A TECHNOLOGY-ENABLED NEW TRUST APPROACH

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1 A TECHNOLOGY-ENABLED NEW TRUST APPROACH Dr. William Chappell Director, DARPA Microsystems Technology Office (MTO)

2 The U.S. semiconductor landscape The U.S. military must have access to microelectronics capabilities equivalent to and exceeding those of U.S. adversaries The U.S. semiconductor industry has notable advantages: For approximately two decades, U.S.-headquartered firms have accounted for half of global semiconductor sales 1 The United States has a majority of the global market for integrated circuit design and fabrication, which represents over 80% of the global semiconductor market 1 The top integrated device manufacturer, top three fabless companies, top three Electronic Design Automation companies, and two of the top three equipment manufacturers by revenue are U.S. headquartered 1 To confidently maximize these advantages, the U.S. government must be able to verify the confidentiality, integrity, and availability of products in its semiconductor supply chain PCAST report Ensuring Long-Term U.S. Leadership in Semiconductors DARPA is developing technologies to mitigate risks inherent to semiconductor production and to safely leverage more of the available onshore and allied capabilities. 2

3 Leading-edge ( 65nm) microelectronics offer specific, militaryrelevant advantages to the Department of Defense (DoD) ~5-10x performance gain from 130nm to 10nm Computational Efficiency (GOPS/W) ASICs GPUs CPUs 130nm 90nm 65nm 40/45nm 28/32nm 20/22nm 14/16nm 10nm Data from ISSCC papers and "Energy Efficient Computing on Embedded and Mobile Devices on nvidia.com Technology Node 10x-1000x improvement from CPUs to GPUs & ASICs Field programmable gate arrays (FPGA) DoD Custom integrated circuits (IC) Custom IC General purpose (GP) Graphics processing unit (GPU) GP Central Processing Unit (CPU) Intel CPU Hardware for Cognitive electronic warfare (EW) ASIC application specific integrated circuit 3

4 Leading-edge ASICs under development in MTO programs could deliver revolutionary capabilities to the warfighter Example ASIC* ACT CLASIC CLASS DAHI ReImagine RF-FPGA SHIELD SPADE UPSIDE Capability Capture unprecedented volumes of RF data at 64Gs/sec for next-gen arrays Distinguish and classify RF signals for 180 hours on a cellphone battery Disguise and dynamically vary signals for inexpensive LPI/LPD comms 10x higher dynamic range arbitrary waveform generator for EW solutions Collect different data in a single camera frame with a reconfigurable ROIC A software-defined front end that works for 20GHz or below Verify the authenticity of components at every point in the supply chain Build trusted circuits through 3D integration Enable real-time machine learning for object recognition on UAVs *ASICs from MTO programs ASIC application specific integrated circuit RF radio frequency ROIC readout IC LPI/LPD low probability of intercept/detection 4

5 ACT CLASIC CLASS DAHI Leading-edge ASICs under development in MTO programs could deliver revolutionary capabilities to the warfighter Capture unprecedented volumes of RF data at 64Gs/sec for next-gen arrays Capture unprecedented Distinguish and classify RF signals for 180 volumes hours on of a RF cellphone data at battery 64Gs/sec for next-gen arrays Disguise and dynamically vary signals for inexpensive LPI/LPD comms Leverage the world s best 10x higher dynamic range arbitrary waveform digital generator beamforming EW solutions system ReImagine Collect different data in a single camera frame with a reconfigurable ROIC 32nm SOI vs. 14nm FinFet RF-FPGA ACT A software-defined front end that works for 20GHz or below SHIELD SPADE 6.8mm 32nm UPSIDE 6.5mm Verify the authenticity of components at every point in the supply chain Build trusted circuits through 3D integration Area: 50% Less Area: 20mm mm 2 50% Less Power 5mm 14nm Enable real-time machine learning for object recognition on UAV 4mm Image Source Northrop Grumman ASIC application specific integrated circuit ACT Arrays at Commercial Timescales SOI Silicon on Insulator 5

6 Leading-edge ASICs under development in MTO programs could deliver revolutionary capabilities to the warfighter ACT CLASIC ReImagine Capture unprecedented volumes of RF data at 64Gs/sec for next-gen arrays Achieve full battlespace Distinguish and classify RF signals for 180 awareness hours on with a cellphone a single battery reconfigurable ROIC CLASS Disguise and dynamically vary signals for Simultaneously inexpensive LPI/LPD collect comms diverse data types from DAHI 10x higher dynamic range arbitrary waveform multiple generator regions for of EW solutions interest ReImagine Collect different data in a single camera frame with a reconfigurable ROIC 14nm CMOS RF-FPGA A software-defined front end that works for 20GHz or below SHIELD Verify the authenticity of components at every point in the supply chain SOA digital ROIC pixel layout using 65 nm CMOS SPADE UPSIDE 25 µm Build trusted circuits through 14 nm CMOS 3D integration ~6 µm pixel with computation Enable real-time machine learning for object recognition on UAV ~10 µm Images courtesy: MIT Lincoln Laboratory ASIC application specific integrated circuit ReImagine Reconfigurable Imaging CMOS complementary metal oxide semiconductor SOA state of the art 6

