highly seasoned personnel to deliver the results you require for engineering analysis, NDE, leading-edge robotics, and component repair techniques. Expect a single-source, fully integrated solutions supplier for all of your specific needs from analysis, inspection, innovative tooling and repair to component replacement. All delivered with an uncompromising commitment to safety, quality and performance. 10

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12 AREVA supplies solutions for carbonfree power generation. Its expertise and know-how in this field are setting the standard, and its responsible development is anchored in a process of continuous improvement. As the global nuclear industry leader, AREVA s unique integrated offer to utilities covers every stage of the fuel cycle, nuclear reactor design and construction, and related services. The group is also expanding considerably in renewable energies wind, solar, bioenergies, hydrogen and storage to be one of the top three in this sector worldwide in Every day, AREVA s 48,000 employees cultivate the synergies between these two major carbon-free offers, helping to supply safer, cleaner and more economical energy to the greatest number of people. BENEFITS You get the broadest range of experience combined with the latest technology for dependable performance and reliability. For your peace of mind, the validity of our repair processes has been acknowledged by the NRC, ensuring that all of your tasks conform to the ASME code. Your outage schedule is safe with our highquality services and fully-qualified tooling. If you need a new tool or technique, our Technical Training Center is there to help. Your personnel dose rates, inspection time, and repair duration are substantially minimized by utilizing remotely-controlled operations. Complete engineering analyses help tailor optimum solutions for your specific needs, while ensuring compliance with ASME standards and NRC safety analysis requirements. You have our assurance of thorough testing and qualification of tools on full-sized mockups prior to arrival on site. This ensures efficient and reliable inspection and repair. We can bundle your services to maximize value. You get a full spectrum of manufacturing capabilities for nuclear plant components. You can simplify and work with one integrated service supplier. AREVA Inc. For more information, contact your VP, Key Accounts 3315 Old Forest Road Lynchburg, VA Tel: Fax: regional.manager@areva.com The data contained herein are solely for your information and are not to be construed as a warranty or other contractual obligation AREVA Inc. All rights reserved. ANP:U-303-V2-10-ENG

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