7 Leading-edge ASICs under development could deliver revolutionary capabilities to the warfighter ACT CLASIC CLASS DAHI SHIELD Microscopic Capture SHIELD unprecedented dielet volumes of RF data at 64Gs/sec for next-gen arrays Ensure the authenticity Distinguish and classify RF signals for 180 of hours genuine on military a cellphone battery electronic components Disguise and dynamically vary signals for Tag inexpensive electronics LPI/LPD at low comms cost with an encrypted 10x higher dynamic range arbitrary waveform 100µm generator x 100µm for ASIC EW solutions ReImagine Collect different data in a single camera frame with a reconfigurable ROIC 14nm CMOS RF-FPGA A software-defined front end that works for 20GHz or below SHIELD Verify the authenticity of components at every point in the supply chain SPADE UPSIDE 100 µm Build trusted circuits through 3D integration Full AES encryption ~30 µm x 30 µm 100 µm ASIC application specific integrated circuit SHIELD - Supply Chain Hardware Integrity for Electronics Defense Enable real-time machine learning for object recognition on UAV 7

8 The United States hosts three of the five most advanced leading-edge fabrication facilities onshore Intel Courtesy: Intel GLOBALFOUNDRIES Courtesy: GLOBALFOUNDRIES Courtesy: Samsung Samsung Courtesy: TSMC TSMC Courtesy: Samsung 14-nm fabrication is only available through highly-consolidated, global multinational firms Courtesy: Pixabay 8

9 However, DoD faces unique security challenges in protecting its microelectronics Fabrication & Assembly Potential Attacks Malicious insertion Fraudulent products Loss of CPI Poor quality Reliability failures Loss of access Design Compromise Courtesy: cse.psu.edu Overproduction & Test Fails Hardware or IP theft Reliability Compromise Courtesy: IEEE Spectrum Courtesy: Daily Mail, Shutterstock Courtesy: extremetech.com Counterfeiting Suspect Good Cloning Supply Chain Risk Courtesy: NSWC CRANE Courtesy: NSWC CRANE Courtesy: IDC Manufacturing Insights and Booz Allen analysis 9

10 DARPA aims to ensure that DoD can safely access the multiple semiconductor capabilities available to the commercial sector Today: DoD leverages one strategic partner for leading-edge microelectronics Sole-source Fabrication below 90nm Portions of GLOBALFOUNDRIES Wikimedia Commons Trusted Design Trusted DoD Electronics Commercial Fabrication Added: A new menu of protections Full access to GLOBALFOUNDRIES Samsung TSMC Intel Added: Trusted circuit analysis tools Tomorrow: Technology-driven security techniques enable additional options for acquiring state-of-the-art, commercial microelectronics, based on each DoD program s need 10

11 Selective application of countermeasures can demonstrate "trust through technology" for a representative device IRIS CRAFT (efuses) CHIPS IARPA TIC Trusted Foundries TRUST SHIELD DAHI VAPR Classified Tech Verification and Validation Obscuration and Marking Functional Disaggregation Fine Disaggregation and Transience Governmentproprietary Techniques Commercial Manufacturing Blended Partnerships Strategic Foundry Partnerships Advanced Verification Design Obscuration 14nm commercially-sourced part High performance Generic components Functional Disaggregation 90nm trusted part Program-specific features Domestic industry base Certified Trusted Assembly Gov t-specific Features To ensure security and to leverage the globalized supply chain, DARPA and other agencies are developing a technology-enabled portfolio of protections. 11

12 The DARPA solution is a menu of hardware security options that can be selectively applied to tackle known security threats Primary Impact Secondary Impact TIC Trusted Integrated Chips VAPR Vanishing Programmable Resources DAHI Diverse Accessible Heterogeneous Integration CHIPS Common Heterogeneous Integration &IP Reuse Strategies CRAFT Circuit Realization at Faster Timescales SHIELD Supply Chain Hardware Integrity for Electronics Defense IRIS Integrity and Reliability of Integrated Circuits TRUST Trusted Integrated Circuits 12

13 The end of Moore s Law is leveling the playing field, meaning now is the time to focus on ASIC access and specialization Trust through technology Advanced Verification Verification and Validation 14nm commercially-sourced part High performance Generic components Obscuration and Marking Functional Disaggregation Design Obscuration Functional Disaggregation Certified Trusted Assembly Fine Disaggregation and Transience 90nm trusted part Program-specific features Domestic industry base Governmentproprietary Techniques Gov t-specific features Artist s concept Acquisition personnel can selectively apply protections based on a component s criticality, the risks faced, and the need to access leading-edge technologies. 13

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